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Lit. No. 76616, Rev. 02 

November 15, 2018

1/4-20

109

154

1/4-28

121

171

5/16-18

150

212

5/16-24

170

240

3/8-16

269

376

3/8-24

297

420

7/16-14

429

606

7/16-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

474

669

644

909

1-8

1-12

704

995

1/2-13

1/2-20

11.9

13.7

24.6

27.3

43.6

26.9

53.3

93

148

49.4

69.8

77.9

106.4

120.0

8.4

9.7

17.4

19.2

30.8

35.0

49.4

55.2

75.3

85.0

M6 x 1.00

M12 x 1.75

M8 x 1.25

M14 x 2.00

M10 x 1.50

M27 x 3.00

M22 x 2.50

M30 x 3.50

M24 x 3.00

M20 x 2.50

11.1

19.5

38.5

67

107

7.7

613

778

1139

1545

450

428

562

796

1117

M33 x 3.50

M36 x 4.00

2101

2701

1468

1952

325

M16 x 2.00

231

167

M18 x 2.50

318

222

Recommended Fastener Torque Chart

Size

Size

Torque (ft-lb)

Grade

5

Grade

8

Metric Fasteners Class 8.8 and 10.9

These torque values apply to fasteners

except those noted in the instructions.

Torque (ft-lb)

Grade

5

Grade

8

Size

Size

Torque (ft-lb)

Class

8.8

Class

10.9

Torque (ft-lb)

Class

8.8

Class

10.9

Inch Fasteners Grade 5 and Grade 8

SAFETY

TORQUE CHART

 CAUTION

Read instructions before assembling. 
Fasteners should be 

fi

 nger tight until 

instructed to tighten according to the Torque 
Chart. Use standard methods and practices 
when installing equipment, including proper 
personal protective safety equipment.

FIRE AND EXPLOSION

Be careful when using gasoline. Do not use gasoline 
to clean parts. Store only in approved containers away 
from sources of heat or 

fl

 ame.

CELL PHONES

A driver's 

fi

 rst responsibility is the safe operation of 

the vehicle. The most important thing you can do 
to prevent a crash is to avoid distractions and pay 
attention to the road. Wait until it is safe to operate 
Mobile Communication Equipment such as cell phones, 
text messaging devices, pagers, or two-way radios.

VENTILATION

BATTERY SAFETY

 WARNING

Gasoline is highly 

fl

 ammable and gasoline 

vapor is explosive. Never smoke while 
working on vehicle. Keep all open 

fl

 ames 

away from gasoline tank and lines. Wipe up 
any spilled gasoline immediately.

 CAUTION

Batteries normally produce explosive gases 
which can cause personal injury. Therefore, 
do not allow 

fl

 ames, sparks, or lit tobacco 

to come near the battery. When charging or 
working near a battery, always cover your 
face and protect your eyes, and also provide 
ventilation.
•  Batteries contain sulfuric acid, which burns 

skin, eyes, and clothing.

•  Disconnect the battery before removing or 

replacing any electrical components.

 WARNING

Vehicle exhaust contains lethal fumes. 
Breathing these fumes, even in low 
concentrations, can cause death. Never 
operate a vehicle in an enclosed area without 
venting exhaust to the outside.

Содержание Liqui Maxx 170802

Страница 1: ...lation Instructions Original Instructions This manual and instructions are for Liqui Maxx Sprayer Systems with serial numbers beginning with 170802 and higher This document supersedes all editions wit...

Страница 2: ......

Страница 3: ...BRATION INSTRUCTIONS 18 Control Operation 18 Deluxe Control 18 Standard Control 19 Deluxe Console Functions 20 Rotary Switch Position Functions 20 Calibration Positions 20 Soft Key Functions 20 Calibr...

Страница 4: ...______________________________________ Phone _________________ Outlet Address ______________________________________________________________________ Vehicle Model _____________________________________...

Страница 5: ...lly hazardous situation that if not avoided could result in death or serious personal injury CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate inj...

Страница 6: ...take a unit off a truck with liquid in it Do not climb into or ride on the machine WARNING Securely bolt and strap unit into place on the vehicle bed using the optional UMK 200 bolt kit and ratchet s...

Страница 7: ...en prohibited by law Tighten all fasteners according to the Torque Chart Refer to Torque Chart for the recommended torque values NOTE Lubricate grease fittings after each use Use a good quality multip...

Страница 8: ...nt including proper personal protective safety equipment FIRE AND EXPLOSION Be careful when using gasoline Do not use gasoline to clean parts Store only in approved containers away from sources of hea...

Страница 9: ...r s Manual covers vehicles that have been recommended for carrying the sprayer system Please see your local dealer for proper vehicle applications CERTIFICATION WARNING Overloading could result in an...

Страница 10: ...ne tank and tubing routed underneath the unit Center the tank and pumping system from driver s side to passenger s side on top of the truck bed and lower into position INSTALLATION AND REMOVAL NOTE To...

Страница 11: ...e truck bed and the tank base Make a spacer to fill area between the tank base and the front of the truck bed Failure to install this spacer could result in damage to the sprayer and or vehicle 8 Inst...

Страница 12: ...r brake lines Use heavy duty cable ties or frame clamps to fasten the harness along the frame 2 Route the control harness PN 72143 using an existing access hole through the fire wall into the vehicle...

Страница 13: ...A FUSE 50A PN 72155 REAR OF VEHICLE CHMSL CONN ACC1 CONN ACC2 CONN SECTION 3 CONN SECTION 2 CONN SECTION 1 CONN CONTROL CONN FLOW CONN CONTROL CONN FLOW CONN SECTION 3 CONN SECTION 2 CONN SECTION 1 CO...

Страница 14: ...the operator Do not install in a position that obstructs the view of the road or work area Whenever possible avoid locations that expose the console to direct sunlight high temperature strong chemical...

Страница 15: ...most GPS speed sensors that output a pulsed signal such as the Micro Trak Astro 5 SkyTrak or Dickey John GPS speed sensors An adapter cable may be required Installing External BLAST Switch An optional...

Страница 16: ...Instructions section of this manual for details 2 Install or attach any other equipment that will be on the vehicle while the sprayer system will be in use step bumper trailer hitch snowplows etc and...

Страница 17: ...Filling with the Liqui Maxx sprayer pump NOTE This method only works when the brine reservoir level is above the tank level The pump requires a gravity fed start to remove standing air in the piping...

Страница 18: ...For example instead of using the individual section switches simply use the RUN HOLD switch 3 Set the valves to the spray configuration Start the Liqui Maxx sprayer s motor by turning the motor ON se...

Страница 19: ...To avoid draining the vehicle battery turn the control OFF when not in use 3 When finished turn the motor OFF Standard Control Follow the steps below to get started using your standard control See th...

Страница 20: ...evel can be adjusted to any value from 0 to 65 535 using the or RESET keys NOTE VOLUME AREA DISTANCE SPEED counters work in sets If the VOLUME counter 1 is reset it also resets AREA counter 1 DISTANCE...

Страница 21: ...pear and operations can resume If you do not wish to save your changes reboot console without pressing BLAST original values will return If the Console is unlocked the Warning LED will also turn ON an...

Страница 22: ...miles covered ADJUST RATE In AUTO control with RATE selected pressing or will change the TARGET RATE by the amount entered for ADJUST RATE This allows the operator to make changes to the TARGET RATE...

Страница 23: ...n System Checkout section to confirm overall system performance SPEED CAL This position is used to calibrate the speed sensor for accurate speed and distance measurement When this position is selected...

Страница 24: ...lues can only be viewed and cannot be adjusted NOTE Press and release the BLAST key to alternate between SPECIAL CAL pages 1 2 and 3 number icons indicate page The desired Special Calibration paramete...

Страница 25: ...A position on page 1 allows the user to change the UNITS and load defaults Pressing the or Reset keys will toggle between English and Metric UNITS and the display will show En9 or nnEt NOTE Trying to...

Страница 26: ...e AUTO DELAY TIME by using the or Reset keys to vary the delay time from 0 no delay to 1 2 3 or 4 seconds START TIME Selecting the VOLUME MINUTE position on page 2 allows the user to change the START...

Страница 27: ...key will not toggle between Auto and Manual when set to ON ALARM ENABLE Selecting the RATE position on page 3 allows the user to turn the audible ALARM ENABLE ON or OFF by using the or Reset keys Set...

Страница 28: ...r more 3 The application Rate Error is greater than 10 for 3 seconds continuously after the Auto Delay and Start Up time have completed and the console is in AUTO and the Ground Speed is above the Ala...

Страница 29: ...ndicated by the small numbers in the lower right area of the display 1 2 or 3 when the rotary switch is in the VOLUME AREA or DISTANCE position Select the set of counters you want to RESET by pressing...

Страница 30: ...eliminate long boom pressure and bypass hoses Quick disconnects permit permanent installation of the valve assembly on the sprayer and the control box in the tractor cab SPRAY BOOM OPERATION Wing Spra...

Страница 31: ...ration 5 Start Time 0 OFF Auto Delay Time 1 sec Valve Polarity Bypass Auto Shut Off ON Minimum Alarm Speed 0 MPH Manual Control Enable ON Alarm Enable ON Default Calibration Values English Mode Acres...

Страница 32: ...c 8 1 47 11 8 1 68 13 4 Side Nozzle Width ft gal min 30psi Total gal min gal min 40psi Total gal min Red std 8 0 37 3 0 0 42 3 4 White std 8 0 72 5 8 0 84 6 7 Application calculations assume boom set...

Страница 33: ...een 11 3 16 Black Equations A Application rate in gallons per acre or gallons per lane mile S Speed in miles per hour mph G Flow rate of the nozzles in gal min See chart above for min and max values B...

Страница 34: ...lication rate of 30 gallons per acre Note that the boom application rate will not change Using the equation to solve for speed the variables are as follows Smax Unknown A 30 gal acre B 5 feet G 12 gal...

Страница 35: ...ling compound on all threaded connections Do not use Teflon tape as fragments will clog the spray nozzles Clamped connections may require periodic retightening PERIODIC MAINTENANCE When servicing you...

Страница 36: ...se 1 Check plug connection at cab control 2 Switched accessory connection is poor 2 Check accessory connection 3 Faulty battery 3 Check for low battery 4 Vehicle control harness is damaged 4 Replace o...

Страница 37: ...LARM SET POINT is properly calibrated Warning LED flashes when the Rate error is over 10 or Volume Minute is below the Minimum or Tank is less than Tank Set Point It is on steady when in CAL mode or S...

Страница 38: ...Lit No 76616 Rev 02 38 November 15 2018 WIRING DIAGRAM ELECTRIC START SYSTEM TROUBLESHOOTING GUIDE...

Страница 39: ...Lit No 76616 Rev 02 39 November 15 2018 WIRING DIAGRAM HYDRAULIC SYSTEM TROUBLESHOOTING GUIDE...

Страница 40: ...ovement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used TrynEx International or the vehicle manufacturer...

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