GENERAL
STARTUP SEQUENCE
The lift truck is equipped with a "Static Return to
Off" circuit that prevents operation of the truck if
the starting sequence is not correct. The function
of this circuit is to make sure the operator is in the
correct position to operate the controls before the
lift truck will travel. The following is the starting
sequence:
1.
Turn the key switch to the "I" (ON) position.
After the system controller performs internal
checks, the display will read "b-100".
2.
With the brake pedal released, turn the key
switch to the "II" (RUN) position and release
it. If the internal self-tests are passed, the
truck will enter run mode. If errors are
detected, the code number will be displayed.
E-82 indicates that the brake pedal is not
released.
3.
Use only one foot to depress and hold down
the brake pedal. Traction functions are now
enabled.
4.
Move the control handle forward or backward
to initiate travel.
If the control handle is moved forward or
backward before the brake pedal is depressed,
the truck will not travel in either direction. The
control handle must be completely released to
enable travel functions.
The lift truck must not be operated if this circuit
does not function correctly.
GENERAL FUNCTIONS
Perform the starting sequence as described
above and check the following operations:
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Operator Display
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Horn
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Lift, tilt, sideshift (if so equipped), and
auxiliary functions (if equipped)
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Brakes
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Steering system
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Direction and speed control
WARNING
If repairs are required, install a "DO NOT
OPERATE" tag on the control handle.
Remove the key and disconnect the battery.
DO NOT operate a damaged or defective lift
truck until it has been repaired.
BATTERY
WARNING
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Read the battery charger manual before
charging batteries.
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DO NOT smoke or use spark producing
devices near batteries.
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DO NOT expose the batteries to open
flames.
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Always charge batteries in a well
ventilated area to avoid hydrogen gas
concentration.
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Clean batteries regularly; corrosion
causes grounds and the possibility of
sparks.
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Keep plugs, terminals, cables, and
receptacles in good condition to avoid
shorts and sparks.
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Charge batteries at the indicated rates.
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DO NOT lay tools, chains, or other metal
objects on top of batteries.
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Always wear protective clothing and eye
protection when handling, checking, or
filling batteries.
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DO NOT overcharge batteries.
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DO NOT connect the battery charger to the
lift truck.
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Ensure charger voltage is correct for the
battery being charged.
Refer to APPENDIX A: INDUSTRIAL BATTERY
for detailed battery safety precautions.
E
lectric
C
ounterbalance
H
igh
O
utput
Preventive Maintenance
9/1/99
10.3
8-HOUR / DAILY INSPECTION