deltaSchwank
29
Version
001
S
ch
w
ank
sup
erTube 5
0/09 Te
chni
sche
Än
derungen
vo
rbehal
ten
deltaSchwank 625U / 635U
Tools you need
• hexagonal wrench or ratchet
[width: 10, 13]
• socket wrench [width: 7 and 8]
• hand riverter
Note before mounting
Hang first the suspension brackets and observe
the specified distance dimension between them.
Fix the guide shell on the first suspension bracket
[direct after burner kit] with 2x screws M8x16 /
washers / lock washers / nut for guide the outer
combustion chamber tube.
The outer tube combustion chamber
L= 5950 mm has to be mount on the right side of
the suspension bracket [in the flow direction] -
check the correct stud bolt position on the
bracket!
Flanges are mounted with flange packing
[each 8 or 4 screws/washers/lock washers/nuts
M8].
Observe the respective flange positions of the
outer combustion chamber tube during
assembly -
8-hole flange shows to the bluTek-burner kit!
Turn welding seam of the tubes to the side.
Tube with turbulator
[colored ring marking]
has
to be mounted behind the turnaround box [in
flow direction]. The coloured ring showing to the
turnaround box!
During mounting turnaround box to outer
combustion chamber tube observe the position
of the opposite 8-hole flange. Vertical position
of a hole with simultaneous sideways position of
the welding seam is to be kept.
Inner combustion chamber tube [stainless steel]
deltaSchwank 625U: L=1500 mm
deltaSchwank 635U: L=2500 mm
will be slide into outer combustion chamber
tube, position from inner to outer tube will be
ensured at final assembly bluTek-burner kit and
bluTek- burner!
Tube bars and bracket bars have to be fixed by
M8 nuts/3D-washers/lock washers on the
suspension brackets.
Clamping bars [black painted or with colored
dot] for tubes
140 and 100 mm are mounted
on the last suspension bracket. Observe the
specified mounting distance between
suspension bracket and turnaround box of 30
mm before tightening!
The intermediate reflectors have to be fixed into
the second reflector [not combustion chamber
reflector]. At both ends of the second reflector
sheet the intermediate reflector will riveted with
2 stainless steel rivets [reflector has already holes
to set the rivets]. An additional short angle
bracket is to be fixed by rivets in the centre of
the second reflector to hold the intermediate
reflectors.
Start the reflector mounting at the turnaround
box side. Reflector with intermediate reflectors is
placed on suspension brackets and have to be
fixed with the bracket bars by 6x M5
[screws/washers/self-locking nuts]. Reflector end
with notch on sides shows to the turnaround
box.
Following combustion chamber reflector is
placed on suspension brackets and have to be
fixed with the bracket bars by 6x M5
[screws/washers/self-locking nuts].
The reflector end segment L= 440 mm is placed
on the reflector and have to be fixed with 3x M5
screws.
Both front plates have to be fixed by 6x M5
[screws/washers/self-locking nuts].
Insert following bluTek-burner
deltaSchwank 625U: L=128 mm
deltaSchwank 635U: L=212 mm
with its 3 stud bolts into the corresponding
flange holes of inner combustion chamber
tube. Place between tube flange and bluTek-
burner a gasket.
In addition a burner baffle together with gasket
has to mount in front of the bluTek burner
whereby the flap shows diagonally downwards.
The bluTek-burner kit [first without assembled
igniter] is mounted to 8-hole flange and burner
gasket by 8x M8 [screws / washers / lock
washers / nuts].
Now insert smoothly the igniter through the
corresponding holes in the connection adapter,
avoiding destruction of the igniter ceramic.
Now firmly screw bluTek-burner kit with 8-hole
flange.
Fit the igniter and igniter gasket with 2x M4 nuts
to the stud bolts of the connection adapter.
Connect the straight ignition cable plug with
igniter and ionisation cable with burner control
unit IC 4000/1.
Remove the protective foil from the housing
flap bluTek-burner kit and stick the “Schwank”
foil on bottom of this flap.
Remove the remaining protective foils from
bluTek-burner kit.
