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b.) Updates on site:

Updates on site are only permitted after

the plant operator has presented a sig-

ned hot work permit.

After updating has been completed, add the

current firmware to the nameplate; this can

be done using labels.

Maintenance, calibration

and work on equipment

The interconnection with intrinsically safe

circuits to check or calibrate the apparatus

must only be performed with intrinsically

safe current/voltage calibrators and mea-

suring instruments to rule out any damage

to components relevant for explosion pro-

tection.
The maximum values for intrinsically safe

circuits specified in the approvals must be

kept.

EB 8384-6 EN

Maintenance, calibration and work on equipment

Содержание 3730-6

Страница 1: ...30 Electropneumatic Positioner Type 3730 6 with HART communication and pressure sensors Mounting and Operating Instructions EB 8384 6 EN 1300 1623 Firmware version 1 01 Edition February 2012 Fig 1 Typ...

Страница 2: ...t in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury NOTICE indicates a property damage message Note Supplementary explanat...

Страница 3: ...actuators 30 4 4 1 Heavy duty version 32 4 5 Reversing amplifier for double acting actuators 34 4 6 Attaching an external position sensor 34 4 6 1 Mounting the position sensor with direct attachment 3...

Страница 4: ...ly selected OPEN position 62 7 6 4 MAN2 Initialization based on manually selected end positions 64 7 6 5 SUB Substitute calibration 65 7 6 6 Tuning the KP input filter 68 7 7 Zero calibration 68 7 8 S...

Страница 5: ...15 Dimensions in mm 109 15 1 Fixing levels according to VDI VDE 3845 September 2010 110 16 Valve characteristic selection 111 Certificates 113 Index 121 EB 8384 6 EN 5 Contents...

Страница 6: ...Refer to section 11 4 Any hazards that could be caused by the process medium the operating pressure the signal pressure or by moving parts of the control valve are to be prevented by means of the appr...

Страница 7: ...a80 C IP 66 813 Options additional equipment Inductive limit switch Without With SJ2 SN With SJ2 S1N 0 1 2 0 Venting function Without Solenoid valve 24 V DC Forced venting 24 V DC 0 1 2 Additional equ...

Страница 8: ...r 5 The PD controller compares this valve position to the 4 to 20 mA DC control signal supplied by the controller after it has been converted by the A D converter 4 In case of a system deviation the a...

Страница 9: ...put 14 Software limit switches A1 A2 15 Fault alarm output A3 16 LCD 17 Solenoid valve control 18 Galvanic isolation 19 D A converter 20 Communication interface 21 HART modulation 22 Binary input BE 2...

Страница 10: ...volt age supply the fail safe position S is acti vated and is indicated on the positioner display If required the user can check the safety function using the software For more details refer to the O...

Страница 11: ...ated variable range limitation Seat leakage Positioner valve linkage Max set point deviation Cycle counter histo gram Packing leakage Dynamic load factor Leakage sensor Seat leakage Course of end posi...

Страница 12: ...on for ATC See section 7 1 for valve closed position 3 5 Communication The positioner is equipped with an interface for HART protocol Highway Addressable Remote Transducer for communication pur poses...

Страница 13: ...issued in dependent of the positioner s input signal the momentary travel angle of rotation is controlled in real time Additionally the po sition transmitter allows positioner faults to be indicated...

Страница 14: ...data is reset once Additionally the external solenoid valve function can be selected if a non floating contact is configured 4 External solenoid valve The voltage for an external solenoid valve is con...

Страница 15: ...to the capacity of supply pressure Limitable between 1 4 and 7 0 bar by soft ware Character istic Adjustable Linear equal percentage reverse equal percentage user defined by software Butterfly rotary...

Страница 16: ...eld communicator device description for Type 3730 6 Software requirements PC DTM file acc to Specification 1 2 suitable for integrating the positioner in frame applications that supports the FDT DTM c...

Страница 17: ...the forced venting must both be operated in a safety related system Forced venting Approval acc to IEC 61508 SIL Input 24 V DC reverse polarity protection static destruction limit 40 V Current consum...

Страница 18: ...fault Passive switching behavior Connection For externally applied DC voltage reverse polarity protection Electrical data 3 to 30 V Destruction limit 40 V Current draw at 24 V 3 7 mA Voltage 6 V Switc...

Страница 19: ...EB 8384 6 EN 19...

Страница 20: ...to 43 to mount the positioner Observe the type of attachment Observe the assignment between lever and pin position see travel tables on page 21 Lever and pin position The positioner is adapted to the...

Страница 21: ...ording to IEC 60534 6 NAMUR SAMSON valves Type 3271 Actuator Other valves actuators Required lever Assigned pin position Actuator size Rated travel cm mm min Travel max 60 and 120 with Type 3510 Valve...

Страница 22: ...mm travel Remove the follower pin 2 from the pin position 35 reposition it in the bore for pin position 25 and screw tight 6 Insert formed seal 15 in the groove of the positioner housing 7 Place posit...

Страница 23: ...m 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Follower clamp 5 Stopper 6 Connecting plate 6 1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 9 Connecting plate for actuator 10...

Страница 24: ...follower pin 2 rests on the top of the follower clamp 3 Adjust the lever 1 correspond ingly and open the positioner cover to hold the positioner shaft in position at the cap or the switch Fig 21 on pa...

Страница 25: ...connection for Type 3277 Actuator with 240 350 355 and 700 cm 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Follower clamp 10 Cover plate 11 Cover 11 1 Vent plug 12 Connection block 12 1 Screw 12...

Страница 26: ...lly aligned with the NAMUR bracket at mid valve travel 3 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges 8 on the positioner making sure both seal rings 6 1 are seated proper...

Страница 27: ...et for actuators with 2800 cm 2 and travel 60 mm Lever L or XL 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Follower plate 3 1 Follower plate 6 Connecting plate 6 1 Seal rings 7 Pressure gauge bra...

Страница 28: ...d properly NOTICE The lever must be held stationary in the mid position while undoing or fastening the nut to ensure that the lever does not move to one of the end stops 4 Unscrew the standard install...

Страница 29: ...0 Micro flow Valve 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Clamp 6 Connecting clamp 6 1 Seal rings 7 Pressure gauge bracket 8 Pressure gauge mounting kit 10 Bracket 11 Screw Note Always use t...

Страница 30: ...r size to the actuator case Position top pair of brackets 10 and screw tight 5 Mount connecting plate 6 or pressure gauge bracket 7 with pressure gauges to the positioner making sure both O rings are...

Страница 31: ...ply and output Never screw threaded parts directly into the housing Control valve opens clockwise Control valve opens counterclockwise Legends Figs 8 9 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3...

Страница 32: ...valve is OPEN Adhesive labels with explana tory symbols are enclosed and can be stuck on the housing if required 4 Screw tight coupling wheel 4 onto the slotted actuator shaft or adapter 3 us ing scre...

Страница 33: ...Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Adapter 4 Coupling wheel 4 1 Screw 4 2 Disk spring 4 3 Adhesive label 5 Actuator shaft or adapter 5 1 Adapter 6 Connecting plate only for G 6 1 Seal rin...

Страница 34: ...5 1 and 5 2 apply for the pneumatic and electrical connection Operation and setting are described in sections 7 and 8 Since 2009 the back of the position sen sor 20 is fitted with two pins acting as m...

Страница 35: ...on the actuator size and rated valve travel determine the re quired lever and position of the fol lower pin 2 from the travel table on page 21 The positioner is delivered with lever M in pin position...

Страница 36: ...t collects to drain off 4 6 2 Mounting the position sen sor with attachment accord ing to IEC 60534 6 For the required mounting parts and acces sories refer to Table 7 on page 44 1 Place the lever 1 o...

Страница 37: ...rews onto the valve 4 6 3 Mounting the position sen sor to Type 3510 Mi cro flow Valve For the required mounting parts and acces sories refer to Table 7 on page 44 1 Place the lever 1 in mid position...

Страница 38: ...sk spring 1 2 from the sensor shaft 2 Screw the position sensor 20 onto the mounting plate 21 3 Replace the follower pin 2 normally attached to the lever 1 with the metal follower pin 5 from the acces...

Страница 39: ...on the NAMUR rib should preferably be used to mount the sen sor Fig 17 Note If the positioner was mounted directly onto the actuator integral attachment the NAMUR interfaces on either side of the val...

Страница 40: ...4 9 Air purging function for single acting actuators The exhaust air from the positioner is di verted to the actuator spring chamber to provide corrosion protection inside the actu ator The following...

Страница 41: ...ies EB 8384 6 EN 41 Attachment to the control valve Mounting parts and accessories Table 2 Direct attachment to Type 3277 5 Actuator Fig 4 Order no Mounting parts Mounting parts for actuators 120 cm o...

Страница 42: ...er no Travel in mm Lever For actuators 7 5 S Type 3271 5 Actuator with 60 120 cm on Type 3510 Valve Fig 7 1400 7457 5 to 50 M 1 Actuators from other manufacturers and Type 3271with 120 to 700 cm 1400...

Страница 43: ...T 1400 7459 Pressure gauge mounting kit up to max 6 bar output supply St steel brass 1400 6950 St steel st steel 1400 6951 Table 6 General accessories Order no Accessories Pneumatic reversing amplifie...

Страница 44: ...ollower clamp and coupling wheel version with CrNiMo steel bracket see Fig 16 Size AA1 to AA4 heavy duty version Size AA5 heavy duty version e g Air Torque 10 000 1400 7473 1400 9384 1400 9992 Bracket...

Страница 45: ...up stream pressure reducing stations must be observed If the positioner is attached directly to the Type 3277 Actuator the connection of the positioner s output pressure to the actuator is fixed For a...

Страница 46: ...allation observe the rel evant electrotechnical regulations and the accident prevention regulations that apply in the country of use NOTICE Adhere to the terminal assignment Switching the assignment o...

Страница 47: ...range There is a second M20 x 1 5 threaded bore in the housing that can be used for addi tional connection when required The screw terminals are designed for wire cross sections of 0 2 to 2 5 mm Tigh...

Страница 48: ...r the amplifiers should com ply with the limit values of the output circuits conforming to EN 60947 5 6 If the positioner is to be installed in hazard ous areas the relevant regulations must be observ...

Страница 49: ...ans of the HART protocol all control room and field devices connected in the loop are individually accessible through their address via point to point or standard bus multidrop Point to point The bus...

Страница 50: ...ge of 330 mV is relea sed 16 5 W at 20 mA Alternatively a 250 W resistor can be con nected in series and a 22 mF capacitor can be connected in parallel to the analog out put Note The load for the cont...

Страница 51: ...EB 8384 6 EN 51...

Страница 52: ...connection Readings on display Icons appear on the display that are as signed to parameters codes and functions Operating mode Manual mode see section 8 2 1 Automatic mode see section 8 2 1 S SAFE see...

Страница 53: ...sing Increasing decreasing blinks Emergency mode see Code 62 blinks Not initialized S Valve in mechanical fail safe position Failure Maintenance required demanded blinks Out of specification blinks Wr...

Страница 54: ...on locally at the positioner The write access is enabled by default The on site operation including the INIT key can be locked over HART communication The word HART then blinks on the display when Cod...

Страница 55: ...vel Absolute total valve travel Binary input status 0 Not active 1 Active 255 Internal solenoid valve forced venting status 0 De energized 1 Energized 2 Not installed Condensed state 0 No message 1 Ma...

Страница 56: ...NOTICE Perform the start up settings in the same se quence as listed section 7 1 to section 7 6 Note The positioner performs a test in the start up phase while following its automa tion task at the s...

Страница 57: ...position of the restriction has been changed 7 3 Adapting the display The data representation on the positioner display can be turned by 180 to adapt it to how the positioner is mounted Reading direct...

Страница 58: ...ode Operating mode Default MAN Turn Code 0 Press Code 0 blinks Turn MAN Press The positioner changes to the manual operating mode Checking the operating range Manual set point current angle of rotatio...

Страница 59: ...t values Refer to section 7 9 Note When the write protection is acti vated the initialization cannot be started During initialization the positioner adapts it self optimally to the friction conditions...

Страница 60: ...sed position AIR TO CLOSE If the slide switch is set to AIR TO CLOSE the positioner automatically switches to the direction of action increasing decreasing on successful completion of initializa tion...

Страница 61: ...Press to confirm MAX as the initialization mode Start initialization 4 Press INIT key to start initialization After initialization the maximum travel an gle of rotation Code 5 which was detected durin...

Страница 62: ...n mode Default MAX Turn Code 6 Press Code 6 blinks Turn NOM Press to confirm the NOM as the initial ization mode Start initialization 4 Press INIT key to start initialization Note If the nominal range...

Страница 63: ...ant section on attachment Press Turn Skip nominal range Code 5 and go to Code 6 Select the initialization mode Initialization mode Default MAX Turn Code 6 Press Code 6 blinks Turn MAN Press to confirm...

Страница 64: ...tarted when the valve position differs in the end positions and the positioner has not yet been initialized Enable configuration Note If no settings are entered within 120 seconds the enabled configur...

Страница 65: ...several times This initialization mode however is an emergency mode in which the control parameters are estimated and not deter mined by an initialization procedure As a result a high level of accura...

Страница 66: ...de 6 Press Turn SUB Press to confirm SUB as the initialization mode Enter the direction of action Direction of action Default Turn Code 7 Press Code 7 blinks Turn Direction of action Press Deactivate...

Страница 67: ...fine the valve closed position 4 Set switch for valve closed position AIR TO OPEN or AIR TO CLOSE as de scribed in section 7 1 on page 56 4 Set volume restriction as described in section 7 2 on page 5...

Страница 68: ...During the tuning the valve moves through its whole range and the input filter is recalibrated 7 7 Zero calibration In case of discrepancies with the closing po sition of the valve e g with soft seale...

Страница 69: ...Set point lower range value Code 12 Set point upper range value Code 13 Discrete analysis If the reference variable w is below Operating point limit Code 49 h5 at the start of automatic operation the...

Страница 70: ...e low the Fail safe action limit The valve moves back to fail safe position Enable configuration Turn Code 3 display No Press Code 3 blinks Turn YES Press display Select on off valve as type of applic...

Страница 71: ...in another posi tion or when the positioner is to be mounted to another valve Performing a reset does not necessarily mean the positioner must be re initialized Enable configuration Turn Code 3 displ...

Страница 72: ...minal range NO YES YES 6 Initialization mode NO YES YES 7 Direction of action NO YES YES 8 Lower travel angle range value NO YES YES 9 Upper travel angle range value NO YES YES 10 Lower travel angle r...

Страница 73: ...troke test PST A2 Test start NO NO NO A3 Enter test interval NO YES YES A8 Activate Dp out monitoring NO YES YES A9 Dp out monitoring value NO YES YES d2 Lower range value NO YES YES d3 Upper range va...

Страница 74: ...figuration enabled Turn Code 3 display No Press Code 3 blinks Change the setting of Code 3 Turn YES Press display Configuration is enabled You can now configure codes one after the other Turn and sele...

Страница 75: ...set point last used during automatic mode The current position is displayed in Adjust the manual set point Turn Code 1 Press Code 1 blinks Turn until sufficient pressure has been built up in the posi...

Страница 76: ...OVIS VIEW 4 For more details refer to the Operating Instructions EB 8389 1 EN on EXPERTplus Valve Diagnostics To provide a better overview the classified messages are summarized in a condensed state T...

Страница 77: ...is case ERR appears on the display Example Error caused by pin position The cause and recommended action are listed in the code list section 14 Fault alarm output The Failure as the condensed state ca...

Страница 78: ...n both end posi tions of the valve The switch however can also be adjusted to indicate intermediate valve positions Note The inductive limit switch replaces the software limit switch A1 with terminal...

Страница 79: ...the tag enters or leaves the field and the switching am plifier responds You can measure the switching voltage as an indicator Contact function 4 Tag leaving the field contact is made 4 Tag entering...

Страница 80: ...e socket X7 of the top board and insert the cable connector 11 5 Guide the cable in such a manner that the plastic cover can be placed back onto the positioner Insert the fixing screws 2 and screw tig...

Страница 81: ...opera tion outside hazardous areas and are in tended for future use inside hazardous ar eas must comply with the safety require ments placed on serviced devices Before being used inside hazardous area...

Страница 82: ...ration and work on equipment The interconnection with intrinsically safe circuits to check or calibrate the apparatus must only be performed with intrinsically safe current voltage calibrators and mea...

Страница 83: ...rotary pushbutton the current travel angle is displayed in when the positioner is ini tialized otherwise the position of the lever in relation to the cen tral axis is indicated in degrees Note Can on...

Страница 84: ...0 0 200 120 0 40 0 to 200 0 90 90 0 24 0 to 100 0 300 200 0 60 0 to 300 0 5 Nominal range 15 0 mm or angle ESC For initialization using NOM nominal range or SUB substitute calibration the nominal rang...

Страница 85: ...Increasing decreasing a globe valve closes as the set point increases The direction of action is adapted to the change in closed direc tion as follows ATO AIR TO OPEN After initialization the directio...

Страница 86: ...wer limit and 100 to the adjusted upper limit 10 Lower travel angle limit lower x limit No 0 0 to 49 9 of the operating range ESC Lower limitation of the travel angle of rotation to the entered value...

Страница 87: ...e valid set point range This value must be greater than the lower range value w start 14 CLOSED end position end position w No 0 0 to 49 9 of the span set over Code 12 13 ESC 1 0 Limit of the set poin...

Страница 88: ...se behavior is reached or when the maximum value of 4 is reached the KP level can be decreased in incre ments 18 Derivative action time Tv level No 1 to 4 ESC 2 See Code 19 A change of the TV level ha...

Страница 89: ...ntered in this code does not apply when the safety function is triggered the solenoid valve forced venting is acti vated or when the auxiliary power fails The time required to pass through the operati...

Страница 90: ...itialized the software limit switches always register the signal as in the state of no response If there is no mA signal at the terminals 11 12 the software limit switches both switch to 1 2 mA signal...

Страница 91: ...Code 32 YES the position transmitter issues the value as set in Code 30 during initialization or zero calibration When Code 32 No 4 mA is issued during a running self ad aptation 30 Fault alarm ix 3 N...

Страница 92: ...h motion when the positioner cover is open Note Only needs to be entered when the SUB initialization mode Code 6 is selected 35 Blocking position 0 mm ESC Distance up to CLOSED position Note Only need...

Страница 93: ...ve contact option is installed 39 Set point deviation e Read only Shows the set point deviation e w x 40 Min transit time OPEN Read only Minimum opening time determined during initialization 41 Min tr...

Страница 94: ...tandard multidrop bus A maximum of 15 field devices can be connected in parallel to a single pair of wires The HART master drive tells them apart by their addresses in the range from 1 to 15 47 HART w...

Страница 95: ...g TROVIS VIEW 4 d6 Condensed state Read only Summary of all the classified status messages according to the NAMUR Recommendation NE 107 OK No message C Maintenance required CR Maintenance demanded S O...

Страница 96: ...ed Note The valve signature is required to perform diagnostic func tions For more details refer to the Operating Instructions EB 8389 1 EN on EXPERTplus Valve Diagnostics h1 Unassigned h2 Unassigned h...

Страница 97: ...e Code 49 d2 and upper range value Code 49 d3 with a certain signal pressure The Dp_out reference value bar is calculated from the two signal pressures Note The reference value only applies to the adj...

Страница 98: ...iod in which the valve moves through the operating range from the open to the closed position The time to move from Upper range value Code 49 d3 to Lower range value Code 49 d2 is calculated Lower ran...

Страница 99: ...available F1 Unassigned F2 x cancelation The test was canceled The valve position fell below the x monitoring value Code 49 E1 F3 Dp_out cancelation The test was canceled The change in signal pressure...

Страница 100: ...position h3 Lower limit to start test 25 0 set point If the set point is between Lower limit to start test 25 and Fail safe action limit Code 49 h2 the valve remains in its last valid position If the...

Страница 101: ...f specification blinking Failure alarm If No message is assigned to the error code as the status classification the error is not in cluded in the condensed state A status classification is assigned to...

Страница 102: ...pan of the sensor is too low Pin positioned incorrectly Incorrect lever installed Pressure limit selected too low A rotational angle smaller than 16 at the positioner shaft creates just an alarm An an...

Страница 103: ...ctly connected 2 If you attempt to initialize the device from the fail safe position SAFE Status classification Maintenance required Recommended action Re 1 Check connection and supply voltage of the...

Страница 104: ...Error codes Recommended action Condensed state alarm active when prompted ERR appears When fault alarms exist they are displayed here 104 EB 8384 6 EN...

Страница 105: ...o its reference variable signal so that the process remains in a safe state Status classification Maintenance required Recommended action Return the positioner to SAMSON AG for repair 63 SIL shutdown...

Страница 106: ...d by means of a test calcula tion Status classification Failure Recommended action Confirm error If this is not possible return the positioner to SAMSON AG for repair Data errors Error codes Recommend...

Страница 107: ...re Error messages are saved in a non volatile memory They cannot be reset Status classification Maintenance required Recommended action Restart plotting of the valve signature or start initialization...

Страница 108: ...they are displayed here 86 SIL tests The SIL operator test has failed Refer to Operating Instructions EB 8389 1 EN on EXPERTplus Valve Diagnostics Status classification Failure status classification c...

Страница 109: ...210 28 14 80 164 Output 38 Supply 9 86 70 15 46 34 70 70 28 Schild 58 58 Fig 23a NAMUR and direct attachment Direct attachment Attachment acc to IEC 60534 6 External position sensor Lever mm S 17 M 5...

Страница 110: ...VDE 3845 Sept 2010 level 1 size AA1 to AA4 Type 3710 Reversing Amplifier A M6 C B 25 Mmin d D Level 2 bracket surface Level 1 actuator surface Actuator Dimensions in mm Size A B C d Mmin D AA0 50 25 1...

Страница 111: ...ing the operator software e g TROVIS VIEW 4 Linear select characteristic 0 Equal percentage select characteristic 1 Rev equal percentage select characteristic 2 EB 8384 6 EN 111 Valve characteristic s...

Страница 112: ...ear select characteristic 7 Segmented ball valve equal percentage select characteristic 8 0 50 100 0 50 100 Travel angle of rotation Reference variable 0 50 100 0 50 100 Travel angle of rotation Refer...

Страница 113: ...EB 8384 6 EN 113...

Страница 114: ...114 EB 8384 6 EN...

Страница 115: ...EB 8384 6 EN 115...

Страница 116: ...116 EB 8384 6 EN...

Страница 117: ...EB 8384 6 EN 117...

Страница 118: ...118 EB 8384 6 EN...

Страница 119: ...EB 8384 6 EN 119...

Страница 120: ...120 EB 8384 6 EN...

Страница 121: ...ions 109 110 Display 52 53 turning by 180 57 E Electrical connection 46 50 Error messages confirming 77 data errors 106 diagnostic errors 107 error appendix 106 hardware errors 105 initialization erro...

Страница 122: ...controls 52 55 Output signal pressure 46 P Parameters enabling 74 Pneumatic connections 46 Position transmitter 13 technical data 17 Principle of operation positioner 8 18 R Reset 72 Reversing amplifi...

Страница 123: ...EB 8384 6 EN 123 diagnostic functions 11 Z Zero calibration 68 Index...

Страница 124: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 8384 6 EN 2012 08...

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