background image

8

4.   INSTALLATION

CALIFORNIA PROPOSITION 65 WARNING

This product contains chemicals known to the State 

of California to cause cancer, birth defects or other 

reproductive harm.

A

WARNING:

 This unit contains refractory ceramic 

fiber (RCF) insulation in the combustion chamber. RCF, 

as manufactured, does not contain respirable crystalline 

silica. However, following sustained exposure to 

very high temperatures (>2192°F [1200°C]), the RCF 

can transform into crystalline silica (cristabolite). 

The International Agency for Research on Cancer 

(IARC)  has  classified  the  inhalation  of  crystalline 

silica (cristabolite) as carcinogenic to humans. 

When removing the burner or heat exchanger, take 

precautions to avoid creating airborne dust and avoid 

inhaling airborne fibers. When cleaning spills, use wet 

sweeping  or  High  Efficiency  Particulate  Air  (HEPA) 

filtered vacuum to minimize airborne dust. Use feasible 

engineering controls such as local exhaust ventilation or 

dust collecting systems to minimize airborne dust. Wear 

appropriate personal protective equipment including 

gloves, safety glasses with side shields, and appropriate 

NIOSH certified respiratory protection, to avoid inhalation 

of airborne dust and airborne fiber particles.

A

WARNING:

 Improper installation, adjustment, 

alteration, service or maintenance may damage the 

equipment, creating a hazard resulting in asphyxiation, 

explosion  or  fire.  Such  damage  is  not  covered  under 

warranty.

NOTE:

 The heater should not be located in an area 

where possible water leakage will result in damage to the 

area adjacent to the heater or to the structure. When such 

locations cannot be avoided, it is recommended that a 

suitable drain pan, with adequate drainage, be installed 

under the heater. The pan must not restrict combustion 

air flow.

IMPORTANT NOTICE
These instructions are intended only for the use 

by  qualified  personnel,  specifically  trained  and 

experienced in the installation of this type of heating 

equipment and related system components

. Installation 

and service personnel may be required by some states to 

be licensed. If your state is such, be sure your contractor 

bears the appropriate license. Persons not qualified shall 

not attempt to repair this equipment according to these 

instructions.

Installation Codes

Installation must be in accordance with local codes, or, 

in the absence of local codes, with the latest edition of 

the National Fuel Gas Code, ANSI Z223.1/NFPA54 and 

National Electrical Code, ANSI/NFPA 70, and for Canada, 

the  latest  edition  of  CAN/CSA-B149  Installation  Codes, 

and Canadian Electrical Code, CSA C22.1 Part 1 and Part 

2.

Clearances

All Heaters

For indoor and outdoor clearances from combustible 

surfaces see the chart below.

Location

Indoor Installation 

Top

24" (609.6 mm)

Front

Alcove (Open

Vent

1" (25.4 mm)

Floor *

0" (0 mm)

Back

1" (25.4 mm)

Right Side

Left Side

Location

Outdoor Installation

Top

Unobstructed (Outdoor Stack)

Floor

0" (0 mm)

Back

12" (304.8 mm)

Right Side

1" (25.4 mm)

Left Side

* Do not install on carpeting

Table C. 

Minimum Clearances from Combustible Surfaces

When installed according to the listed minimum clearances 

from combustible construction, the pool heater can still be 

serviced without removing permanent construction around 

the heater.
However, for ease of servicing, Raypak recommends a 

clearance of at least 24" (609.6 mm) in the front and back. 

This will enable the heater to be serviced in its installed 

location, without movement or removal of the heater.

NOTE:

 The heater must be installed in a manner that 

will enable the heater to be serviced without removing 

any structure around the heater.

FLOORING

: This heater can be installed on combustible 

flooring.

The controls are on the angled face, which must be 

accessible. Installing the unit in such a way that the controls 

are not accessible is not recommended and not supported.

Description

Location

Distance

in. (mm)

a. 

3-1/2" (89 mm) thick 

masonry walls without 

ventilated air space

Back

9 (229)

Right

9 (229)

Left

9 (229)

Vent

5 (127)

Indoor Top

39 (991)

Outdoor Top

Unobstructed

APPROVED 

UNCONTROLLED DOCUMENT IF PRINTED 

 

Содержание Raypak X94 SR-410

Страница 1: ...pplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier AWARNING If the information in these instructions are not followe...

Страница 2: ...ion added to text tables and figures Table D added on page 9 Figure 10 added on page 17 Figure 25 and 27 corrected on page 26 Tables I J K L and M have been updated Multiple figure names updated Warra...

Страница 3: ...f Valve Piping 21 Electrical Wiring 22 Transformer Wiring 22 Plumbing Water Connections 23 Loose Plumbing Parts Setup 23 Recommended Plumbing Setups 24 5 WIRING DIAGRAM 26 6 CONTROLS 27 General Contro...

Страница 4: ...k pressure vessel by installing replacement heat exchangers tube bundle headers or any ASME parts not manufactured and or approved by Raypak will instantly void the ASME and or CSA ratings of the vess...

Страница 5: ...r and associated equipment Maintain your water chemistry according to Table A If the mineral content and dissolved solids in the water become too high scale forms inside the heat exchanger tubes reduc...

Страница 6: ...See Figure 2 for location of serial number When ordering under warranty conditions you must also specify date of installation 2 NPT ADAPTER O RING 2 SLIP TAILPIECE UNION LOCKRING BONDING LUG W MTG SC...

Страница 7: ...323 5 5 141 F10322 ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS MBTUH Input kWh Inches mm GPM LPM Approx Shipping Weight Lbs Kg Flue Diameter B Air Inlet C Minimum Flow Maximum Flow 399 0 116 4 102 4...

Страница 8: ...this type of heating equipmentandrelatedsystemcomponents Installation and service personnel may be required by some states to be licensed If your state is such be sure your contractor bears the appro...

Страница 9: ...let into any building The vent discharge of the heater shall be at least 3 0 91 m above any forced air inlet or intake ducts located within 10 3 05 m horizontally For installations in Canada pool heat...

Страница 10: ...horizontally 6 183 cm L Clearance above paved sidewalk or paved driveway located on public property Slip hazard due to frozen condensate Slip hazard due to frozen condensate 4 M Clearance under veran...

Страница 11: ...area per 10 000 BTUH 222 mm per kW of total input rating of all equipment in the room when the opening is communicating with the outdoors through horizontal duct s b In Canada there shall be permanent...

Страница 12: ...Materials From Inside Building Vertical Venting IV Metallic Vent such as AL29 4C Duravent PolyPro ASTM D1785 Sch 40 PVC ASTM F441 Sch 40 CPVC Horizontal Through the Wall Venting IV From Outside Build...

Страница 13: ...ted to the drain system and contains limestone calcium carbonate chips to raise the pH level of the condensate The kit may be added to avoid long term damage to the drainage system and to meet local c...

Страница 14: ...e vent terminal should be vertical and should terminate outside the building at least 3 0 91 m above the highest point where it passes through the roof and 2 0 61 m above the highest point of the roof...

Страница 15: ...must be supplied to the equipment room in accordance with the NFGC U S or B149 Canada The total length of a 4 horizontal through the wall flue system must not exceed 65 equivalent ft 19 8 m in length...

Страница 16: ...be taken during assembly that all joints are sealed properly and are airtight The vent must be installed to prevent the potential accumulation of condensate in the vent pipes It is recommended that th...

Страница 17: ...ce with the above instructions for vent materials Vent material must be listed by a nationally recognized test agency The connection from the appliance flue to the stack must be as direct as possible...

Страница 18: ...dense as they discharge Improper location can result in damage to adjacent structures or building finish For maximum efficiency and safety the precautions on page 20 must be observed 1 Periodically ch...

Страница 19: ...212 km h EXPOSURE C Gas Heater Model No 410 34 1 86 6 cm 20 2 51 3 cm 35 5 90 2 cm 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 6 15 2 cm 6 15 2 cm 6 15 2 cm 6 15 2 cm F1032...

Страница 20: ...r load and no load conditions must be provided for natural gas A minimum of 12 WC 3 kPa and a maximum of 14 WC 3 5 kPa are required for propane gas under load and no load conditions with no more than...

Страница 21: ...below 50 F 10 C It also serves to eliminate needless pressure drop through the heater and accompanying reduction in the flow rate to the spa jets etc FROM HEATER AUXILIARY BYPASS VALVE DO NOT USE GAT...

Страница 22: ...hot leg of the power supply Connect the pair of white wires to the Ret or neutral leg of the power supply Attach the wire nut to the red wire There should be no connection to the red wire SUPPLY SIDE...

Страница 23: ...ed to alternate configurations as shown below Loose Plumbing Parts Setup The loose parts bag contains the pieces needed to connect your plumbing to the heater see page 6 for list Two options are recom...

Страница 24: ...must not have any valves or restriction that could prevent flow when the pump is operating CAUTION An additional source of heated water e g a solar system must be connected to the main line ahead of t...

Страница 25: ...F10337 SYSTEM FLOW MUST EXCEED 120 OF COMBINED HEATER FLOW BYPASS VALVE MAXIMUM DISTANCE 4 SYSTEM PIPE DIAMETERS NOT TO EXCEED 12 305 mm F10339 Figure 25 Multiple Pool or Spa Heaters Installation Figu...

Страница 26: ...26 5 WIRING DIAGRAM APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 27: ...STION AIR ACCESS PANEL VENT PRESSURE SWITCH Figure 28 Location of Controls 6 CONTROLS General Control Locations NOTE do not stand on the top of the unit or put weight on it APPROVED UNCONTROLLED DOCUM...

Страница 28: ...e heater setpoint and current operating condition A manual power switch provided turns the control power ON or OFF Mode Selection The MODE button is used to select POOL SPA MANUAL OVERRIDE or RUN SCHE...

Страница 29: ...ccessed by either removing the top of the heater or by removing the door panel where the control is mounted the wiring includes a service loop to allow the panel to be removed providing access to the...

Страница 30: ...p output Pin 2 will provide a signal to directly control the speed of a pulse width modulation PWM pump motor Spa Heat Speed Selection available only with Pump Operation enabled and 2 4 or Variable sp...

Страница 31: ...Address 1 to 16 for the heater when there are multiple pool heaters on an EcoNet network Set Factory Defaults Use the UP and Down buttons to select Yes or No Selecting Yes will return all installer an...

Страница 32: ...emote Error Both Spa and Pool inputs are energized Hi Limit 1 Fault High Limit 1 is open Hi Limit 2 Fault High Limit 2 is open Blocked Vent Vent Field switch 1 is open Vent Temp Limit Vent Temp Limit...

Страница 33: ...mote works by either making or breaking the circuit created by the remote wiring Typically a remote does not supply power to the heater it only provides a switching function to turn the heater On or O...

Страница 34: ...actual setpoint will be controlled by the remote control 4 Press the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wire to one side of the REMO...

Страница 35: ...41 High Limit Removal 1 Shut off main electrical power switch to heater 2 Remove front door 3 Remove defective high limit and replace with a new high limit 4 Replace inspection panel Figure 38 High L...

Страница 36: ...is for Propane Table K shows the desired ranges for CO2 and limits for CO ppm Follow the instructions from theAdjusting Valve Manifold Pressure section to make adjustments Desired CO2 and max CO ppm a...

Страница 37: ...are vented properly and that combustion and makeup air openings are adequate and clear of obstruction 9 Verify that the fuel type of the unit matches the supply gas 10 Locate and turn the manual gas v...

Страница 38: ...mmable and corrosive vapors and liquids 4 Visually inspect the intake air filter for damage or obstruction If the filter is visually good test the filter If the intake suction reading when operating a...

Страница 39: ...re should be exercised when lighting propane heaters AWARNING Should overheating occur or the gas supply fails to shutoff turn off the manual gas control to the heater AAVERTISSEMENT En cas de surchau...

Страница 40: ...F 10 C can seriously damage the heater and is not covered by the warranty For cold climate areas please follow the winterizing procedures listed below Winterizing the Pool and Spa Heater Heaters inst...

Страница 41: ...stream of fan intake Check intake air filter suction pressure replace filter if dirty Insects or debris clogging burner intake ports Clean burners with a gentle application of compressed air do not us...

Страница 42: ...42 Control Logic Flow Chart Pool Spa Modes APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 43: ...43 10 ILLUSTRATED PARTS LIST APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 44: ...44 6 H 7 H 2 H 7 H 5 H 4 H 3 H 13 H 5 B 6 B 4 G 2 G 2 G 1 G 3 G 7 B 7 B 5 G 5 G 4 C APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 45: ...eturn parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid 5 F Combustion Air Flange not shown 015527F 2 5 PER 1 000 FEET ABOVE KIT...

Страница 46: ...et Window Combustion Chamber Touch up Paint Cool Dark Gray Not Shown RTV Sealant 2 8 oz Not Shown Clear Silicone Sealant 10 oz Plastic Handle PILOT lgnitor Direct Spark lgnitor Gasket Hi Tension Wire...

Страница 47: ...the wall vented gas appliances as follows a For all sidewall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purpose...

Страница 48: ...104 F Pool Max Temp 104 F Pool Fan Mode Eco Turbo Turbo Spa Fan Mode Eco Turbo Comfort Turbo Flue Monitor PVC CPVC PP OFF PVC Max Fan RPM 7500 RPM Pump Operation Disabled 1 Speed 2 Speed 4 Speed Vari...

Страница 49: ...omponent parts LABOR AND SHIPPING COSTS This Limited Warranty covers the reasonable cost of labor for repairs or replacements covered by this Limited Warranty provided that said repairs or replacement...

Страница 50: ...ncies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective Heater or component part and to verify warranty coverage at its fac...

Страница 51: ...51 NOTES APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 52: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 www raypak com ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Отзывы: