CAPACITOR DISCHARGE
WARNING
Discharge the capacitor bank prior to
performing any service on the lift truck.
Failure to follow proper discharging
procedures can result in personal injury or
damage to the electronic circuitry of the truck.
The normal method of discharging the capacitors
is:
1.
Turn the key switch OFF (Position '0').
2.
Disconnect the battery.
3.
Turn the key switch ON (Position 'I'). The
operator display will light then slowly dim.
Once the operator display goes black, the
capacitors are fully discharged.
4.
Turn the key switch OFF.
The above method cannot be used if the 15 amp
fuse for the System Controller is open. In this
event, the capacitors can be discharged by the
following method:
1.
Turn the key switch OFF.
2.
Disconnect the battery.
3.
Use an
INSULATED
electrical cable or
wire to short the Positive and Negative
bus bars at the capacitors.
SYSTEM CONTROLLER /
OPERATOR DISPLAY BOX
WARNING
w
w
Tampering with the System Controller
may void warranty.
w
w
Switching System Controller from truck to
truck will void warranty.
CAUTION
To avoid damage to the system controller and
operator display, follow the CAPACITOR
DISCHARGE PROCEDURE at the beginning of
this section.
Removal
1.
Disconnect the battery and discharge the
capacitors (refer to CAPACITOR
DISCHARGE procedure in this section).
2.
Remove the top cover (refer to TOP COVER
Removal procedure in the FRAME section).
3.
Scribe lines on the mounting bracket to mark
the position of the display box. Loosen (do
not remove) the four mounting screws
securing the system controller/operator
display box to the bracket.
4.
Rotate the top of the system controller/
operator display box upward until the
connectors on the back are accessible.
5.
Unplug all connectors from the back of the
system controller (make sure they are labeled
for correct replacement).
6.
Lift the system controller/operator display box
from the mounting bracket.
Replacement
NOTE
The System Controller must be electrically
isolated from the frame of the truck. The back
plate of the system controller is B-.
1.
Line up the lower mounting screws on the
system controller/operator display box with
the slots in the mounting bracket and slide
the box into the bracket.
E
lectric
C
ounterbalance
H
igh
O
utput
Electrical
4/3/00
8.1
FIG. 8.1 - SYSTEM CONTROLLER DECAL