7
Inspection/maintenance
Inspection and maintenance intervals
Assembly and Operating Instructions – M1..N Series Single-Stage Helical Gear Units
79
7.2
Inspection and maintenance intervals
Adhere to the following inspection and maintenance intervals:
Time interval
What to do?
•
Daily
•
Check the housing temperature at the bearing housing
of the HSS:
– Mineral oil: max. 90 °C
– Synthetic oil: max. 100 °C
•
Check for gear unit noise
•
Check the gear unit for signs of leakage
•
After 500 operating hours
•
Check the oil level
•
After 500 to 800 operating hours
•
First oil change after initial startup
•
Every 6 months
•
Check all the screw fittings and piping for leakage
•
Every 3000 operating hours, at least
every 6 months
•
Check the oil consistency: If the gear unit is operated
outdoors or in humid conditions, check the water con-
tent of the oil. The water content must not exceed
0.03% (300 ppm).
•
Fill regreasable sealing systems (option) with grease.
•
Check the breather, replace if necessary
•
At least every 12 months, depending on
the operating conditions
•
Change mineral oil
•
Check whether retaining screws are tightly secured
•
Check the condition of the motor pump, replace filter
element if necessary
•
Check the condition of the oil-water cooler, replace filter
element if necessary (see addendum to the operating
instructions)
•
Check the condition of the oil-air cooler, replace the fil-
ter element if necessary (see addendum to the operat-
ing instructions)
•
Clean the oil filter, replace filter element if necessary
•
Check the alignment of the input and output shaft
•
At least every 3 years depending on the
operating conditions (see figure on
next page)
•
Change synthetic oil
•
Varying (depending on external factors)
•
Check the installed pipes and hose pipes
•
Clean the gear unit housing surface and fan
•
Touch up or renew the surface/anti-corrosion coating
•
Check the oil heater (at same time as the oil change):
– All connection cables and terminals must be
tightened securely and free from corrosion.
– Clean encrusted heating elements and replace if ne-
cessary
29203856/EN – 03/2020
Содержание M1 N Series
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