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Lit. No. 76616, Rev. 02 

35 

November 15, 2018

CLEANING

•  Clean the unit as desired. When power washing, 

keep spray away from electronics.

•  Use caution if you are 

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 ushing the pumping 

system with water as it will accumulate in the 
valves and can cause damage if the water inside 
freezes. Use antifreeze if unit is to be stored in 
freezing temperatures.

END OF SEASON AND STORAGE

•  Before long periods of storage, 

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 ush out the 

tank, pumping system, and boom to remove salt 
build-up and prevent corrosion.

•  Do not leave unused material in the unit for a 

prolonged period of time.

NOZZLE MAINTENANCE

Remove nozzles by pushing in and rotating the nozzle 
cap counterclockwise and clean as necessary.

When reassembling nozzles, make sure that the 
nozzle holes are in line with the boom. Failure to 
align the nozzle holes will result in inconsistent brine 
application.

PUMP MAINTENANCE

•  It is recommended that the pump seal assembly 

(PN 11712) be replaced after every 200 hours of 
use, or seasonally.

•  It is recommended that the 

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 ywheel area (under 

the red cover) is cleaned out after every 40 hours 
of use to remove salt build-up.

MAINTENANCE

NOTE: To prevent leaks, use a thread-sealing 
compound on all threaded connections. Do 
not use Te

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 on

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 tape, as fragments will clog the 

spray nozzles. Clamped connections may require 
periodic retightening

PERIODIC MAINTENANCE

•  When servicing, you may need to close the 

shut-off valve and/or the return valve, to prevent 
stored brine from exiting the holding tank.

•  Wash unit after each use to prevent material 

build-up and corrosion.

•  Use dielectric grease on all electrical connections 

to prevent corrosion each time power or signal 
plugs are disconnected.

•  Paint or oil all bare metal surfaces as needed.

•  Inspect unit for defects: broken, worn, or bent 

parts, and similar.

•  Inspect all tubing, hoses, and harnesses for 

cracks and leaks.

•  Clean the brine 

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 lter as needed. Close the shut-off 

valve and access the 

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 lter by unscrewing the top 

cap, then unscrewing the 

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 lter cover.

•  Retighten bolts, screws, and other connections 

after 

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 rst use and as needed.

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 on

®

 is a registered trademark of E. I. du Pont de Nemours and Company.

 WARNING

Inspect the unit periodically for defects. Parts 
that are broken, missing, or worn out must be 
replaced immediately. Do not alter any part of 
the unit without prior written permission from 
the manufacturer.

 WARNING

Always shut vehicle OFF before attempting to 
attach, detach, or service sprayer system.

 WARNING

Do not operate a machine in need of 
maintenance.

Align holes 
with boom.

Содержание Liqui Maxx 170802

Страница 1: ...lation Instructions Original Instructions This manual and instructions are for Liqui Maxx Sprayer Systems with serial numbers beginning with 170802 and higher This document supersedes all editions wit...

Страница 2: ......

Страница 3: ...BRATION INSTRUCTIONS 18 Control Operation 18 Deluxe Control 18 Standard Control 19 Deluxe Console Functions 20 Rotary Switch Position Functions 20 Calibration Positions 20 Soft Key Functions 20 Calibr...

Страница 4: ...______________________________________ Phone _________________ Outlet Address ______________________________________________________________________ Vehicle Model _____________________________________...

Страница 5: ...lly hazardous situation that if not avoided could result in death or serious personal injury CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate inj...

Страница 6: ...take a unit off a truck with liquid in it Do not climb into or ride on the machine WARNING Securely bolt and strap unit into place on the vehicle bed using the optional UMK 200 bolt kit and ratchet s...

Страница 7: ...en prohibited by law Tighten all fasteners according to the Torque Chart Refer to Torque Chart for the recommended torque values NOTE Lubricate grease fittings after each use Use a good quality multip...

Страница 8: ...nt including proper personal protective safety equipment FIRE AND EXPLOSION Be careful when using gasoline Do not use gasoline to clean parts Store only in approved containers away from sources of hea...

Страница 9: ...r s Manual covers vehicles that have been recommended for carrying the sprayer system Please see your local dealer for proper vehicle applications CERTIFICATION WARNING Overloading could result in an...

Страница 10: ...ne tank and tubing routed underneath the unit Center the tank and pumping system from driver s side to passenger s side on top of the truck bed and lower into position INSTALLATION AND REMOVAL NOTE To...

Страница 11: ...e truck bed and the tank base Make a spacer to fill area between the tank base and the front of the truck bed Failure to install this spacer could result in damage to the sprayer and or vehicle 8 Inst...

Страница 12: ...r brake lines Use heavy duty cable ties or frame clamps to fasten the harness along the frame 2 Route the control harness PN 72143 using an existing access hole through the fire wall into the vehicle...

Страница 13: ...A FUSE 50A PN 72155 REAR OF VEHICLE CHMSL CONN ACC1 CONN ACC2 CONN SECTION 3 CONN SECTION 2 CONN SECTION 1 CONN CONTROL CONN FLOW CONN CONTROL CONN FLOW CONN SECTION 3 CONN SECTION 2 CONN SECTION 1 CO...

Страница 14: ...the operator Do not install in a position that obstructs the view of the road or work area Whenever possible avoid locations that expose the console to direct sunlight high temperature strong chemical...

Страница 15: ...most GPS speed sensors that output a pulsed signal such as the Micro Trak Astro 5 SkyTrak or Dickey John GPS speed sensors An adapter cable may be required Installing External BLAST Switch An optional...

Страница 16: ...Instructions section of this manual for details 2 Install or attach any other equipment that will be on the vehicle while the sprayer system will be in use step bumper trailer hitch snowplows etc and...

Страница 17: ...Filling with the Liqui Maxx sprayer pump NOTE This method only works when the brine reservoir level is above the tank level The pump requires a gravity fed start to remove standing air in the piping...

Страница 18: ...For example instead of using the individual section switches simply use the RUN HOLD switch 3 Set the valves to the spray configuration Start the Liqui Maxx sprayer s motor by turning the motor ON se...

Страница 19: ...To avoid draining the vehicle battery turn the control OFF when not in use 3 When finished turn the motor OFF Standard Control Follow the steps below to get started using your standard control See th...

Страница 20: ...evel can be adjusted to any value from 0 to 65 535 using the or RESET keys NOTE VOLUME AREA DISTANCE SPEED counters work in sets If the VOLUME counter 1 is reset it also resets AREA counter 1 DISTANCE...

Страница 21: ...pear and operations can resume If you do not wish to save your changes reboot console without pressing BLAST original values will return If the Console is unlocked the Warning LED will also turn ON an...

Страница 22: ...miles covered ADJUST RATE In AUTO control with RATE selected pressing or will change the TARGET RATE by the amount entered for ADJUST RATE This allows the operator to make changes to the TARGET RATE...

Страница 23: ...n System Checkout section to confirm overall system performance SPEED CAL This position is used to calibrate the speed sensor for accurate speed and distance measurement When this position is selected...

Страница 24: ...lues can only be viewed and cannot be adjusted NOTE Press and release the BLAST key to alternate between SPECIAL CAL pages 1 2 and 3 number icons indicate page The desired Special Calibration paramete...

Страница 25: ...A position on page 1 allows the user to change the UNITS and load defaults Pressing the or Reset keys will toggle between English and Metric UNITS and the display will show En9 or nnEt NOTE Trying to...

Страница 26: ...e AUTO DELAY TIME by using the or Reset keys to vary the delay time from 0 no delay to 1 2 3 or 4 seconds START TIME Selecting the VOLUME MINUTE position on page 2 allows the user to change the START...

Страница 27: ...key will not toggle between Auto and Manual when set to ON ALARM ENABLE Selecting the RATE position on page 3 allows the user to turn the audible ALARM ENABLE ON or OFF by using the or Reset keys Set...

Страница 28: ...r more 3 The application Rate Error is greater than 10 for 3 seconds continuously after the Auto Delay and Start Up time have completed and the console is in AUTO and the Ground Speed is above the Ala...

Страница 29: ...ndicated by the small numbers in the lower right area of the display 1 2 or 3 when the rotary switch is in the VOLUME AREA or DISTANCE position Select the set of counters you want to RESET by pressing...

Страница 30: ...eliminate long boom pressure and bypass hoses Quick disconnects permit permanent installation of the valve assembly on the sprayer and the control box in the tractor cab SPRAY BOOM OPERATION Wing Spra...

Страница 31: ...ration 5 Start Time 0 OFF Auto Delay Time 1 sec Valve Polarity Bypass Auto Shut Off ON Minimum Alarm Speed 0 MPH Manual Control Enable ON Alarm Enable ON Default Calibration Values English Mode Acres...

Страница 32: ...c 8 1 47 11 8 1 68 13 4 Side Nozzle Width ft gal min 30psi Total gal min gal min 40psi Total gal min Red std 8 0 37 3 0 0 42 3 4 White std 8 0 72 5 8 0 84 6 7 Application calculations assume boom set...

Страница 33: ...een 11 3 16 Black Equations A Application rate in gallons per acre or gallons per lane mile S Speed in miles per hour mph G Flow rate of the nozzles in gal min See chart above for min and max values B...

Страница 34: ...lication rate of 30 gallons per acre Note that the boom application rate will not change Using the equation to solve for speed the variables are as follows Smax Unknown A 30 gal acre B 5 feet G 12 gal...

Страница 35: ...ling compound on all threaded connections Do not use Teflon tape as fragments will clog the spray nozzles Clamped connections may require periodic retightening PERIODIC MAINTENANCE When servicing you...

Страница 36: ...se 1 Check plug connection at cab control 2 Switched accessory connection is poor 2 Check accessory connection 3 Faulty battery 3 Check for low battery 4 Vehicle control harness is damaged 4 Replace o...

Страница 37: ...LARM SET POINT is properly calibrated Warning LED flashes when the Rate error is over 10 or Volume Minute is below the Minimum or Tank is less than Tank Set Point It is on steady when in CAL mode or S...

Страница 38: ...Lit No 76616 Rev 02 38 November 15 2018 WIRING DIAGRAM ELECTRIC START SYSTEM TROUBLESHOOTING GUIDE...

Страница 39: ...Lit No 76616 Rev 02 39 November 15 2018 WIRING DIAGRAM HYDRAULIC SYSTEM TROUBLESHOOTING GUIDE...

Страница 40: ...ovement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used TrynEx International or the vehicle manufacturer...

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