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This manual contains very important safety information

and must be read!

APES-14 Operators Training Manual

Issue “A” 06/03

The APES-14 will greatly increase productivity. An in-depth look at the set up
procedures necessary to achieve maximum results follows.

The APES-14 is an attachment for the HD-7000 or HD-6500 P. D. I. punches. This
manual discusses all of the necessary steps to transform the punch into an automatic
paper ejecting and stacking punch machine. The paper specifications for punching,
ejecting, and stacking are between 14” x 14” (maximum) down to 8-1/2” x 5-1/2” A5
(minimum). It will also punch mixed stock including tabs and acetate cover material.

The APES-14 is designed for both newer (UL) and older (non-UL) HD-7000 and
HD-6500 machines and it is very important you determine which machine you
have to avoid any operational problems.

Please see the HD-7000 or HD-6500 Manual for die setup and machine use.

APES-14 with an HD Punch

Page 1

Issue “A1” 09/03 PDI Part # 900600 www.RHIN-O-TUFF.com

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Содержание APES-14 HD-6500

Страница 1: ...APES 14 HD 6500 HD 7000 Version Operator s Training Manual Issue A1 09 03 PDI Part 900600 Performance Design Inc 2350 East Braniff St Boise Idaho 83716 ...

Страница 2: ...Issue A1 09 03 PDI Part 900600 www RHIN O TUFF com ...

Страница 3: ...ch into an automatic paper ejecting and stacking punch machine The paper specifications for punching ejecting and stacking are between 14 x 14 maximum down to 8 1 2 x 5 1 2 A5 minimum It will also punch mixed stock including tabs and acetate cover material The APES 14 is designed for both newer UL and older non UL HD 7000 and HD 6500 machines and it is very important you determine which machine yo...

Страница 4: ...ON UL HD 7000 and HD 6500 Plug Layout 9 2 UL HD 7000 and HD 6500 Plug Layout 10 7 Operating the APES 14 11 1 Control Center and Power Overview 11 2 Reception Setup 12 3 Accessing the Die with an HD 7000 12 4 Ejector Setup 6 and larger paper 13 5 Ejector Setup 5 1 2 and smaller paper 15 6 Ready to Operate 16 8 Troubleshooting Guide 17 9 HD 7000 and HD 6500 Removing Punch Pins 18 10 Electrical Diagr...

Страница 5: ...ce 2 Placing the APES 14 in the proper location Locate a clear work area 48 wide X 30 deep with a duplex outlet within 5 feet that provides a 15 amp service 16 amp European which is protected at the customer s circuit box The work area must be a solid and firm cabinet or a heavy duty table with a flat level surface Never attempt to move the HD punch with one person Always move your HD punch with t...

Страница 6: ...embly by grasping the nut just under the cover and turning the knob until the assembly clears the machine See Figure B Close the lid and REPLACE the SAFETY SCREW to its locked position Re assemble the Paper Stop into one piece and Store Fig B Your APES 14 came with two required Tan Interface Blocks Figure C page 5 that are 9 long by Square and four 20 X 1 1 4 socket head cap screws and an Allen wr...

Страница 7: ...first use the provided longer screws to attach the block securely to both sides of the machine symmetrically as shown in Figure B and C 4 Mounting the APES 14 to an HD punch Check your HD 7000 or HD 6500 for front cover warping Warping occurs over time and must be corrected before proceeding See Figure E 1 Fig E 1 If your machine has any warping open the machine top cover while referring to Sectio...

Страница 8: ...tain the APES 14 Ejector Base Plate Assembly lightly back against the front of the HD punch and install and tighten the two 3 winged mounting knobs provided See Figure E 2 Move the APES 14 Reception Assembly next to the HD punch See Figure F Note that the Reception Pivot Block will align centered about the Ejector Base Plate Reception Mounting Bar as shown See Figure G Fig F Fig G Move the APES 14...

Страница 9: ...the Pivot Block Mount just under the lid on the inside of the Reception Fig H Mount the APES 14 reception to the APES 14 Ejector Base Plate with the two supplied large 2 winged mounting push pins thru assembly holes in both the reception and Ejector Plate Mount the Reception Paper Stop to the Reception Paper Guide See Figure I Fig I Page 7 Issue A1 09 03 PDI Part 900600 www RHIN O TUFF com ...

Страница 10: ... status the foot pedal receptacles were wired differently It is very important that you identify your machine before continuing We have provided one Non UL foot pedal patch cable that modifies your Non UL HD punch to be compatible with the APES 14 machine See Figure K Fig K Failure to uses these patch cable in the correct configuration will make the APES 14 temporarily inoperable If your machine h...

Страница 11: ... 6 Plugging in the APES 14 for the first time 1 Non UL HD 7000 and HD 6500 Plug Layout Fig N Fig O Non UL Plug Layout Insert patch cable into the HD punch then insert APES 14 Reception cable into the patch cable plug See Figure N Attach the APES 14 multi pin Control Cable from the Ejector Top Plate Assembly to the back of the Reception Assembly by inserting the keyed connector and tightening the c...

Страница 12: ...of the HD punch Attach the APES 14 multi pin Control Cable from the Ejector Top Plate Assembly to the back of the Reception Assembly by inserting the keyed connector and tightening the collar Attach Both AC cables and plug into the protected AC duplex outlet Page 10 Issue A1 09 03 PDI Part 900600 www RHIN O TUFF com ...

Страница 13: ...t and also activates the punch See assembly instructions within the Paper Stop package Normal setting for this switch is down Foot Pedal ACTIVE When selected it allows for normal punch activation with the foot pedal Both the foot pedal and Paper Stop Switch can be installed this allows switching between them Only one is active at a time Portrait Changes APES 14 machine timing to better accommodate...

Страница 14: ...chine Fig S Turn both power switches off before removing a die or performing maintenance See Figure S To change the die on a HD 7000 pull the forward APES 14 Reception mounting pin and pivot the Reception away from the HD 7000 This will allow access to the left HD 7000 die locking handle Unlock both handles replace die lock both handles then swing the APES 14 Reception back in place and replace fo...

Страница 15: ...ee Figure U This section will cover when to use each Deflector and how to adjust the Paper Pusher and Adjustable Paper Stop Knob see Figure T Adjustable Paper Stop Knob This adjustment knob is used to center the pins holes within your sheet Please see the HD 7000 or HD 6500 Manual for die setup and machine use or see Section 9 on page 18 in this manual Move the Adjustable Edge Guide to the most ri...

Страница 16: ...s or simply removing the Top Rear Deflector for better ease These next three images illustrate the suggested deflector setups Fig V This image shows the large Top Front Paper Deflector with the Adjustable Edge Guide in the forward configuration This configuration is best suited for landscape 8 x 11 paper Fig W This image shows Figure V along with the small Top Rear Paper Deflector installed This c...

Страница 17: ... Paper Guide face This action allows the Reception Paper Pivot to better stack paper The Paper Pusher is necessary on all jobs but it is most important for Portrait jobs 5 Ejector Setup 5 1 2 and Smaller Paper Sheets that stand 6 tall may use either Ejector setups Sheets shorter than 6 must remove the Bracket Assembly to access the sheets within APES 14 Fig Z Page 15 Issue A1 09 03 PDI Part 900600...

Страница 18: ... the punching location Locate the edge to be punched toward the front of the machine and face up Position your Foot Pedal in a comfortable location Begin loading the APES 14 Ejector by picking 20 25 sheets and setting them in the APES 14 Ejector down inside the HD punch die and jogging the pages down and right against the Paper Stop s As you actuate the foot pedal begin reaching for another 20 25 ...

Страница 19: ...Check fuse 2 if amber indicator light is on Apes machine cycles Paper pivot and ejection belt move but HD punch does not operate 1 HD punch not turned on 2 HD punch not plugged into wall socket 3 Apes not plugged into HD punch 4 Die not locked in position 5 HD punch not operating 1 Check power switch 2 Plug both ends of power cord 3 Plug APES into foot pedal receptacle on back of HD punch 4 Make s...

Страница 20: ...ompletely removed from punch Step 1 Remove top pin retainer by pushing down first and then pulling away from bottom pin retainer to expose punch pins Step 2 Remove desired punch pin Step 3 Place edge of top pin retainer along punch pins and press down while pulling pin retainer back to original position Step 4 Install die into machine as described in previous section Page 18 Issue A1 09 03 PDI Par...

Страница 21: ...10 Electrical Diagram for APES 14 Page 19 of 19 Issue A1 09 03 PDI Part 900600 www RHIN O TUFF com ...

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