deltaSchwank
27
Version
001
S
ch
w
ank
sup
erTube 5
0/09 Te
chni
sche
Än
derungen
vo
rbehal
ten
deltaSchwank 310U / 320U
Tools you need
• hexagonal wrench or ratchet
[width: 10, 13]
• socket wrench [width: 7 and 8]
• hand riverter
Note before mounting
Hang first the suspension brackets and observe
the specified distance dimension between them.
Fix the guide shell on the first suspension bracket
[direct after burner kit] with 2x screws M8x16 /
washers / lock washers / nut for guide the outer
combustion chamber tube.
The outer tube combustion chamber
L = 3050 mm has to be mount on the right side
of the suspension bracket [in the flow direction]
- check the correct stud bolt position on the
bracket!
Flanges are mounted with flange packing
[each 8 or 4 screws/washers/lock washers/nuts
M8].
Observe the respective flange positions of the
outer combustion chamber tube during
assembly -
8-hole flange shows to the bluTek-burner kit!
Turn welding seam of the tubes to the side.
Tube with turbulator
[colored ring marking]
has
to be mounted behind the turnaround box [in
flow direction]. The coloured ring showing to the
turnaround box!
During mounting turnaround box to outer
combustion chamber tube observe the position
of the opposite 8-hole flange. Vertical position
of a hole with simultaneous sideways position of
the welding seam is to be kept.
Inner combustion chamber tube [stainless steel]
L=1500 mm will be slide in outer combustion
chamber tube, position from inner to outer tube
will be ensured with final assembly bluTek-burner
kit and bluTek- burner!
Tube bars and bracket bars have to be fixed by
nuts/3D-washers/lock washers M8 on the
suspension brackets.
Clamping bars [black painted or with colored
dot] for tubes
140 and 100 mm are mounted
on the last suspension bracket. Observe the
specified mounting distance between
suspension bracket and turn aroundbox of
50mm before tightening!
The intermediate reflectors have to be fixed into
the reflector. At both ends of the reflector sheet
the intermediate reflector will riveted with 2
stainless steel rivets [reflector has already holes
to set the rivets]. An additional short angle
bracket is to be fixed by rivets in the centre of
the main reflector to hold the intermediate
reflectors.
The combustion chamber reflector is placed on
suspension brackets and have to be fixed with
the bracket bars by 6x M5 [screws/washers/
self-locking nuts]. Reflector end with notch on
sides shows to the turnaround box.
The reflector end segment L = 440mm is placed
on the reflector and have to be fixed with 3x M5
screws.
Both front plates have to be fixed by 6x M5
[screws/washers/self-locking nuts].
Insert bluTek-burner L=128 mm with its
3 stud bolts into the corresponding flange holes
of inner combustion chamber tube. Place
between tube flange and bluTek-burner a
gasket.
In addition a burner baffle together with gasket
has to mount in front of the bluTek burner
whereby the flap shows diagonally downwards.
The bluTek-burner kit [first without mounted
igniter] is mounted to 8-hole flange and burner
gasket by 8x M8 [screws / washers / lock
washers / nuts]. Now insert smoothly the igniter
through the corresponding holes in the
connection adapter, avoiding destruction of
the igniter ceramic.
Now firmly screw bluTek-burner kit with 8-hole
flange.
Fit the igniter and igniter gasket with 2x M4 nuts
to the stud bolts of the connection adapter.
Connect the straight ignition cable plug with
igniter and ionisation cable with burner control
unit IC 4000/1.
Remove the protective foil from the housing
flap bluTek-burner kit and stick the “Schwank”
foil on bottom of this flap.
Remove the remaining protective foils from
bluTek-burner kit.
The perforated adapter covering is to fit at the
mounting angle of the bluTek-burner kit by
means of tapping screws.
For a quick external identification of the
assigned MODBUS address stick the provided
address-sticker [number] on the bottom bluTek-
burner housing and enter there the
corresponding address by number stickers or
with marker.
