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9. Maintenance

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maintenance

Name:

BSM 630

Содержание BSM 630

Страница 1: ...Translation of the original operating manual Operating manual Band saw machine for plastic pipes Type BSM 630...

Страница 2: ...Status 11 2015 Eugen Riexinger GmbH Co KG...

Страница 3: ...ge 10 2 5 Personnel requirements 10 2 6 Informal safety measures 11 2 7 Properly functioning of protective devices 12 2 8 Organizational measures 12 2 9 Other hazards 12 2 9 1 Fire hazard 12 2 9 2 Ele...

Страница 4: ...machine 28 6 5 Connect to electrical power supply 29 6 6 Initial operation 30 7 Operation 33 7 1 Before start up 33 7 2 Protective equipment 33 7 3 Turning the BSM 630 on and off 33 7 4 Setting the s...

Страница 5: ...7 Check safety equipment 58 9 8 BSM 630 maintenance 59 10 Dismantling and disposal 61 10 1 Deactivation 61 10 2 Final shutdown 61 10 3 Disposal 61 11 Annex 63 11 1 Contact form 63 11 2 EC Conformity D...

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Страница 7: ...ny other way The company Eugen Riexinger GmbH Co KG is not liable for damages resulting from non or partial compliance with the operating manual 1 3 Safety symbols This operating manual uses the follo...

Страница 8: ...which the operator follows to perform specific functions always begin with a number or a letter Activities or notifications which the machine uses as a response to executed instructions are marked wi...

Страница 9: ...asic information 7 1 6 Location of objects in the room The spatial information about locations of objects in the room in relation to the BSM 630 always refer to the image below View from above Fig sim...

Страница 10: ...g Saw bow near the saw band Warning of severance and cut injury caused by saw band Switchboard cabinet Control panel Warning of dangerous elec trical voltage when opening the door of the switchboard c...

Страница 11: ...gency and fix the prob lem 2 2 Follow the operating manual l Carefully read this operating manual before using the machine for the first time l Familiarize yourself well with all safety instructions c...

Страница 12: ...s but only in inside rooms Furthermore it is also not permissible to l modify the performance or the rotational speed of the motors l bypass the safety button the end switch the control elements or ot...

Страница 13: ...he electro technological regulations The following table shows the personnel that is allowed to work with the machine in a par ticular life phase the qualifications that this person must possess Life...

Страница 14: ...ive gloves l Hearing protection l Lifting device for loading and unloading of pipes to be sawed Do not wear loose clothing bracelets necklaces or other objects that could get caught in the moving part...

Страница 15: ...r The proprietor must implement appropriate protective measures 2 9 3 Laser radiation special equipment Information Important Informations about the Laser l The used laser is a laser class 1 according...

Страница 16: ...c are within the danger area 2 9 5 Heat hazards Attention After sawing the hot saw band may burn the operator Wear protective gloves during repair work or allow the saw band to cool down before touchi...

Страница 17: ...Precision guides for straight cuts l High saw band speed for optimal cut quality Operation l Exact adjustment of saw angle possible with angle scale at front l Mitre area of 45 degrees on one side wi...

Страница 18: ...erator or cause material damage Use original saw bands from the machine s manufacturer Saw bands from other providers may jump off the spool and injure the operator or cause material dam age to the ma...

Страница 19: ...quency 50 60 Hz Power rating 7 5 kVA Connection type CEE plug in 16 A 400 V Phase sequence Field turning clockwise Saw band operation l Mechanical output 2 5 kW l With overload protection l With elect...

Страница 20: ...ference immunity for industrial areas The BSM 630 complies with protection requirements in regard to interference emission accord ing to EN 61000 6 3 2007 Interference emission for living commercial a...

Страница 21: ...ce support 4 V table for workpiece optional avail able as special equipment 5 Handle with safety push buttons adjust able 6 Slidable saw band cover 7 Saw bow 8 Tensioning device for saw band 9 extensi...

Страница 22: ...rkpiece is removed from the machine 4 3 Safety concept 4 3 1 Push buttons According to valid APR the BSM 630 must operate in jogging mode during processes that are dangerous for the operator This mean...

Страница 23: ...disconnected when the saftey push buttons are released The main switch remains in the position On Warning Crushing hazard during operating of machine l Crushing hazard of limbs during pulling down saw...

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Страница 25: ...ptly report this to the transportation company and manufacturer 2 Check also if the delivery contents of the BSM 630 are complete see Chap 3 2 on p 15 5 2 Environmental conditions for storage and tran...

Страница 26: ...the in company transport of the machine 2 Lift the machine frame centrally with the forklift 3 Remove the underlying wooden blocks 4 Transport the machine to the desired storage or setup location 5 L...

Страница 27: ...e BSM 630 to the setup location The floor of the setup room for the BSM 630 must have the following characteristics l Hard level without slope l Sufficient load bearing capacity l No disruptive vibrat...

Страница 28: ...n and dust The BSM 630 may not be set up or stored outside l The proprietor is obligated to setup a properly dimensioned ventilation sys tem at the setup side for sawing of glass fibre reinforced plas...

Страница 29: ...Warning Crushing hazard for arms and legs during transport and machine setup l Only authorised persons may carry out the in company transport and setup of the machine see Chap 2 5 on p 10 according to...

Страница 30: ...into the holes of the brackets 8 7 Check the mobility of the bow If necessary adjust the stops of the saw bow see 8 Start machine as described in See Initial operation on page 30 9 Perform a test cut...

Страница 31: ...onnections along the ceiling can be used Attention Faulty connection values may cause material damage to machine Therefore observe the machine s connection values see Chap 3 6 on p 17 The specificatio...

Страница 32: ...the power supply by connecting the machine s plug to a receptacle We assume no liability for damages resulting from failure to comply with the above points 6 6 Initial operation Do not operate the ma...

Страница 33: ...ing the saw band the operator must ensure that no persons are behind the workpiece or in the danger area 10 Test to see whether the electrical connection is correct by observing the directional move m...

Страница 34: ......

Страница 35: ...7 2 Protective equipment How to check whether all protective equipment is properly installed and closed off l All saw band covers mounted and fastened with screws see Chap 9 3 on p 50 7 3 Turning the...

Страница 36: ...piece and the work area are clear l The Operator must ensure that saw bow is in the rear home position Mitre cuts The BSM 630 has a mitre range of 45 degrees on one side This allows mitre cuts to one...

Страница 37: ...chine Fig similar shows special equipment Pos Description 1 Workpiece support 2 Star grip to fasten extended workpiece support 3 Extended workpiece support 4 support table for workpiece 5 V table for...

Страница 38: ...saw band may injure the operator Always wear protective gloves when loading the machine Attention Before sawing the workpiece with the machine it must be securely tensioned with two tension belts Dama...

Страница 39: ...in position and fasten workpiece Tension the belts so that the workpiece is securely clamped in but not warped Ensure that your or your assistant s hands are not pinched by the belts 7 Secure workpiec...

Страница 40: ...he workpiece 4 Remove the workpiece and offcut from the machine with the help of a suitable lifting device and possibly another person 7 6 Sawing Danger Running saw band may cause serious severance in...

Страница 41: ...7 5 on p 35 4 Turn on machine at main switch see Chap 7 3 on p 33 5 Press push buttons at the handle of saw bow Saw bow starts Information If you want to interrupt the sawing process just release the...

Страница 42: ......

Страница 43: ...pushed up by the work piece that is being sawed Saw band jumps off diversion wheels Saw band torn Saw band tension not properly adjusted Set proper saw band tension see Chap 9 2 on p 49 Saw feed rate...

Страница 44: ...and motor starts not to run Main switch turned off Turn on main switch see Chap 7 3 on p 33 The machine is not connected to power supply Connect machine to power supply see Chap 6 5 on p 29 Power fail...

Страница 45: ...g heavily Maintain according parts After switching off the motor is buzzing for about 10 sec onds Turning off motor activates elec tronical brake about 10 to max 15 seconds Then electronical brake tur...

Страница 46: ...s still in the machine remove it see Chap 7 5 on p 35 2 Place the saw bow in the rear home position 3 Turn the machine off at the main switch and secure it against re activation 4 Remove the lower bac...

Страница 47: ...cluded from the guarantee l Damages to BSM 630which are the result of natural wear overloading or improper han dling this especially refers to an improper operating environment l Damages caused by wat...

Страница 48: ...63 Complaint for machine type Serial number on type label Please briefly describe the problem Please briefly describe the setup location of the machine Please describe the environmental parameters in...

Страница 49: ...come to a complete stop before entering the saw band area Attention Perform all maintenance work thoroughly and on time All maintenance work in this manual must be performed thoroughly and on time to...

Страница 50: ...e Chap 7 5 on p 35 3 Turn the machine off at the main switch and ensure it is not activated again After every maintenance activity Record performed activities except cleaning in the maintenance protoc...

Страница 51: ...might otherwise tear or jump off the guide wheels and damage either the machine or the workpiece How to tension the saw band The saw band tenisoning device has a spring return mechanism to compensate...

Страница 52: ...achine parts It is not permissible to climb onto the machine when performing maintenance or any other kind of work Use suitable climbing aids e g stepladders or multi pur pose ladders but no leaning l...

Страница 53: ...er Running saw band may cause serious severance injury The assisting person mentioned below may only enter the hazard or working area after deactivating the machine with the main switch Danger Climbin...

Страница 54: ...d saw band covers at the right location 10 Perform a test cut see Chap 7 6 on p 38 and adjust the saw band tension if necessary 9 5 Adjusting saw band Danger Running saw band may cause serious severan...

Страница 55: ...9 Maintenance 53 9 5 1 Diversion wheels Ideally all three diversion wheels are in the same plane BSM 630...

Страница 56: ...lightly 4 Fasten locking screws E 5 Turn diversion wheel 1 several times by hand to control the running behavior of the saw band 6 If necessary repeat the steps 1 to 5 Sawband runs from diversion whee...

Страница 57: ...jumps down 3 If saw band runs to the right or to the left this can be adjusted with the screws 1 and 2 or 3 and 4 Info l Please note that the adjustments always have an interaction with the other whe...

Страница 58: ...achine poses a fall and injury risk due to sharp machine parts It is not permissible to climb onto the machine when performing maintenance or any other kind of work Use suitable climbing aids e g step...

Страница 59: ...e handle 1 2 Turn handle in the desired position 3 Tighten the three mounting screws Adjust lower saw bow stop In certain cases the bow stop must be readjusted 1 Let off the saw bow gently on its LDC...

Страница 60: ...hould not be possible to activate the machine drives even when the safety push buttons are active 2 If the machine does not respond as described above when the main switch is deactivated it is not per...

Страница 61: ...intenance Serial number of BSM 630 Please record the maintenance activities in the table according to the sample entry Date Activity Next maintenance Name 07 05 2012 Machine greased according to greas...

Страница 62: ...60 9 Maintenance Date Activity Next maintenance Name BSM 630...

Страница 63: ...e plug in coupling from the machine s plug in fitting see Chapter 1 1 on p 1 6 If the machine is transported to a different location set the saw bow to 45 degrees see Chap 7 4 on p 34 7 Secure the saw...

Страница 64: ...isposal separate the individual types of materials and dispose of them in accordance with country specific regulations Information The BSM 630 does not contain dangerous materials The following rules...

Страница 65: ...de Internet www riex de Tell us about your experience with the BSM 630 or make some suggestions for improving either the BSM 630 or this operating manual Copy fill out and send us this contact form We...

Страница 66: ...s also made for other valid product relevant guidelines l Guideline 2004 108 EG EMC guideline l Guideline 2011 65 EU RoHS guideline l The safety objectives of European Directive 2006 95 EC low voltage...

Страница 67: ...le number 1 Switch box 1 310184 2 Button 2 300399 3 Belt pulley 70 1 300429 4 Fan belt 1 300425 5 Motor 1 300395 6 Drive wheel 1 306507 7 Tension spring 2 300397 8 Diversion wheel 1 306508 9 Saw band...

Страница 68: ...66 11 Annex BSM 630...

Страница 69: ...11 Annex 67 11 4 Circuit diagram BSM 630...

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