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Operating Instructions

ISD 230/260/280 IR Data Transmission Systems

Chapter

8 008 207/30-11-2001

Maintenance

7.1Cleaning the ISD during operation

To ensure optimum data transmission performance, the ISD units need clean transmitter

and receiver lenses (optical interface) and housing (heat dissipation).

For this reason, we recommend that you check the lenses and the housing at regular

intervals, particularly if the device is operated under extreme conditions (dust, abrasion,

humidity).

Infra-red light can cause blindness!

The ISD 230/260/280 emit infra-red radiation (

λλλλλ

= 860 nm).

Looking directly at the beam can seriously damage your eyesight.

The light is not perceptible to the human eye (no eyelid reflex). The emitted radiation is not
dangerous to human skin.

Never look directly into the large lenses on the front of the device

at close range

against the direction of transmission!

Switch off the system while cleaning the units.

Observe the most recent laser specifications (DIN EN 60825-1, latest version).

Damage on the transmitter and receiver lenses!

The lenses are made of glass. Scratches and streaks on the lenses will reduce the data

transmission performance.

Use a mild, non-scouring detergent

Never use scratching or scouring motions to clean the lenses.

Cleaning the lenses and the housing surface:

Clean the lenses and the housing at regular intervals with a mild, non-scouring

detergent, e.g. an antistatic glass cleaning fluid.

Fig. 7-1

shows the lenses that require cleaning.

Use a soft, lint-free cloth.

Fig.

7-1: Cleaning the lenses

Clean here:

WARNING

ATTENTION

Содержание ISD 230

Страница 1: ...O P E R A T I N G I N S T R U C T I O N S I S D 2 3 0 I S D 2 6 0 a n d I S D 2 8 0 I R D a t a T r a n s m i s s i o n S y s t e m s...

Страница 2: ...th units 6 Check alignment See Chapter 6 1 Switching on the units fine adjustment Page 43 7 Send data on electrical interface See Chapter 6 2 Functional test of the data transmission Page 43 The ISD 2...

Страница 3: ...l information 10 2 5 1 Power requirements 10 2 5 2 Disposal after removal from service 10 3 Product description 11 3 1 Design 11 3 1 1 Scope of delivery 11 3 1 2 Variants 11 3 1 3 System requirements...

Страница 4: ...42 6 Operation 43 6 1 Switching on the units fine adjustment 43 6 2 Functional test of the data transmission 43 6 3 Note on operation of the system 43 6 3 1 Operation in cooling plants 43 6 4 Manageme...

Страница 5: ...D Sub socket data interface 35 Table 5 11 ISD 260 280 Maximum cables lenghts between the ISD and the host 36 Table 5 12 ISD 260 280 Connecting the data interface 38 Table 5 13 ISD 260 280 Characterist...

Страница 6: ...principle for the data interface 36 Fig 5 14 ISD 260 280 Line termination for the RS 485 interface 40 Fig 5 15 ISD 260 280 Functionality of the Light path free LED 41 Fig 5 16 ISD 260 280 Wiring of th...

Страница 7: ...the ISD except where a dinstinction is necessary 1 2 Target audience This document is intended for persons who are responsible for the following activities 1 2 1 Mounting electrical installation maint...

Страница 8: ...effectively Default setting Marks a section containing the factory defaults This symbol refers to additional technical documentation Here you have to do something This symbol characterizes single step...

Страница 9: ...d use The ISD 230 260 and 280 systems are used to establish a cordless link for transferring serial data in full duplex mode using infrared light The link in this sense always comprises a pair of devi...

Страница 10: ...4 2 Restarting the ISD Switch on the power supply The ISD starts the data transmission When operating the system in cooling plants below 0 C and if the system is switched on when cold data transmissi...

Страница 11: ...Type Order No Data interface Heater ISD 230 2111 1 017 388 CL 20 mA a p no ISD 230 4111 1 017 389 RS 232 422 485 CL 20 mA a p no ISD 230 5111 1 017 390 SINEC L1 no ISD 230 4121 1 017 543 RS 232 422 4...

Страница 12: ...An operating voltage of 24 V DC 20 5 according to IEC 742 functional extra low voltage The max power consumption of the ISD is 2 5 A per unit The AMS 50 is not suitable for supplying units with integ...

Страница 13: ...nterrupted LED Light admission for optical adjustment aid Reception lens Transmission lens Additional p c b with DIL switches type dependent Power on RxD and TxD LEDs Running nut M 5 in slot max depth...

Страница 14: ...ectrical data interface output If you are using the RS 485 interface both units are ready to receive RR in the idle state The station which first receives data on the electrical interface determines t...

Страница 15: ...g respectively receiving on the electrical interface The LEDs Fig 3 3 are located on the top of the housing and on the front Table 3 4 shows the meaning of the LEDs Fig 3 3 LED indicators on the top o...

Страница 16: ...ee point bracket no 5 306 369 recommended or Alternatively if the bracket is supplied by the user Stable mounting device that allows the alignment of the units to each other to be varied in the x and...

Страница 17: ...mensions in summary due to the cover see Fig 10 3 Page 53 Path length 0 2 150 180 200 m Mount the units at an angle of 180 with respect to each other Fig 4 1 The two large lenses must be directly oppo...

Страница 18: ...f the angled flange can be mounted on the other side of the unit 4 2 6 Mounting accessories The units will be mounted at the transmitter receiver stations using 3 movable running nuts On each longitud...

Страница 19: ...The system must be mounted in such a way that the straight line of vision between the two units is unimpaired 4 Attach the two brackets at the required height with the four screws M 6 x 12 mm and was...

Страница 20: ...al due to small place in the locations use the 4 drilling holes on the fixed plate of the three point bracket 4 3 2 Mounting the AMS 50 Connection Module Mount the connection modules near the units Th...

Страница 21: ...s the entire path using the Light path interrupted LEDs on both stations as described in Chapter 6 1 Switching on the units fine adjustment Page 43 Both units at fixed stations permanent link Align ea...

Страница 22: ...e installed 1 Carefully place both units on a slip resistant base with the lenses facing downwards 2 Remove the rear panel of the units by loosening the four cross recessed screws The position of the...

Страница 23: ...bile station be set to F1 Switching off the transmitter in the fixed station The jumper prevents the transmitter from emitting IR light at the fixed station when the unit in the mobile station is deac...

Страница 24: ...unit is equipped with a multiple interface which can be used to configure an RS 232 CL 20 mA RS 422 or RS 485 interface Damage to the interface module The interface modules in the ISD 230 may be dama...

Страница 25: ...h setting S 1 DIL switch setting S 2 DIL switch setting S 3 ISD 230 4111 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 RS 232 ON ON ON OFF OFF OFF OFF ON OFF OFF OFF OFF ON OFF ON OFF OFF ON OFF OFF...

Страница 26: ...ire all the connections with a minimum wire cross section of 0 15 mm2 cooper wire 5 1 5 Preparations for electrical installation Requirements for the data interface Table 5 4 shows the recommended max...

Страница 27: ...max 60 min has expired The AMS 50 is not suitable for supplying units with integrated heater max current output 0 75 A Connector cover accessory The optional connector cover no 2 016 130 can be mounte...

Страница 28: ...30 RS 232 ISD 230 4111 ST 16 open Choose the interface type via the DIL switch blocks S 1 to S 3 see Table 5 2 and Fig 5 4 Page 25 It is not necessary to set the data transfer rate CL 20 mA passive I...

Страница 29: ...CL 20 mA active ST 16 jumpered see Fig 5 3 Page 24 ISD 230 extern T T R R GND R R T T 5 6 7 8 9 24V 0V ST16 ISD passive at BT 777 ISD active at L1 slave Example several ISD 230 links in the L1 bus BT...

Страница 30: ...7 Connecting the functions interfaces The ISD 230 is equipped with two switching outputs and one switching input per unit These have the following functions A signal level of 24 V is pending at the Li...

Страница 31: ...h free Light path free GND Contamination output circuit pin 2 identical to Light path free output LED off ISD 260 280 3 2 UV ISD 230 5 VS Light reception Full Poor The Transmitter off switching input...

Страница 32: ...013 568 Wire the AMV 50 accordingly Contrary to the information provided in the AMV S 50 Operating Instructions All of the pin assignments of the ISD 230 are identical to those of the AMS 50 with the...

Страница 33: ...he system is used in a variable link we recommend that the ISD 260 280 1112 be mounted at the fixed station on the bus line and the ISD 260 280 1111 at the opposite mobile station 5 2 3 Configuring th...

Страница 34: ...e the rear panels tightly again before installing the units Fig 5 11 ISD 260 280 Position of the DIL switches for configuring the data interface 1 ISD 260 max 0 5 MBd S 1 7 and S 1 8 locked Interface...

Страница 35: ...n cable for supply voltage and function interfaces Order no 6 010 474 5 pin socket 2 3 1 4 5 3 2 4 1 5 Lenght 5 m The data interface is routed via the 9 pin D Sub socket Pin RS 422 RS 485 4 wire RS 48...

Страница 36: ...oltage of 24 V DC 20 in accordance with IEC 742 functional extra low voltage at pins 1 and 3 of the round connector The continuous current consumption per unit is max 0 4 A without heater The SICK AMS...

Страница 37: ...emove the other screwed gland and screw in the blind cover with sealing ring insead Mount the connector cover on the unit and tighten it securely 5 2 6 Connecting the data interface The data interface...

Страница 38: ...e as required see Fig 5 11 Page 34 RS 485 2 wire DIL switch S 2 3 RS 485 2w on ON DIL switch S 2 4 RS 485 4w on OFF Termination see Fig 5 14 Page 40 Set data transfer rate as required see Fig 5 11 Pag...

Страница 39: ...OFF Termination see Fig 5 14 Page 40 It is not necessary to set the data transfer rate ISD 260 ISD 280 3 8 4 9 5 6 1 7 2 3 5 9 R R T T GND Interbus S incomming bus Interbus S outgoing bus Example an...

Страница 40: ...the RS 485 interface 5 2 7 Connecting the functions interfaces The ISD 260 and ISD 280 are equipped with one switching output and one switching input per unit These have the following functions A sign...

Страница 41: ...rotected not electrically isolated from VS Electrical values 0 V VOUT VS Guaranteed VOUT VS 1 5 V at IOUT 20 mA IOUT 20 mA Tab 5 13 ISD 260 280 Characteristic data of the Light path free switching out...

Страница 42: ...Connect the supply voltage and the function interfaces of the unit to terminals 12 to 18 on the AMS 50 using the cable no 6 010 474 see Table 5 9 Page 35 An overview is shown in Fig 5 18 and the wiri...

Страница 43: ...ariable link perform this check along the entire path by moving the mobile station slowly The system is ready for operation when the LEDs extinguish 6 2 Functional test of the data transmission Send d...

Страница 44: ...is not perceptible to the human eye no eyelid reflex The emitted radiation is not dangerous to human skin Never look directly into the large lenses on the front of the device at close range against t...

Страница 45: ...ubleshooting Page 46 7 3 Disposal Irreparable units or units that are no longer required must be disposed of in an environmentally friendly manner 1 Always observe the applicable national waste dispos...

Страница 46: ...is self monitoring during operation If the light path is totally interruped the Light path interruped LED lights up The LED blinks if the intensity of the received light is weak but still sufficient T...

Страница 47: ...eck connection Perform check as in Chapter 5 1 3 Page 24 ISD 230 or Chapter 5 2 3 Page 33 ISD 260 280 Check connection as in Chapter 5 1 6 Page 27 ISD 230 or Chapter 5 2 6 Page 37 ISD 260 280 Check co...

Страница 48: ...efore sending the device for repair 8 5 Replacing a ISD unit Due to the saved configuration the filled in Device Specification card Page 57 supports the replacement of the unit 1 Switch off the power...

Страница 49: ...t path free PNP UOUT 24 V IOUTmax 20 mA Contamination PNP UOUT 24 V IOUTmax 20 mA ISD 230 only Elektrical connections 9 pin D Sub connector 9 pin D Sub socket 9 pin D Sub socket 5 pin round connector...

Страница 50: ...11 2001 50 Technical data 9 2 Dimensioned drawing of the ISD Fig 9 1 Dimensions of an ISD unit All values in mm 25 17 51 5 84 55 27 24 5 100 32 5 3 72 M5 3 5 168 5 12 146 67 38 5 PWO TxD RxD Made in...

Страница 51: ...connection modules 10 1 3 Cables and plug in connections Order No Description Wires Length Connection 2 013 568 Connection cable for data and function interfaces 7 mm 9 3 m ISD 230 to shielded with 9...

Страница 52: ...34 5 11 5 125 5 Key Securing hole 7 mm Reference marking for horizontal alignment of the three point bracket Locking hole 6 3 mm Securing hole 7 mm rear plate Reference marking for vertical alignment...

Страница 53: ...15 30 6 5 97 5 Supplied for mounting 2 cylindrical head screws M 6 x 10 mm inner heagon socket self locking 62 46 25 49 6 30 Supplied for mounting 2 cylindrical head screws M 3 x 10 mm inner heagon s...

Страница 54: ...Data Transmission Systems Chapter 10 SICK AG Auto Ident Germany All rights reserved 8 008 207 30 11 2001 54 Appendix 10 4 Copy of the EG Declaration of Conformity Fig 10 4 Reproduction of the ISD 230...

Страница 55: ...ating Instructions ISD 230 260 280 Chapter 10 SICK AG Auto Ident Germany All rights reserved 8 008 207 30 11 2001 55 Appendix Fig 10 5 Reproduction of the ISD 260 declaration of conformity reduced in...

Страница 56: ...ons ISD 230 260 280 IR Data Transmission Systems Chapter 10 SICK AG Auto Ident Germany All rights reserved 8 008 207 30 11 2001 56 Appendix Fig 10 6 Reproduction of the ISD 280 declaration of conformi...

Страница 57: ...2 RS 422 RS 422 RS 485 4 wire RS 485 4 wire RS 485 4 wire RS 485 2 wire RS 485 2 wire RS 485 2 wire RS 232 Profibus DP Profibus DP CL 20 mA passive Interbus S Interbus S CL 20 mA active SINEC L1 Termi...

Страница 58: ...0 Fax 358 9 72 88 50 55 F r a n c e Phone 33 1 64 62 35 00 Fax 33 1 64 62 35 77 G e r m a n y Phone 49 2 11 53 01 0 Fax 49 2 11 53 01 1 00 G r e a t B r i t a i n Phone 44 17 27 83 11 21 Fax 44 17 27...

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