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Beijing RichAuto S&T Co., Ltd

Turning & Carving Lathe

Beijing RichAuto S&T Co., Ltd

RichAuto S&T Co., Ltd

A1X Series

Turning & Carving Lathe Motion Control System

User’s Manual

Beijing RichAuto S&T Co., Ltd

RichAuto |

RichAuto S&T Co., Ltd

Motion Control System

Содержание A122

Страница 1: ...o Ltd Turning Carving Lathe Beijing RichAuto S T Co Ltd RichAuto S T Co Ltd A1X Series Turning Carving Lathe Motion Control System User s Manual Beijing RichAuto S T Co Ltd RichAuto RichAuto S T Co Ltd Motion Control System ...

Страница 2: ...tem and machine which Use of this product is strictly prohibited in the strong interference strong magnetic field environment Operating working environment humidity 0 90 non condensing Insert U disk in the correct direction Do not pull out 50 pins tenon type socket cable when system run Perform processing U disk file process do not pull out the U disk to prevent the interruption of data transmissi...

Страница 3: ...essing operations 5 5 1 Speed ratio adjusting 5 5 2 Pause position adjusting Beijing RichAuto S T Co Ltd Content onstruction onstruction 1 2 Description of Each Component ll Installation Size 2 1 Buttons introduction 2 3 Detailed information for buttons function 8 interface board description 3 2 Interface board I O ports description 3 3 Hardware wiring 3 4 Commissioning of the Machine and Control ...

Страница 4: ...cification of model type A122 dual head lathe system Beijing RichAuto S T Co Ltd Set reference point 4 PS2 Operations of handle communicating with computer troubleshooting Supplementary specification of model type A122 dual head lathe system Beijing RichAuto S T Co Ltd RichAuto 42 43 44 45 48 Supplementary specification of model type A122 dual head lathe system 50 Attachment 1 ...

Страница 5: ...on Support U disk removable storage card reader Adopt USB Interface for communication fully implement plug and play and all work offline Performance features 1 System deploy standard X Y Z axis motion control method Support the rotation axi Enables to switch the processing of surface and processing of rotation up extended to X Y Z C four axis motion control Implementation four axis interlocking th...

Страница 6: ...ding No 4 Yard life Rd life science park Beiqing St Changping dist 010 53275110 53275111 Web site www richnc com cn 9 Unique handheld form factor with one hand to hold Own liquid crystal display and 16 operate intuitive and flexible no longer dependent on the computer the full n of full offline operation with USB communications port file transfer efficiency can be directly read U disk card reader ...

Страница 7: ... science park Beiqing St Changping dist 010 53275110 53275111 Web site www richnc com cn RichAuto System Construction 1 1 System Construction control system contains the following parts 1 handheld motion control system 1 interface board 1 50 pin data transmission cable 1 USB RichAuto accessories schematic diagram control system interface pin data transmission cable USB communication cable 1 2 Desc...

Страница 8: ...olution LCD screen to display the machine motion settings and other information Contains 16 buttons to input system parameter information and operate the U Disk Interface The port of U disk FAT16 32 and the memory card pin Data Cable port The port of 50 pin data cable it connect the handle with controlling the machine USB Communication Port The port of USB communication cable It is used to connect...

Страница 9: ...nce park Beiqing St Changping dist 010 53275110 53275111 Web site www richnc com cn Connect handle with interface board Including spindle On Off signal work alarm led including machine origin detection switch tool and E stop signal DC24V 3A control terminal Drivers control signal output terminals Interface Board Shell Installation Size Scale 1 1 Unit mm 50 pin cable socket Power supply terminal J8...

Страница 10: ...on Buttons introduction motion control system defines 16 buttons according to functional requirements Each button has one or more functions under different work status layout buttons real picture Usage methods motion control system operation is divided into one button and two ways operation Separate press one button on handheld motion controller is Combination buttons operate Press two buttons at ...

Страница 11: ...s Function Start advanced processing Repeat last time processing Set current location as stop position System upgrade Move machine by entering coordinates parameters Set the current position as machine origin Quit buttons testing Beijing RichAuto S T Co Ltd ist Beijing China www richnc com cn 7 Function Start advanced processing Repeat last time processing Set current location as stop position Sys...

Страница 12: ...inputting increase speed during processing Set X axis and Y axis work origin figure 4 inputting Negative movement of X axis menu downward figure 5 inputting Negative movement of Y axis slow down processing speed figure 6 inputting different property selecting in Menu Negative movement of Z axis figure 7 inputting reduce spindle speed during processing Set Z axis work origin figure 8 inputting Mach...

Страница 13: ...nter menu setting negative sign inputting check information during processing Back to work origin confirm motions inputting operating Manual mode continue step distance to select Run or pause processing delete inputting data different property selecting in menu High low speed parameter adjust under manual mode quit process stop selections inputting and operating cancel Beijing RichAuto S T Co Ltd ...

Страница 14: ...board schematic diagram Beijing RichAuto S T Co Ltd No 4 building No 4 Yard life Rd life science park Beiqing St Changping dist 010 53275110 53275111 Web site www richnc com cn Wiring Instructions 3 1 RichAuto interface board description Interface board schematic diagram Beijing RichAuto S T Co Ltd ist Beijing China www richnc com cn 10 ...

Страница 15: ...r voltage on this pin axis common anode signal Y axis drive common anode power supply terminal 5V output Don t impose other voltage on this pin Y axis pulse signal output voltage 3V drive current 8mA Y axis direction signal output voltage 3V drive current 8mA Shield signal Y axis drive signal output voltage line terminal shield Don t impose other voltage axis common anode signal Z axis drive commo...

Страница 16: ..._se X machine origin sensor input signal Low level signal Y_se Y machine origin sensor input signal Low level signal Z_se Z machine origin sensor input signal Low level signal Signal to be defined Low level signal Driver alarm signal Low level signal Hard limit signal Low level signal Emergency stop signal Low level signal Foot switch signal Low level signal processing or repeat last processing wh...

Страница 17: ...er to prevent the electric field interference If origin detecting switch are different power supply type the special testing switching power is needed 24V origin detecting switch is the best choice RichAuto motion control system realizes its control through the connection between the interface board and CNC machine Interface board terminal can be divided into input terminals and output terminals I...

Страница 18: ...ple auto Beijing RichAuto S T Co Ltd No 4 building No 4 Yard life Rd life science park Beiqing St Changping dist 010 53275110 53275111 Web site www richnc com cn normally open type proximity switch wiring example wiring methods imple auto tool setting gauge wiring example Beijing RichAuto S T Co Ltd ist Beijing China www richnc com cn 14 wiring methods of X and Z ...

Страница 19: ...Ltd No 4 building No 4 Yard life Rd life science park Beiqing St Changping dist 010 53275110 53275111 Web site www richnc com cn to X7 signals X5 Driver alarm X6 hard limit X7 E stop port wiring example Output signal terminal X pulse signal wiring wiring method of Y and Z are the same as X axis Beijing RichAuto S T Co Ltd ist Beijing China www richnc com cn 15 stop port wiring example Y and Z are ...

Страница 20: ...g RichAuto S T Co Ltd No 4 building No 4 Yard life Rd life science park Beiqing St Changping dist 010 53275110 53275111 Web site www richnc com cn output port Y6 run light work LED wiring The dsp controller would be completely connected to cnc machine while finished above all wiring procedures Beijing RichAuto S T Co Ltd ist Beijing China www richnc com cn 16 The dsp controller would be completely...

Страница 21: ...wer users can manually move each axis and confirm the X Y and Z axis motors directions If the movement direction and definition direction are opposite users can change the motor phase sequence A A or B B According to the original location of the machine coordinates enter into the home setup home direction and reset it press menu and enter into manual voltage setup the upper pls check whether the h...

Страница 22: ...ter setup menu is used to set the parameters about machine hardware It is set by machine producer according to device type If parameters such as machine hardware electronic device settings have not changed user also should not change the parameters under this menu If user need to modify parameters consult the equipment manufacturer and modify with the help of the manufacturers User parameter setup...

Страница 23: ...creen main interface will change as below after choosing this submenu rough machining value setting The RoughS is to control the cutting depth ratio of crude knife and fine knife For instance the value 0 7 refers to cutting depth ratio of crude knife X knife is 70 so the fine knife Z knife is 30 press to input a specific value and then press spacing Refers to the spacing distance of the two cutter...

Страница 24: ...rips area it is to say divided into several times Note the PartCnt must be a odd number 1 3 5 7 9 AtchThck attached wood strip thickness Refers to the thickness of the wood strips According to the actual measured value press to input a specific value and then press opposite error please do not change Use fast using fast speed hoose whether to execute the fast speed or not when the tool is retracti...

Страница 25: ...to 4 times the FrstPcnt value is 0 5 the LastPcnt value is 0 1 then two times in the middle will be divided equally the two times feed depth ratio in the middle are both 0 2 and LastPcnt lose efficacy when the Feed cnt value is 1 for processing The rotating angle of a twist in processing system default value is 0 Pulse equivalent of a rotating shaft rotating shaft which moving from the completed t...

Страница 26: ...ition after auto processing completed It could be set a special dinate location or a specified location Special coordinate location it should be modified at above submenu Press to move the cursor and select a coordinate press and input the coordinate value and press to finish the modification button to enter into the stop state list as follow move the cursor and select required stop position press...

Страница 27: ... file in U disk or inner Processing Information completed processing according to the file names The data will be cleared if system is powered off PS Plesae pull out the U disk correctly after copying files from computer otherwise the controller may not recognize the U disk fter copying files please press on the bottom right corner choose remove disk The it shows indicates the U disk pull out from...

Страница 28: ...tial system parameters will restore to factory setting To empty the internal file storage area data it will not affect the system parameters Users need to do this in certain operations Such as break point recovery or such as change four axis program to three axis program users must do this After this operation users need to restart the system If CNC machine manufacturers had set some kinds of pass...

Страница 29: ...ist 010 53275110 53275111 Web site www richnc com cn Users can check buttons are valid or not under this menu press every button if it is valid the screen will highlight Exit Key test Backup system parameters to U disk or inner memory it is not affected by Inner format operation The backup file format is data bak Restore backup data from U disk or inner storage space to dsp system RichAuto will pr...

Страница 30: ...275110 53275111 Web site www richnc com cn Factory setup structure diagram Pulse Equivalent The number of pulses of the system needs to send when machine moves every 1mm pulse number of motor revolving one full turn machine moved one full turn Pulse number that motor revolving one full turn calculation formula 360 stepping angle subdividing number of drive Factory setup Pulse Equiv Table size Spin...

Страница 31: ...tio Rack helical tooth drive machine rack module gear teeth pi transmission Belt pulley and belt drive machine pi belt pulley diameter transmission ration So stepping motor system calculation formula pulse equivalent 360 stepping angle subdividing lead screw pitch transmission plate 1 for stepping drive Name plate 2 for stepping drive Name plate 3 for stepping motor The Pulse rev in Nameplate 1 re...

Страница 32: ...la we could get that subdividing number of drive 360º 1 8º 16 3200 Users should choose a right computing method based on the actual nameplate of stepping motor drive The stepping angle is a motor parameter which represents the distance motor moved per step The subdividing number is a parameter set by the driver Lead screw pitch see pic above Distance of screw nut moved when ball screw The ratio of...

Страница 33: ...rack module gear teeth pi represents perimeter of pitch circle Belt pulley and belt drive Notes d represents belt pulley diameter pulse equivalent 360 stepping angle subdividing number πd transmission ratio The stepping angle is a motor parameter which represents the distance motor moved per The subdividing number is a parameter set by the driver The rack module and gear teeth are wheel gear param...

Страница 34: ...ory defaults of X Y Z or A are all 400 it can be set the electronic gear ratio in servo motor drive of electronic gear ratio represents encoder resolution and could servo drive instructions of electronic gear ratio Lead screw drive pulse equivalent 400 lead screw pitch transmission ratio Spur rack drive pulse equivalent 400 t rack module gear teeth pi transmission system make the table size as the...

Страница 35: ...sing capability If acceleration is too large it may cause the motor losing steps jitter and even whistle if celerated slowly and reduce the operating speed of the entire graph linear acceleration is 800 mm s2 curve acceleration is 1000 recommended curve acceleration is 1 5 2 times of the linear acceleration t and output signal terminal status normal open or normal closed means normal closed Includ...

Страница 36: ...configuration No 1 is spindle forward on off signal No 4 is spindle inversion on off signal no 6 is run lamp signal Enable or disable input signals User can select disable from X5 to X8 port signals if there have no signal wires Set special commands reading settings in G code file change according to real demand See Attachment 1 section is the system default attribute StrtHome Query Auto Zonly Spd...

Страница 37: ...achment move cursor to where needed to be modified and then select the attribute according to real needs press finish the modification then return to previous menu Including Four levels password Password and using time can be set in every level Password can be set to be 1 8 digits Time unit hour System default according to top down order that is to say level 2 works when level 1 expired the trial ...

Страница 38: ... not When you have set all passwords press the screen will display the screen will display When user gets the password from engraving machine manufacturer press the new password directly press to save and screen shows Restart the dsp controller after that the system will work normally If the engraving machine manufacturer forgets all password contact RichAuto and tell us 20 digit original password...

Страница 39: ...2 spindle lathe flash disk mode Machine Operation 5 1 Return home all axis home Z home only none axis home when the dsp handle is as needed Machine return home can correct the coordinate of In some cases such as reboot and continue the last time operation after normal power off the system no need to return machine home just choose none axis home That is because system had already saved the coordin...

Страница 40: ...high speed F and low speed L Change the speed mode by The speed mode you choose will decide the manual processing Under the manual operation mode pressing to adjust current speed settings If the current speed mode is L the dsp controller displays as follow to move the cursor then select the option and press button to modify the value press to save press input a wrong number press to delete the las...

Страница 41: ... the screen This mode has no value control In continue mode machine will be moving when user Its motion speed is decided by current manual speed mode Under this mode machine always moves at a low speed It moves a grid distance per 0 5 second The grid distance is decided by current speed mode System default high speed mode moves 0 5mm step and low speed mode moves 0 1mm step Step uitable for tool a...

Страница 42: ... driver alarm hard limit and emergency stop input signal and foot switch Manual trigger the corresponding signal switch by pressing the corresponding up indicates that the signal is normal If not pls check the switch output signals the former 4 numbers 0 1 2 3 corresponding to signal to be defined 1 signal to be defined 2 spindle No 4 5 corresponding to alarm lamp running lamp output button can ch...

Страница 43: ... Z axis 5 4 2 Set stop position to move the two cutters to reasonable and safety position to move Y axis to a proper position too and then press the combination to set the current location as stop position press Adjust the origin of the workpiece If the user needs to reset workpiece origin for example needs to move Y direction or adjust the cutters depth of X and Z axis In this case the user can o...

Страница 44: ... save the adjustment That s all the steps of adjusting workpiece Choose processing files Since the workpiece origin has been set Now user can press prompt dialog shown on the screen to move the cursor and select through the displaying list to enter into the file list the screen will display three file name choose the file by pressing and to move one by one skip two rows and turn to the next page P...

Страница 45: ...de checking is auto mode user can press to skip the checking and start running file immediately remember the checked files and will not recheck the same code again next During the processing the screen scrolling display real time processing speed current g code line number If user only need one of them could press button and it will stop rolling press again to switch to the next option During proc...

Страница 46: ... mode is STEP so that the user can fine adjust each axis that is to say the machine moves per Fast Low speed grid distance every signal pressing When finished the adjustmen button again and the screen prompt as follow The system asks the user whether save the modified position Press will start processing from modified position press continue the processing at previous position which is before the ...

Страница 47: ...updating menu Copy the compressed file to U disk and insert the U disk into handle upgrade file format displays as rz xxxx or qxx xx on handle and enter into system setup press and cursor and choose System Update then the screen displays to enter into UDisk File and select correspond update file and then to wait the system complete auto updating Restart the controller after the updating successful...

Страница 48: ...dware serial number A010XXXX E g A010203 1967 Contains subsequent updates needs to update if the version is less than 1967 Connect handle and computer by USB cable users can find on the computer copy processing files from computer to handle This function can keep on the normal processing when there is no U disk at hand or the USB socket damaged at the same time for example 2 Connect handle and com...

Страница 49: ...upply is insufficient Check power supply if there are problems and change quality power supply to solve the problems The local power grid unstable Check local grid voltage instability or increase the something wrong with the power chip of the handle This phenomenon also appears when the handle is powered through the USB cable to the computer please return back the handle to our company Cannot set ...

Страница 50: ...test the input signal origin detection switch signal whether the detection signal is normal or not origin detection switch is damaged Replace a new one The distance of the origin detection switch detection sheet beyond the detection range of the switch adjust the position of the test piece The origin detection switch to the interface board wiring aging or loosening broken Depot Repair pin data cab...

Страница 51: ...ble If it is still does not move necessary to detect the corresponding driver and motor firstly check if there are problems in the 50 pin cable econdly check the power supply of the motor drivers Lastly you have to check is normal to the move from one location to another location but when return from that position to the original position is not normal screw may install not well Electrical compone...

Страница 52: ...aged Depot repair high voltage power supply Depot Repair spindle on actually the spindle off the screen display actually the spindle on There is something wrong with wires Organize your wires The output level definition is wrong Modification correct output level definition 6 Screen is not bright after handle power on The power supply voltage is too big or the chip is broken because operator makes ...

Страница 53: ...g dist 010 53275110 53275111 Web site www richnc com cn Note the start point must be 0 0 The image file name should be named with letter D at the beginning of it The system automatically calls the prefix file named D as lathe processing file in turning gridding loop processing E g D1 dxf Example of spiral machining drawing Truncate in the wood work piece image at the position where needs to do spi...

Страница 54: ...y calls the prefix file named S as spiral processing file in turning gridding loop processing E g S1 dxf P S 5 Supplementary specification of model type A122 dual head lathe system RichAuto developed the new type A122 dual head multifunctional lathe systemm which is A132 It is a system includes turning graphics processing twist graphics processing sculpture graphic processing and additional on fou...

Страница 55: ...ing St Changping dist 010 53275110 53275111 Web site www richnc com cn After these operation the screen of A122 displays as shown in the picture below installation position of lathe machine which adapted with A122 system is at the top of the machine becomes the forth axis The others marks are Another difference is the moving direction of the forth axis of A122 moving down WZ 0 000 MAUN WY 0 000 F ...

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