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37

7.  OWNER’S OPERATING 

INSTRUCTIONS

FOR YOUR SAFETY - READ BEFORE OPERATING

A

WARNING:

 IF YOU DO NOT FOLLOW THESE 

INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY 

RESULT, CAUSING PROPERTY DAMAGE, PERSONAL 

INJURY OR LOSS OF LIFE.

INTRODUCTION

Your pool/spa heater has been designed for years of 

safe and reliable pool/spa water heating. It is available 

with electronic ignition. This manual provides installation, 

operation, maintenance, and service information for these 

heaters.

F10316

With proper installation and setup, operation of the heater 

is straightforward. The upper front panel of the heater 

contains the control center that allows you to turn the heater 

On  or  Off,  select  the  mode  of  operation,  and  adjust  the 

temperature settings for the pool or spa. The temperature 

range  is  factory  set  from  50°F  (18°C)  to  104°F  (40°C). 

See figure above for location of toggle switch to turn the 

heater On and Off. Section 4 of this manual contains more 

details about the use of the controls (starting on "Control 

Adjustments" on page 28).

Start-Up Procedures

1. 

Clean air louvers of dust, lint and debris.

2.  Keep heater area clear and free from combustibles, 

flammable liquids and chemicals.

3. 

Remove the top panel by removing the two screws at 

the rear of the heater and the knurled screw above 

the control panel. Lift the top panel off and set it 

aside. Visually verify that the filter box intake is not 

obstructed and that the filter is clean.

4.  Water  must  be  flowing  through  the  heater  during 

operation. Ensure that the system is filled with water 

and the pump is operating. Double check for any 

water leaks.

5. 

Purge air from the gas line. Insufficient purging may 

keep the heater from lighting on the first try.

6. 

Double check gas connections, make sure no leaks 

are present. Use soapy water to inspect.

7. 

Double check incoming electrical power, verify 

sufficient  supply  of  120V/1ph/60Hz  power  to  the 

heater.

8.  If installed indoors, make sure flue gases are vented 

properly, and that combustion and makeup air 

openings are adequate and clear of obstruction.

9. 

Verify that the fuel type of the unit matches the supply 

gas.

10. 

Locate and turn the manual gas valve ON.

11. 

Locate the plugged bleedle valve on the pipe 

downstream of the gas valve. 

12. 

Remove the bleedle plug and connect a manometer 

capable of reading up to -24" WC (-6 kPa).

CAUTION:

 The X94 manifold and blower suction 

pressures measured at this point are negative, and can 

be  as  high  as  -19"  WC  (-4.73  kPa)  when  the  blower  is 

at full speed and the gas valve is closed. Verify that 

manometers are rated appropriately and set up to take 

measurements of this magnitude.

13. 

Locate and flip the display lid upwards.

14. 

Turn the heater on, by pressing the ON/OFF toggle 

switch on the front display.

15. 

Set the mode to either SPA or POOL. For installations 

utilizing the Raypak Expanded Function Board refer 

to  the  installation  and  set  up  instructions  "Installer 

Setup Mode" on page 29 to set up the pump, valve 

and auxiliary functions prior to firing the heater.

16. 

If the set point is higher than the current temperature, 

the heater will begin its startup sequence.

17. 

The ignition control will verify that the blower relay 

is open before starting the blower. Once proven 

open, the blower will be powered to start the ignition 

sequence.

18. Once the blower relay proves, a 45 second pre-purge 

period will begin to purge the combustion chamber. 

19. Once the pre-purge period ends, the igniter will begin 

to spark just prior to the gas valve opening. The gas 

valve  will  open  for  a  4  second  trial  for  ignition.  If 

flame is proven, the heater will operate to meet heat 

demand.

If  flame  is  not  proven,  the  heater  will  enter  a  post-

purge period and then retry the ignition cycle or lockout, 

depending on the heater configuration.
20. 

Once gas is flowing, the manometer reading will 

drop  to  -0.2"  +/-  0.1"  WC  (-0.05  +/-  0.02  kPa)  at 

ignition  and  will  read  -2.0"  +/-  0.5"  WC  (-0.5  +/- 

0.12 kPa) at high fire (7500 +/- 50 RPM fan speed). 

See  the  instructions  on  page  35  for  adjusting  the 

valve manifold pressure if the reading is not within 

tolerance.

APPROVED 

UNCONTROLLED DOCUMENT IF PRINTED 

 

Содержание Raypak X94 SR-410

Страница 1: ...pplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier AWARNING If the information in these instructions are not followe...

Страница 2: ...ion added to text tables and figures Table D added on page 9 Figure 10 added on page 17 Figure 25 and 27 corrected on page 26 Tables I J K L and M have been updated Multiple figure names updated Warra...

Страница 3: ...f Valve Piping 21 Electrical Wiring 22 Transformer Wiring 22 Plumbing Water Connections 23 Loose Plumbing Parts Setup 23 Recommended Plumbing Setups 24 5 WIRING DIAGRAM 26 6 CONTROLS 27 General Contro...

Страница 4: ...k pressure vessel by installing replacement heat exchangers tube bundle headers or any ASME parts not manufactured and or approved by Raypak will instantly void the ASME and or CSA ratings of the vess...

Страница 5: ...r and associated equipment Maintain your water chemistry according to Table A If the mineral content and dissolved solids in the water become too high scale forms inside the heat exchanger tubes reduc...

Страница 6: ...See Figure 2 for location of serial number When ordering under warranty conditions you must also specify date of installation 2 NPT ADAPTER O RING 2 SLIP TAILPIECE UNION LOCKRING BONDING LUG W MTG SC...

Страница 7: ...323 5 5 141 F10322 ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS MBTUH Input kWh Inches mm GPM LPM Approx Shipping Weight Lbs Kg Flue Diameter B Air Inlet C Minimum Flow Maximum Flow 399 0 116 4 102 4...

Страница 8: ...this type of heating equipmentandrelatedsystemcomponents Installation and service personnel may be required by some states to be licensed If your state is such be sure your contractor bears the appro...

Страница 9: ...let into any building The vent discharge of the heater shall be at least 3 0 91 m above any forced air inlet or intake ducts located within 10 3 05 m horizontally For installations in Canada pool heat...

Страница 10: ...horizontally 6 183 cm L Clearance above paved sidewalk or paved driveway located on public property Slip hazard due to frozen condensate Slip hazard due to frozen condensate 4 M Clearance under veran...

Страница 11: ...area per 10 000 BTUH 222 mm per kW of total input rating of all equipment in the room when the opening is communicating with the outdoors through horizontal duct s b In Canada there shall be permanent...

Страница 12: ...Materials From Inside Building Vertical Venting IV Metallic Vent such as AL29 4C Duravent PolyPro ASTM D1785 Sch 40 PVC ASTM F441 Sch 40 CPVC Horizontal Through the Wall Venting IV From Outside Build...

Страница 13: ...ted to the drain system and contains limestone calcium carbonate chips to raise the pH level of the condensate The kit may be added to avoid long term damage to the drainage system and to meet local c...

Страница 14: ...e vent terminal should be vertical and should terminate outside the building at least 3 0 91 m above the highest point where it passes through the roof and 2 0 61 m above the highest point of the roof...

Страница 15: ...must be supplied to the equipment room in accordance with the NFGC U S or B149 Canada The total length of a 4 horizontal through the wall flue system must not exceed 65 equivalent ft 19 8 m in length...

Страница 16: ...be taken during assembly that all joints are sealed properly and are airtight The vent must be installed to prevent the potential accumulation of condensate in the vent pipes It is recommended that th...

Страница 17: ...ce with the above instructions for vent materials Vent material must be listed by a nationally recognized test agency The connection from the appliance flue to the stack must be as direct as possible...

Страница 18: ...dense as they discharge Improper location can result in damage to adjacent structures or building finish For maximum efficiency and safety the precautions on page 20 must be observed 1 Periodically ch...

Страница 19: ...212 km h EXPOSURE C Gas Heater Model No 410 34 1 86 6 cm 20 2 51 3 cm 35 5 90 2 cm 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 6 15 2 cm 6 15 2 cm 6 15 2 cm 6 15 2 cm F1032...

Страница 20: ...r load and no load conditions must be provided for natural gas A minimum of 12 WC 3 kPa and a maximum of 14 WC 3 5 kPa are required for propane gas under load and no load conditions with no more than...

Страница 21: ...below 50 F 10 C It also serves to eliminate needless pressure drop through the heater and accompanying reduction in the flow rate to the spa jets etc FROM HEATER AUXILIARY BYPASS VALVE DO NOT USE GAT...

Страница 22: ...hot leg of the power supply Connect the pair of white wires to the Ret or neutral leg of the power supply Attach the wire nut to the red wire There should be no connection to the red wire SUPPLY SIDE...

Страница 23: ...ed to alternate configurations as shown below Loose Plumbing Parts Setup The loose parts bag contains the pieces needed to connect your plumbing to the heater see page 6 for list Two options are recom...

Страница 24: ...must not have any valves or restriction that could prevent flow when the pump is operating CAUTION An additional source of heated water e g a solar system must be connected to the main line ahead of t...

Страница 25: ...F10337 SYSTEM FLOW MUST EXCEED 120 OF COMBINED HEATER FLOW BYPASS VALVE MAXIMUM DISTANCE 4 SYSTEM PIPE DIAMETERS NOT TO EXCEED 12 305 mm F10339 Figure 25 Multiple Pool or Spa Heaters Installation Figu...

Страница 26: ...26 5 WIRING DIAGRAM APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 27: ...STION AIR ACCESS PANEL VENT PRESSURE SWITCH Figure 28 Location of Controls 6 CONTROLS General Control Locations NOTE do not stand on the top of the unit or put weight on it APPROVED UNCONTROLLED DOCUM...

Страница 28: ...e heater setpoint and current operating condition A manual power switch provided turns the control power ON or OFF Mode Selection The MODE button is used to select POOL SPA MANUAL OVERRIDE or RUN SCHE...

Страница 29: ...ccessed by either removing the top of the heater or by removing the door panel where the control is mounted the wiring includes a service loop to allow the panel to be removed providing access to the...

Страница 30: ...p output Pin 2 will provide a signal to directly control the speed of a pulse width modulation PWM pump motor Spa Heat Speed Selection available only with Pump Operation enabled and 2 4 or Variable sp...

Страница 31: ...Address 1 to 16 for the heater when there are multiple pool heaters on an EcoNet network Set Factory Defaults Use the UP and Down buttons to select Yes or No Selecting Yes will return all installer an...

Страница 32: ...emote Error Both Spa and Pool inputs are energized Hi Limit 1 Fault High Limit 1 is open Hi Limit 2 Fault High Limit 2 is open Blocked Vent Vent Field switch 1 is open Vent Temp Limit Vent Temp Limit...

Страница 33: ...mote works by either making or breaking the circuit created by the remote wiring Typically a remote does not supply power to the heater it only provides a switching function to turn the heater On or O...

Страница 34: ...actual setpoint will be controlled by the remote control 4 Press the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wire to one side of the REMO...

Страница 35: ...41 High Limit Removal 1 Shut off main electrical power switch to heater 2 Remove front door 3 Remove defective high limit and replace with a new high limit 4 Replace inspection panel Figure 38 High L...

Страница 36: ...is for Propane Table K shows the desired ranges for CO2 and limits for CO ppm Follow the instructions from theAdjusting Valve Manifold Pressure section to make adjustments Desired CO2 and max CO ppm a...

Страница 37: ...are vented properly and that combustion and makeup air openings are adequate and clear of obstruction 9 Verify that the fuel type of the unit matches the supply gas 10 Locate and turn the manual gas v...

Страница 38: ...mmable and corrosive vapors and liquids 4 Visually inspect the intake air filter for damage or obstruction If the filter is visually good test the filter If the intake suction reading when operating a...

Страница 39: ...re should be exercised when lighting propane heaters AWARNING Should overheating occur or the gas supply fails to shutoff turn off the manual gas control to the heater AAVERTISSEMENT En cas de surchau...

Страница 40: ...F 10 C can seriously damage the heater and is not covered by the warranty For cold climate areas please follow the winterizing procedures listed below Winterizing the Pool and Spa Heater Heaters inst...

Страница 41: ...stream of fan intake Check intake air filter suction pressure replace filter if dirty Insects or debris clogging burner intake ports Clean burners with a gentle application of compressed air do not us...

Страница 42: ...42 Control Logic Flow Chart Pool Spa Modes APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 43: ...43 10 ILLUSTRATED PARTS LIST APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 44: ...44 6 H 7 H 2 H 7 H 5 H 4 H 3 H 13 H 5 B 6 B 4 G 2 G 2 G 1 G 3 G 7 B 7 B 5 G 5 G 4 C APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 45: ...eturn parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid 5 F Combustion Air Flange not shown 015527F 2 5 PER 1 000 FEET ABOVE KIT...

Страница 46: ...et Window Combustion Chamber Touch up Paint Cool Dark Gray Not Shown RTV Sealant 2 8 oz Not Shown Clear Silicone Sealant 10 oz Plastic Handle PILOT lgnitor Direct Spark lgnitor Gasket Hi Tension Wire...

Страница 47: ...the wall vented gas appliances as follows a For all sidewall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purpose...

Страница 48: ...104 F Pool Max Temp 104 F Pool Fan Mode Eco Turbo Turbo Spa Fan Mode Eco Turbo Comfort Turbo Flue Monitor PVC CPVC PP OFF PVC Max Fan RPM 7500 RPM Pump Operation Disabled 1 Speed 2 Speed 4 Speed Vari...

Страница 49: ...omponent parts LABOR AND SHIPPING COSTS This Limited Warranty covers the reasonable cost of labor for repairs or replacements covered by this Limited Warranty provided that said repairs or replacement...

Страница 50: ...ncies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective Heater or component part and to verify warranty coverage at its fac...

Страница 51: ...51 NOTES APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 52: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 www raypak com ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

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