Schwank 1260U, Техническое руководство

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deltaSchwank
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Version
001
S
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deltaSchwank 950U
Tools you need
• hexagonal wrench or ratchet
[width: 10, 13]
• socket wrench [width: 7 and 8]
• hand riverter
Note before mounting
 Hang first the suspension brackets and observe
the specified distance dimension between them.
Note there are two different types of suspension
brackets [tube pair combination  140/  100 mm
or  100/  100 mm]! Optical distinctive feature is
the hole on the left or right side of most right
located stay bolt on suspension bracket.
Hole on the left side identified tube pair
combination
 100 /  100 mm. Hole on the right side bolt
identified tube pair combination
 140 /  100 mm.
 Fix the guide shell on the first suspension bracket
[direct after burner kit] with 2x screws M8x16 /
washers / lock washers / nut for guide the outer
combustion chamber tube.
 The outer tube combustion chamber
L= 5950 mm has to be mount on the right side of
the suspension bracket [in the flow direction] -
check the correct stud bolt position on the
bracket!
 Flanges are mounted with flange packing
[each 8 or 4 screws/washers/lock washers/nuts
M8].
 Observe the respective flange positions of the
outer combustion chamber tube during
assembly, 8-hole flange shows to the bluTek-
burner kit!
 Turn welding seam of the tubes to the side.

Welding seam of outer combustion
chamber tube is to be mounted upwards at
45°!
 Both tubes with turbulator [coloured ring
marking] have to be mounted in front and
behind the turnaround box. The coloured ring
showing to the turnaround box! Joint between
outer tube combustion chamber  140 mm and
following radiant tube  100 mm is carried out
by stainless steel flange adapter!
 Place the enclosed stainless steel trapezoidal
sheet on top of the inner combustion chamber
tube and insert the flap through the slot of the
flange and bend it over for fixation!
 Inner combustion chamber tube [stainless steel]
L=3000 mm inclusive trapezoidal sheet
will be slide into outer combustion chamber
tube, position from inner to outer tube will be
ensured at final assembly bluTek-burner kit and
bluTek- burner!
 Tube bars and bracket bars have to be fixed by
M8 nuts/3D-washers/lock washers on the
suspension brackets.
 Clamping bars [black painted or with colored
dot] for tubes  140 and 100 mm are mounted
on the last suspension bracket. Observe the
specified mounting distance between
suspension bracket and turnaround box of 162
mm before tightening!
 The intermediate reflectors have to be fixed into
the second and third reflector [not combustion
chamber reflector]. At both ends of the
reflector sheets the intermediate reflector will
riveted with 2 stainless steel rivets [reflector has
already holes to set the rivets]. An additional
short angle bracket is to be fixed by rivets in the
centre of the second reflector to hold the
intermediate reflectors.
 Start the reflector mounting at the turnaround
box side. Reflectors with intermediate reflectors
are placed on suspension brackets and have to
be fixed with the bracket bars by 6x M5
[screws/washers/self-locking nuts]. Reflector end
with notch on sides shows to the turnaround
box.
 Following combustion chamber reflector is
placed on suspension brackets and have to be
fixed with the bracket bars by 6x M5
[screws/washers/self-locking nuts].
 The reflector end segment L= 550 mm is placed
on the reflector and have to be fixed with 3x M5
screws.
 Both front plates have to be fixed by 6x M5
[screws/washers/self-locking nuts].
 Insert following bluTek-burner L=288mm with its
3 stud bolts into the corresponding flange holes
of inner combustion chamber tube. Place
between tube flange and bluTek-burner a
gasket.
 In addition a burner baffle together with gasket
has to mount in front of the bluTek burner
whereby the flap shows diagonally downwards.
 Now firmly screw bluTek-burner kit with 8-hole
flange.
 Fit the igniter and igniter gasket with 2x M4 nuts
to the stud bolts of the connection adapter.
 Connect the straight ignition cable plug with
igniter and ionisation cable with burner control
unit IC 4000/1.
 Remove the protective foil from the housing
flap bluTek-burner kit and stick the “Schwank”
foil on bottom of this flap.
