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deltaSchwank

Radiant Tube Heater

with pneumatic gas-/air ratio control

310U / 320U / 625U / 635U / 950U / 1260U

modulating operation

single heater and flue gas collection system [herringbone] type F

Technical
Manual

Technical Instructions

Operating Instructions

Legal Requirements

Assembly Instructions

Installation Instructions

Commissioning

Service Guide

0085CS0487

Versi

n 003 del

Schwank 16/

19 I
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Содержание 1260U

Страница 1: ...ation single heater and flue gas collection system herringbone type F Technical Manual Technical Instructions Operating Instructions Legal Requirements Assembly Instructions Installation Instructions...

Страница 2: ...gne Germany Tel 49 0 221 7176 0 Fax 49 0 221 7176 288 Internet www schwank de Schwank companies in Austria Belgium Canada China Czech Republic France Germany Great Britain Hungary Netherlands Poland R...

Страница 3: ...37 Electrical installation wiring diagram 38 Electrical connection Operation with MODBUS control 38 Electrical connection exhaust gas collecting system 38 11 Commissioning instructions 42 Before comm...

Страница 4: ...om the installation and or operating errors To avoid this please read and follow the instructions carefully General Notes Only use the radiant tube if it is in a technically faultless condition Make s...

Страница 5: ...automatic gas burner control IC 4000 1 wiring operating indicator Radiant kit combustion chamber with double tube design radiant tubes with U bend element flange gaskets corrosion resistant radiant op...

Страница 6: ...6 Test nipple OFFSET 7 Measuring pipe negative pressure air intake side 8 bluTek burner 9 Ignition and ionisation electrode 10 Ignition cable 11 Air intake connection element 12 Adapter air intake ve...

Страница 7: ...aSchwank 625U 145 40 20 deltaSchwank 635U 180 40 20 deltaSchwank 950U 280 40 20 deltaSchwank 1260U 350 40 20 Tab 2 Safe distances see Fig 4 Key a Minimum radial safety distance inside radiation area b...

Страница 8: ...e suspension Do not use fixing elements like open hooks etc When fastening to trapezoidal sheet roofs make sure that the maximum surface load is not exceeded if necessary The load must be distributed...

Страница 9: ...st system combustion air from inside the room 2 Flued with individual exhaust system combustion air from inside the room Type B23 3 Flued with individual exhaust system combustion air from outside the...

Страница 10: ...lves or dampers in the exhaust flue Max length between heater and roof wall entrance max number of elbows 90 of air exhaust flue 6 m 2 100 mm deltaSchwank Tab 3 Air exhaust routing Fig 7 Air exhaust s...

Страница 11: ...valid on principle for types deltaSchwank 310U and 320U Please note the safety distance to flammable materials single wall exhaust pipe 40 mm double wall exhaust pipe wall terminal 0 mm System certifi...

Страница 12: ...following components are required for mounting the roof terminal aluminum design Distance heater terminal approx 1 5 m Roof terminal M G Article no 12221770 Testing set C 15 20kW Article no 12676660...

Страница 13: ...types deltaSchwank 310U and 320U For this use a special cap with outlet spout for T piece outdoor 32 mm is available in order to connect a following condensate drainage A flexible stainless steel pip...

Страница 14: ...exhaust gas lengths 1 5 m without wall terminal condensate drainage must be installed This is valid on principle for types deltaSchwank 310U and 320U Please note the safety distance to flammable mater...

Страница 15: ...densate drainage must be installed This is valid on principle for types deltaSchwank 310U and 320U System certification tube heater deltaSchwank with exhaust line system Future ew CE 0432 CPR 00055 20...

Страница 16: ...ystem certification tube heater deltaSchwank with exhaust line system Future ew CE 0432 CPR 00055 209 The roof terminal is fastened with screws by means of the integrated flange plate on the building...

Страница 17: ...entral low pressure fan Fan monitoring Article no 700 0012 0 Planning and calculation of the complete system including collecting pipes fans and chimneys must only be done by Schwank Planning details...

Страница 18: ...the time of installation is a requirement of our warranty In Germany the following rules standards and regulations must be observed EnEV Verordnung ber energiesparenden W rmeschutz und energiesparende...

Страница 19: ...matically Fault If no flame is reported during the pre purge period and the safety time approx 30 sec the heater repeats the ignition process If there is no flame after the second ignition process the...

Страница 20: ...g The power supply for the heater must be flexible with maximal wire cross section 3x 1 5 mm2 lflex or silicone cable To set the bluTek burner kit free of voltage it is only necessary to remove the pl...

Страница 21: ...chwank 950U view from below Fig 19 Dimension deltaSchwank 1260U view from below deltaSchwank 950U DETAIL B Tube overhang x on last suspension bracket deltaSchwank 310U 320U 50 mm deltaSchwank 625U 635...

Страница 22: ...Gas consumption m 3 h 1 17 2 33 2 92 4 08 5 60 6 77 Propane Nominal heat input kW 10 0 20 0 25 0 35 0 48 0 58 0 G 31 3 modulating max min kW 10 0 7 5 20 0 10 0 25 0 12 5 35 0 17 5 48 0 25 0 58 0 29 0...

Страница 23: ...130 7800 Gas air ratio control unit NRV 118 NRV 118 NRV 118 NRV 118 NRV 128 NRV 148 Premix bluTek burner length mm 128 128 128 212 288 288 Volume flow fan nominal load m3 h n 14 4 29 1 36 4 60 9 69 8...

Страница 24: ...r starts always at start speed for a period of 1 minute and then according to the applied heating signal The radiant tube heater deltaSchwank works with a closed combustion system The combustion air i...

Страница 25: ...steel L 1500mm 1x Radiant tube L 3050mm with turbulator coloured ring marking 2x Intermediate reflector 1x Mounting set deltaSchwank 310U 320U 1x bluTek burner kit in cardboard including bluTek burne...

Страница 26: ...wank 950U 1x bluTek burner kit in cardboard including bluTek burner burner baffle gasket deltaSchwank 1260U 1x Reflector section combustion chamber FERAN 2x Reflector section 1x Reflector end section...

Страница 27: ...have to be fixed into the reflector At both ends of the reflector sheet the intermediate reflector will riveted with 2 stainless steel rivets reflector has already holes to set the rivets An addition...

Страница 28: ...stainless steel flexible pipe mounted at the end of the tube with a gasket Accessory Exhaust gas adapter code no 126 7035 0 Mount the exhaust gas adapter at the end of the tube with a gasket Ensure a...

Страница 29: ...g The intermediate reflectors have to be fixed into the second reflector not combustion chamber reflector At both ends of the second reflector sheet the intermediate reflector will riveted with 2 stai...

Страница 30: ...35U Fig 23 Mounting interface combustion chamber deltaSchwank 625U 635U Exhaust gas connection Type B23 C Note that the stainless steel flexible pipe mounted at the end of the tube with a gasket Acces...

Страница 31: ...mber tube position from inner to outer tube will be ensured at final assembly bluTek burner kit and bluTek burner Tube bars and bracket bars have to be fixed by M8 nuts 3D washers lock washers on the...

Страница 32: ...ing deltaSchwank 950U Fig 25 Mounting interface combustion chamber deltaSchwank 950U Exhaust gas connection Type B23 C Note that the stainless steel flexible pipe mounted at the end of the tube with a...

Страница 33: ...tube position from inner to outer tube will be ensured at final assembly bluTek burner kit and bluTek burner Tube bars and bracket bars have to be fixed by M8 nuts 3D washers lock washers on the susp...

Страница 34: ...ng deltaSchwank 1260U Fig 27 Mounting interface combustion chamber deltaSchwank 1260U Exhaust gas connection Type B23 C Note that the stainless steel flexible pipe mounted at the end of the tube with...

Страница 35: ...r local institutions must be observed The pipe must be dimensioned in a way that the minimum connection pressure in front of the gas combination valve of the individual devices is available at the nom...

Страница 36: ...Please observe the national standards Connect the heater with an approved flexible hose Use the following hose length for deltaSchwank Mount a flexible hose only with 90 bend or with 2 x 90 elbow fitt...

Страница 37: ...e tube heater The adapter must be fixed with a gasket at the flange of the last radiant tube The spiral tubes for the flue collecting system with different lengths and dimensions must be mounted accor...

Страница 38: ...4000 1 The 4 pin GDM plug for the power supply bluTek burner kit is included in delivery of the kit Fig 33 Electrical connection 4 pin plug MODBUS communication Route a flexible 3 wire MODBUS cable ma...

Страница 39: ...deltaSchwank 39 Version 003 deltaSchwank 16 19 Technische nderungen vorbehalten Fig 34 Connection scheme bluTek burner kit with MODBUS control to SchwankControl Touch...

Страница 40: ...hwank 40 Version 003 deltaSchwank 16 19 Technical specification subject to change Fig 35 Connection scheme bluTek burner kit exhaust collecting system with SchwankControl Touch Extension kit Fan Contr...

Страница 41: ...deltaSchwank 41 Version 003 deltaSchwank 16 19 Technische nderungen vorbehalten Fig 36 Internal wiring diagram bluTek burner kit deltaschwank...

Страница 42: ...his service The heaters are only pre set by the manufacturer and must be adjusted for proper operation according to gas quality site on site For this information contact your local gas company Check t...

Страница 43: ...wo successive numbers 3 burner control software 1 Parameter Parameter name and parameter value definitions Factory setting Set range PP01 Setting Communication 0 No MODBUS control e g ThermoControl M...

Страница 44: ...s closed and DISP1 is blank again Parameter settings menu has 10 minutes timeout If you don t press any button for 10 minutes control exits from parameters menu automatically without saving the settin...

Страница 45: ...4 by small slot screwdriver or hex wench 2mm higher CO2 value turn gas throttling screw clockwise lower CO2 value turn gas throttling screw anti clockwise Adjusting OFFSET in lowest speed see Fig 40 S...

Страница 46: ...deltaSchwank 46 Version 003 deltaSchwank 16 19 Technical specification subject to change Fig 40 Measuring set up adjusting nominal load modulating range...

Страница 47: ...nd of the tubes completely open The minimum negative pressure under these conditions must be 1 hPa In case the negative pressure level is lower please check again the tightness of the complete system...

Страница 48: ...rs and intermediate reflectors Check tightness of gas carrying parts and connections Check the flexible gas hose for correct installation and tightness Check electrical connection to the burner kit Ch...

Страница 49: ...ected for the 2 ignition attempts after a flame loss 3 APS open error APS air pressure switch Error Is given if phase angle control type is selected PP02 0 Error is given if APS contact opens during s...

Страница 50: ...broken motor broken PWM cable broken Error code 7 8 internal error IC 4000 1 Error code 9 Wrong setting fan speed parameters PP04 PP05 PP06 Damaged fan e g bearing failure Error code 10 interruption...

Страница 51: ...tor must be hang separately Note the suction direction of the ventilator Note the outflow direction downwards of the ventilator tetraSchwank heat exhanger should be mounted with slight slope 3 mm 1m t...

Страница 52: ...L 5950 mm not in Fig 42 126 7199 0 10 Radiant tube FAL 100mm L 5950 mm with 2 turbulators 126 1057 0 11 Tube connector from 140mm to 100 mm not in Fig 42 126 1056 0 12 Turn around box tube combinatio...

Страница 53: ...00 1 deltaSchwank without mounting plate and wiring 126 1091 1 4 Gas air ratio control unit NRV 118 in cardboard 126 1083 0 5 Gas air ratio control unit NRV 128 in cardboard 126 1083 1 6 Gas air ratio...

Страница 54: ...deltaSchwank 54 Version 003 deltaSchwank 16 19 Technical specification subject to change 16 EC type examination certificate...

Страница 55: ...deltaSchwank 55 Version 003 deltaSchwank 16 19 Technical specification subject to change...

Страница 56: ...deltaSchwank 56 Version 003 deltaSchwank 16 19 Technical specification subject to change 17 EC declaration of conformity...

Страница 57: ...CV at minimal heat input Radiant factor RFnom NCV at nominal heat input Radiant factor RFmin NCV at minimal heat input Auxiliary electricity consumption elmax kW at nominal heat input Auxiliary electr...

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