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This Operator

’

s Reference Guide for the 300

, 500

, and 700

Series SPYDERCRANEs is supplementary reference

guide for operating and sustaining your SPYDERCRANE. Smiley Lifting Solutions relies on customers like you to com-
ment on errors and provide advice on how to further develop this guide.

If you have questions, or concerns, contact SLS Training at:

[email protected]

(602) 513

0204

Basic Information About Your SPYDERCRANE

Basic Specifications

Your SPYDERCRANE

’

s Safeties and Operator Aids

Your SPYDERCRANE

’

s Remote Controller

The Load Moment Indicator (LMI) System

The 110V Battery

Electrical Powerplant QuiQ Charger

The 220V Electrical Powerplant Power Distribution Box

Maintaining and Servicing Your SPYDERCRANE

The Daily Inspection

Your SPYDERCRANE

’

s Service Schedule

The Lubrication Points of Your SPYDERCRANE

Check/Drain/Replace Hydraulic Oil

Replace Line Filter

Check/Add/Drain/Replace Coolant

Replace Crawler Track Drive Wheel Oil

Check/Replace Motor Oil

Clean/Replace Air Filter

Inspect, Clean, Replace Fuel Filter and Fuel/Water Separator

Operating Procedures

Hook and Boom Deployment/Storage Procedure

Hook Block Grounding/Un

Grounding Procedure

Install the 1

Part Hook Block (Boom)

Install the 2

Part Hook Block

Install the 4

Part Hook Block

Store the Wire Rope

install the Wire Rope

Install the Wire Rope

Install the Jib (URW547)

Install the 1

Part/Searcher Hook (URW547 Jib)

Install the Jib (URW706)

Operating Procedures

Load Charts: URW306

T/URW306

Load Charts: URW376

T/URW376

Load Charts: URW506

Load Charts: URW547

Load Charts: URW706

CMU Codes (Common)

CMU Codes (System Error)

Содержание SpyderCrane 300 Series

Страница 1: ...ATOR S REFERENCE GUIDE 300 500 700 SERIES Use this Guide with the Following SPYDERCRANE Models URW306 URW306 T URW376 URW506 URW547 URW706 Published by Smiley Lifting Solutions Training Division May 2...

Страница 2: ...aily Inspection 20 Your SPYDERCRANE s Service Schedule 21 The Lubrication Points of Your SPYDERCRANE 22 Check Drain Replace Hydraulic Oil 23 Replace Line Filter 24 Check Add Drain Replace Coolant 25 R...

Страница 3: ...al auxiliary powerplant The 220V requires a constant connection to shore power to work xxxxxxCBURS Diesel engine plus 110V Battery Electrical The CBURS suffix indicates the addition of 110V Battery El...

Страница 4: ...riable Delivery Piston Pump Performance 3 5 MPH maximum URW706 Tracks Steel Core Rubber 16 inches x 88 inches on ground x 2 1408 square inch contact patch Dimensions 18 4 x 5 24 x 7 16 L x W x H 17 59...

Страница 5: ...1 ft Lifting Height 49 9 ft Boom Length 12 9 to 50 5 ft Max Working Radius 49 9 ft Max Hoist Speed 45 9 ft min at 5th layer w 4 Part Hook Max Boom Extend 38 ft in 35 seconds Max Boom Angle Up 4 4 sec...

Страница 6: ...6 Your SPYDERCRANE s Deployment Footprint Dimensions URW506 URW547 URW706 URW306 T URW306 URW376...

Страница 7: ...Stage 6 Section Four extended to 54 Stage 7 All Sections extended Stage 1 All Sections retracted Stage 2 Section Two extended Stage 3 Sections Three Four Five and Six are extended to Section Three has...

Страница 8: ...hook from rising The A2B Switch or the electrical connection to it is broken Minimum Wire Rope Safety The Minimum Wire Rope Safety is designed to lockout the WINCH DOWN command when activated CMU CODE...

Страница 9: ...el Located on the outward facing panel of the TPD Amplifier located inside the Operator Station and viewa ble through a sheet metal cutout the Status Panel is a series of orange green and red LEDs th...

Страница 10: ...places the SPYDERCRANE into one of three SPEED MODES RED default Up to 100 engine power can be commanded Yellow Up to 50 engine power can be commanded Green Up to 10 engine power can be commanded Onl...

Страница 11: ...Fixed Fixed Switch This FFS when pressed will back the display up one menu screen without making any configuration changes 6 Variable Function Switches These eight switches which flank the sides of t...

Страница 12: ...s on a newly installed system or LMI component 2 Go to System Information VFS This VFS when pushed will take you to the System Information Screen for the LMI Like System Setup this screen is reserved...

Страница 13: ...ure Deployment State VFS When you press this VFS you will be taken to the Configure Deployment State Screen which identifies the available Deployment States for your SPYDERCRANE 2 Configure AWP Status...

Страница 14: ...n This signals to you that the Deployment State has been configured and that you can move on to the next crane configuration option When selecting a Deployment State configuration in the LMI it is im...

Страница 15: ...et Crane Limits VFS This VFS will take you to the Crane Limits Screen where you can set warnings based on boom angle working radius and tip height 2 Brightness Control VFS This VFS will increase the b...

Страница 16: ...s the calculated tip height of the SPYDERCRANE in feet and tenths of feet 5 Installed Hook Block Indicator This indicator displays the currently installed hook block 6 Boom Angle Data Block This data...

Страница 17: ...ed by the load weight When the load is moving from either crane movement or from load swing the extra momentum and kinetic energy is going to in crease pressure and the actual load weight reading on t...

Страница 18: ...AC INDICATOR If SOLID AMBER AC Power input is good If FLASHING AMBER AC Power Voltage is LOW check voltage at power point and or extension cord FAULT INDICATOR If FLASHING RED Quiq Charger has an int...

Страница 19: ...ons After the 220V Electrical Powerplant s Power Distribution Box PDB has been plugged into an appropriate shore power source pushing the green Start Button on the PDB will start the 220V Electrical P...

Страница 20: ...osion all items accounted for Outrigger 1 Damage or corrosion to structural members damage to hydraulics electronics Searcher Hook and Safety Latch Corrosion and damage Boom Right Side Damage corrosio...

Страница 21: ...SN 6850 01 441 3218 Check and top off the Engine Coolant Overflow Tank Drain and replace coolant from the radiator Every 2 years 700 Series Diesel Engine C4URS Service Description Interval Product Che...

Страница 22: ...Grease NLGI 1 2 Grease Gun 3 Outrigger Horizontal Extension Cylinder Molybdenum Grease NLGI 1 2 Grease Gun 4 Lift Cylinder upper and lower Molybdenum Grease NLGI 1 2 Grease Gun 5 Slew Gear left and ri...

Страница 23: ...cking or filling the Hydraulic Oil Tank the SPYDERCRANE MUST be in Travel Mode with the outriggers and boom in their stored conditions Check Oil Level 1 Check the Hydraulic Oil Sight Glass Gauge ensur...

Страница 24: ...ng Hydraulic Valve and close the valve 4 Remove CMU Panel by removing three thumbscrews and washers 5 Position Drain Pan under Line Filter 6 Disconnect the hydraulic hose from 45 Fitting and secure th...

Страница 25: ...or the Top Side Engine Cover 2 Making sure that it is cool to the touch remove the Radiator Cap 3 Place drain pan underneath the Radiator Drain Plug on the bottom of the carrier chassis 4 Drain the ra...

Страница 26: ...of the onboard fluids including the hydraulic oil to return to ambient temperature before performing ANY maintenance 2 Remove the Fill Port Plug to bleed any air in the Drive Wheel 8mm 3 Remove the Oi...

Страница 27: ...e performing ANY maintenance 1 Place a drain pan underneath the Drain Plug remove the plug and allow the oil to drain out of the engine 2 Remove the Engine Oil Filter confirm that the o ring comes awa...

Страница 28: ...low enough time for the engine to cool before performing ANY maintenance 1 Park the SPYDERCRANE on a level surface turn off the engine and wait AT LEAST 5 minutes for the engine to cool 2 Open the Eng...

Страница 29: ...enough time for the engine to cool before performing ANY maintenance 1 Park the SPYDERCRANE on a level surface turn off the engine and wait AT LEAST 5 minutes for the engine to cool 2 Open the Engine...

Страница 30: ...Filter Case 3 Unfasten the Retaining Ring above the Fuel Filter Case to remove the case 4 Remove and dispose of the Fuel Filter 5 Wash out the inside of the Fuel Filter Case with diesel fuel 6 Insert...

Страница 31: ...is registering normal operations Hook and Boom Storage Procedure 300 500 Series Vehicle Start Condition 300 500 Series Deployed any state Hook Block any Installed ON Personnel and Time Needed 1 Person...

Страница 32: ...ither switch to remote control or use a spotter to guide you 3 Once the Boom Stored Indicators are lined up you can command a HOOK STORE using the Hook Store Switch When you press and hold the Hook St...

Страница 33: ...2 BOOM UP to around 10 degrees to provide vertical working space 3 BOOM OUT to at least Stage 2 so that the hook block clears the SPYDERCRANE 4 WINCH DOWN to lower the hook block until it is just abo...

Страница 34: ...ound see Fig 1 NOTE If there is too much slack in the wire rope to unground the hook block using BOOM UP also use BOOM OUT but DO NOT WINCH UP until the hook block is ungrounded 2 Once the hook block...

Страница 35: ...irection of the arrow embossed on the side of the becket 4 Feed wire rope through the becket until two feet of wire rope is coming out of the wide side of the becket 5 Grasping the end make a large lo...

Страница 36: ...the wedge is pressing against both side of the wire rope 8 Collapse the loop and seat the wedge by pulling on the end of the rope ensuring that the end remains visible in the window cutout NOTE During...

Страница 37: ...re not attentive 2 Grasp the wire rope near the Wire Rope Drum ensure that you are wearing heavy gloves AND using a rag to prevent friction burns and or getting stuck by broken wire rope strands 3 Usi...

Страница 38: ...imum Wire Rope Safety disables the command 2 While one person watches the winch and maintains pressure on the wire rope the other two operators must command a WINCH DOWN while holding down both the Mi...

Страница 39: ...ion 4 Insert the Wire Rope Wedge into the loop and collapse the loop so that the end of the wire rope is flush with the edge of the socket it is CRITICAL that the end of the wire rope be flush with th...

Страница 40: ...b Hood of the boom 1 2 Rotate the Jib Support Arm Bracket from its stored condition into its deployed condition and insert and safety clip the Arm Bracket Pin to secure the bracket 2 Install the Jib 1...

Страница 41: ...Deployed Jib Installed OFF see note Personnel and Time Needed 2 Persons Standard PPE 10 minutes Tools and Equipment Needed None 1 Push the dead end of the wire rope through the top of the becket of th...

Страница 42: ...age Plate into the TOP hole of the Jib Bracket 5 Rotate the unstowed Jib on the right side Jib Bracket to line up the holes on the left side Jib Bracket 6 Secure the Jib using the Jib Pins from the Ji...

Страница 43: ...20 1080 900 HALF EXT 2330 2060 1940 1500 1170 910 650 500 NOT EXT 2330 1810 1540 1050 740 560 330 260 Stage 5 W R 15 16 20 23 26 30 33 36 40 2 MAX EXT 1670 1480 1100 920 820 710 650 590 570 HALF EXT 1...

Страница 44: ...20 1080 900 HALF EXT 1630 1630 1630 1500 1170 910 650 500 NOT EXT 1630 1630 1540 1050 740 560 330 260 Stage 5 W R 15 16 20 23 26 30 33 36 40 2 MAX EXT 1630 1480 1100 920 820 710 650 590 570 HALF EXT 1...

Страница 45: ...20 1080 900 HALF EXT 2330 2060 1940 1500 1170 910 650 500 NOT EXT 2330 1810 1540 1050 740 560 330 260 Stage 5 W R 15 16 20 23 26 30 33 36 40 2 MAX EXT 1670 1480 1100 920 820 710 650 590 570 HALF EXT 1...

Страница 46: ...550 Stage 5 W R 16 4 18 22 26 29 32 36 39 43 3 MAX EXT 2270 2090 1710 1410 1300 1200 1060 960 830 HALF EXT 2270 2090 1710 1410 1240 1100 930 750 610 NOT EXT 2270 2090 1710 1200 980 780 620 520 440 St...

Страница 47: ...1100 920 780 690 NOT EXT 4960 4350 3750 2810 1870 1540 1290 1030 810 670 550 480 54 W R 16 18 19 23 26 29 32 36 39 42 46 49 52 53 4 MAX EXT 2530 2210 2110 1710 1490 1380 1280 1120 1020 900 740 620 520...

Страница 48: ...6 30 32 36 39 42 MAX EXT 3400 3400 3400 3400 3300 2700 2200 1900 1100 HALF EXT 3400 3400 3400 3240 2430 1950 1550 1340 990 NOT EXT 3400 3400 2960 2350 1670 1290 1050 840 630 Stage 5 W R 19 5 26 30 32...

Страница 49: ...16 5 19 5 23 26 30 32 36 39 42 MAX EXT 6580 5630 4840 4230 3300 2700 2200 1900 1100 HALF EXT 6580 5580 4170 3240 2430 1950 1550 1340 990 NOT EXT 6100 4000 2960 2350 1670 1290 1050 840 630 Stage 5 W R...

Страница 50: ...Safety has been activated Either WINCH UP to de activate the Minimum Wire Rope Safety or use the Overwind Override to bypass if you are uninstalling the wire rope 97 Flashing Outrigger Mode is being c...

Страница 51: ...upplementary reference guide for operating and sustaining your SPYDERCRANE Smiley Lifting Solutions relies on customers like you to com ment on errors and provide advice on how to further develop this...

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