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- 10 - 

 

After checking the engine has stopped completely, turn the engine on again, and then 
change the AC output switch to [ON] position. 

<Caution> 

 

Refer to 8-2 Output Limitation (P. 23) for a table showing maximum currents from the 
circuit. 

 

There is no automatic shut off function with AC output switch. 

 

Insufficient air cooling may cause Overheating [OH]. 

 

5-7. Oil Sensor 

 

 

 

 

 

 

 

 

 

 
If the engine oil sensor is activated during operation, the display of the control panel will 
indicate [OIL], and the automatic shutoff will be engaged in order to protect engine from 
failure, this is the function of the oil sensor unit.   

 
After the engine has stopped automatically, the display on the control panel shows [OFF]. 
In this instance, you should re-start the engine to check the cause of engine shutoff. If the 
engine stops again and the display shows [OIL], check the engine oil level and replenish to 
the maximum level if needed. Please refer to 6-1 (1) Checking Engine Oil (P. 13). 

<Caution> 

 

The engine oil sensor cannot detect degradation of engine oil. Please check the engine 
oil periodically, and change if required. Refer to 9. Checking and Maintenance (1) 
Change Engine Oil (P. 25). 

 

Always operate the equipment on a flat and stable surface, as the engine can stop after 
operating the oil sensor. 

 

5-8. Display 

This equipment has a multi display which 
indicates operation status on the control panel, 
while the engine is running. 

 

(1) Digital hour meter 

Total operation hours will be indicated for 5 
seconds only, after the engine has started. 
(Maximum indication up to 9,999 hours) Then 
the display will alternate between pre-set/actual 
welding current.   

  Caution:  Injuries 

 

When re-starting the engine in order to check oil sensor activation, turn off the 
connected equipment and set the AC output switch to [OFF] position. 

  Caution:  Injuries 

 

When checking engine oil, always stop the engine, and wait until the engine cools 
down. Do not open the oil gauge/oil filler cap during operation, as hot oil may cause 
injury. 

 

Do not touch the engine immediately after stopping the equipment, as temperatures 
can reach extremely high levels. 

AC Output Lamp 
 

Display 
 

Actual Welding Current Lamp 
 

Eco Lamp 
 

Frequency Lamp 
 

Pre-set Welding 
Current Lamp 
 

Содержание EGW165M-I/UKV

Страница 1: ...R S AND OPERATOR S MANUAL Air Cooled 4 Cycle OHV Engine EGW165M I UKV X750 031 03 2 X750804 430 2 CAUTION Do not operate the Generator Welder or any other appliance before you have read and understood...

Страница 2: ......

Страница 3: ...t Please store this manual with the equipment for easy reference The following convention will be used throughout the manual to indicate the degree of caution Warning Can cause serious injuries or dea...

Страница 4: ...g statement refers to the noise level data contained in the EC Declaration of Conformity contained on the next page of this manual The figures quoted are emission levels and are not necessarily safe w...

Страница 5: ...ion EU 2019 1784 as its implementing measure the requirements of Directive 2011 65 EU use of harmonized standard EN IEC 63000 2018 the requirements of Directive 2000 14 EC Noise measurements have been...

Страница 6: ...s 9 5 7 Oil Sensor 10 5 8 Display 10 5 9 Wheel Brake 11 5 10 Earth Leakage Circuit Breaker and Grounding 12 6 Operation 13 6 1 Initialization Pre check 13 6 2 Starting 17 6 3 Stopping 19 7 Welding Ope...

Страница 7: ...check or maintenance must always keep the key Warning Electromagnetic Interference Persons using a heart pacemaker are not allowed near the Generator work area while the Generator is in operation wit...

Страница 8: ...e items away from the welding area as welding creates hot sparks Always set up extinguishers near the welding area Always drain fuel before transporting by vehicle Do not operate the equipment when it...

Страница 9: ...levels When checking engine oil or changing oil always stop the engine and wait until the engine cools down Do not open the oil gauge oil filler cap during operation as hot oil may cause injury Be sur...

Страница 10: ...as specified in the following figure When ordering the label use the following part numbers 1 Suffocation from Exhaust Fumes X505 011481 2 Electric Shock X505 011470 3 Hot Surface X505 011490 4 High...

Страница 11: ...0 Rated Output kVA 3 2 Rated Current A 29 Power Factor 1 0 Rating Continuous Engine Model Yamaha MZ300 Type Air cooled 4 Cycle OHV Gasoline Displacement L 0 296 Rated Output kW min 1 5 8 3600 Fuel Unl...

Страница 12: ...butor when utilizing this equipment around devices with microcomputer control or ultra precision items which are very sensitive to voltage fluctuation Keep the equipment away from those devices to avo...

Страница 13: ...Battery 14 Earth Grounding Terminal 15 Plug Cap Spark Plug 16 Fuel Valve 17 Air Cleaner Cleaner Cover 18 Recoil Knob 19 Fuel Inlet 20 Front Door 21 Side Door 22 Plug Maintenance Cover 23 Handle 24 Lif...

Страница 14: ...60 Hz 5 3 Engine Speed Control Switch Eco mode The Eco mode is designed to control the engine speed based on the required current to minimize the noise level and fuel consumption Turn the Idle contro...

Страница 15: ...the stable arc reduces the amount of spatter 5 5 AC Output Switch This AC Output Switch changes between connecting and disconnecting of AC power source This switch does not have function to automatic...

Страница 16: ...gradation of engine oil Please check the engine oil periodically and change if required Refer to 9 Checking and Maintenance 1 Change Engine Oil P 25 Always operate the equipment on a flat and stable s...

Страница 17: ...d when the AC output switch is OFF the AC output lamp will turn off 7 Frequency The lamp turns RED in accordance with the position of the Frequency Switch 8 Eco mode When the engine speed control swit...

Страница 18: ...to ON position 4 Press the test button Gray in the ELCB Once the test button is pressed the ELCB indicator White must be out and the switch in the middle position 5 Push down the ELCB switch OFF posit...

Страница 19: ...ing Engine Oil Position the equipment on a flat and stable surface Open the oil maintenance cover and insert the oil gauge into oil inlet to check the engine oil level do not screw the oil gauge into...

Страница 20: ...failure Engine Oil Selection Use the engine oil with the correct viscosity based on the ambient temperature Refer to the chart below Caution Use oil of Class SE or superior Check the remaining oil lev...

Страница 21: ...ose connection When checking for any fuel leaks OPEN the fuel valve Be sure to CLOSE the fuel valve after checking Level Mark Fuel Strainer Net Warning Fire When checking and refueling fuel always sto...

Страница 22: ...terminal Caution Only use the following battery Yuasa YTX9 BS It is unnecessary to check the fluid level and refill the distilled water as this equipment is installed with a 12 V sealed battery only...

Страница 23: ...seconds or more 5 When the engine starts release the starter key immediately Warning Suffocation from exhaust fume Exhaust fumes from the engine contain many elements harmful to humans Do not operate...

Страница 24: ...out the choke 4 Turn the starter switch to RUN position 5 Open the side door 6 Pull the recoil knob slowly to the compression point then allow the recoil knob to return and pull it again to start Cau...

Страница 25: ...ing cables should be used uncoiled When the welding cables are used coiled welding capacity is reduced Correct Size of Cable Unit mm2 20 m 30 m 40 m 60 m 80 m 100 m 165 A 22 22 30 50 60 80 145 A 22 22...

Страница 26: ...s a consequence 7 4 Duty Cycle Duty cycle means the welding time ratio for 10 minutes The duty cycle of the equipment is 50 namely the welding time is 5 minutes or less for each continuous 10 minutes...

Страница 27: ...of radio and television broadcasts Warning Suffocation from welding fumes Be sure to wear a fume proof mask during operation as welding fumes contain poisonous gases and dust Pay attention to the airf...

Страница 28: ...tilizing this equipment around devices with the microcomputer control or the ultra precision items which are very sensitive to voltage fluctuation Keep the equipment away from those devices to avoid i...

Страница 29: ...udged only by the rated output or the power consumption due to the efficiency and character of the components Applicable Load For reference only Load Capacity Watt Electric Bulb Heater etc 3200 Electr...

Страница 30: ...ater source No Checking Item Startup Every 50 hrs Every 100 hrs Every 300 hrs Every 500 hrs Other 1 Check Supply Engine Oil P 13 2 Check Leakage Fuel Engine Oil P 15 3 Check Battery Terminal Tightenin...

Страница 31: ...leakage from the oil drain outlet after changing oil 2 Clean Adjust Spark Plug Clean Adjust Every 50 hours 1 Open the plug maintenance cover 2 Remove the plug cap and remove the spark plug 3 If the sp...

Страница 32: ...ition 3 Unscrew the bolts 4 Pull out the fuel valve 5 Remove the strainer cup by turning the ring counter clockwise 6 Discard any dust or water inside the strainer cup and clean away dust from the net...

Страница 33: ...ge is necessary Holder Exhaust Wire Mesh Fuel Valve Net Seal Strainer Cup Ring Warning Explosion The battery may emit some combustible gas Keep it away from fire and sparks A loose battery terminal ca...

Страница 34: ...citors and batteries handle the waste parts thereof carefully so that they do not leak due to cracking If the equipment is not to be used for more than 2 months perform the following maintenance and s...

Страница 35: ...nd Maintenance 3 Clean and Change Air Cleaner P 26 14 Remove the battery Refer to 9 Checking and Maintenance 6 Checking the Battery P 27 Always remove negative side first and always reinstall positive...

Страница 36: ...1 Wrong setting of current adjustment dial 2 Poor contacts of cables 3 Improper cable diameter 4 Improper connection to the base material 5 Engine output is down 1 Turn the dial CLOCKWISE 2 Contact ca...

Страница 37: ...31 12 Wiring Diagram...

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Страница 39: ......

Страница 40: ...1 7 2 SUEHIROCHO OHME TOKYO 198 8760 JAPAN PHONE 81 428 32 6118 FAX 81 428 32 6145 2020 Printed in Japan...

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