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12

Support of Vent Stack

The weight of the vent stack or chimney must not rest on 

the heater vent connection. Support must be provided 

in compliance with applicable codes. The vent should 

also be installed to maintain proper clearances from 

combustible materials. Use insulated vent pipe spacers 

where the vent passes through combustible roofs and 

walls.

Vent Terminal Location

NOTE:

 During winter months check the vent cap and 

make sure no blockage occurs from build-up of snow 

or ice.

1. 

Condensate can freeze on the vent cap. Frozen 

condensate on the vent cap can result in a blocked 

flue condition.

2. 

Give special attention to the location of the vent 

termination to avoid possibility of property damage 

or personal injury.

3. 

Gases may form a white vapor plume in winter. The 

plume could obstruct a window view if the termination 

is installed near windows.

4.  Prevailing winds, in combination with below-freezing 

temperatures, can cause freezing of condensate and 

water/ice build-up on buildings, plants or roofs.

5. 

The bottom of the vent terminal and the air intake 

shall  be  located  at  least  12  in.  (305  mm)  above 

grade, including normal snow line.

6.  Un-insulated single-wall metal vent pipe shall not be 

used outdoors in cold climates for venting gas-fired 

equipment.

7.  Through-the-wall  vents  for  Category  II  and  IV 

appliances  and  non-categorized  condensing 

appliances shall not terminate over public walkways 

or over an area where condensate or vapor could 

create a nuisance or hazard or could be detrimental 

to the operation of regulators, relief valves, or other 

equipment.  Where  local  experience  indicates  that 

condensate is a problem with Category I and III 

Combustion Air Supply

Exhaust 

Configuration

Heater Venting 

Category

Certified Vent Materials 

(Must be UL 1738 or ULC S636)

Combustion Air

Inlet Materials

From Inside Building

Vertical Venting

IV

Metallic Vent

(such as AL29-4C), Duravent 

PolyPro, ASTM D1785 Sch 40 

PVC, ASTM F441 Sch 40 CPVC 

Horizontal

Through-the-Wall 

Venting

IV

From Outside Building

(Direct Vent or

Ducted Combustion Air)

Vertical Venting with 

Ducted Combustion 

Air

IV

Galvanized Steel

PVC

ABS

CPVC

Vertical Direct Vent

IV

Horizontal Direct Vent

IV

Table H.  Venting Category Requirements

appliances, this provision shall also apply.

8.  Locate and guard vent termination to prevent 

accidental contact by people or pets.

9. 

DO NOT terminate vent in window well, stairwell, 

alcove, courtyard or other recessed area.

10. Terminate a minimum of 1 ft (0.3 m) above any door, 

window, or gravity air intake. Condensate can freeze, 

causing ice formations.

11. 

Locate or guard vent to prevent condensate from 

damaging  exterior  finishes.  Use  a  rust-resistant 

sheet metal backing plate against brick or masonry 

surfaces.

12. 

DO NOT extend exposed vent pipe outside of 

building beyond the minimum distance required for 

the vent termination. Condensate could freeze and 

block the vent pipe.

U.S. Installations

Refer to the latest edition of the National Fuel Gas Code.

Vent termination requirements are as follows:
1.  Vent must terminate at least 4 ft (1.2 m) below, 4 ft 

(1.2 m) horizontally from or 1 ft (0.3 m) above any 

door, window or gravity air inlet to the building.

2.  The vent must not be less than 7 ft (2.1 m) above 

grade when located adjacent to public walkways.

3.  Terminate vent at least 3 ft (0.9 m) above any forced 

air inlet located within 10 ft (3.0 m).

4.  Vent must terminate at least 4 ft (1.2 m) horizontally, 

and in no case above or below unless 4 ft (1.2 m) 

horizontal distance is maintained, from electric 

meters, gas meters, regulators, and relief equipment.

5.  Terminate  vent  at  least  6  ft  (1.8  m)  away  from 

adjacent walls.

6.  DO NOT terminate vent closer than 5 ft (1.5 m) below 

roof overhang.

7.  The vent terminal requires a 12 in. (305 mm) vent 

terminal clearance from the wall.

APPROVED 

UNCONTROLLED DOCUMENT IF PRINTED 

 

Содержание Raypak X94 SR-410

Страница 1: ...pplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier AWARNING If the information in these instructions are not followe...

Страница 2: ...ion added to text tables and figures Table D added on page 9 Figure 10 added on page 17 Figure 25 and 27 corrected on page 26 Tables I J K L and M have been updated Multiple figure names updated Warra...

Страница 3: ...f Valve Piping 21 Electrical Wiring 22 Transformer Wiring 22 Plumbing Water Connections 23 Loose Plumbing Parts Setup 23 Recommended Plumbing Setups 24 5 WIRING DIAGRAM 26 6 CONTROLS 27 General Contro...

Страница 4: ...k pressure vessel by installing replacement heat exchangers tube bundle headers or any ASME parts not manufactured and or approved by Raypak will instantly void the ASME and or CSA ratings of the vess...

Страница 5: ...r and associated equipment Maintain your water chemistry according to Table A If the mineral content and dissolved solids in the water become too high scale forms inside the heat exchanger tubes reduc...

Страница 6: ...See Figure 2 for location of serial number When ordering under warranty conditions you must also specify date of installation 2 NPT ADAPTER O RING 2 SLIP TAILPIECE UNION LOCKRING BONDING LUG W MTG SC...

Страница 7: ...323 5 5 141 F10322 ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS MBTUH Input kWh Inches mm GPM LPM Approx Shipping Weight Lbs Kg Flue Diameter B Air Inlet C Minimum Flow Maximum Flow 399 0 116 4 102 4...

Страница 8: ...this type of heating equipmentandrelatedsystemcomponents Installation and service personnel may be required by some states to be licensed If your state is such be sure your contractor bears the appro...

Страница 9: ...let into any building The vent discharge of the heater shall be at least 3 0 91 m above any forced air inlet or intake ducts located within 10 3 05 m horizontally For installations in Canada pool heat...

Страница 10: ...horizontally 6 183 cm L Clearance above paved sidewalk or paved driveway located on public property Slip hazard due to frozen condensate Slip hazard due to frozen condensate 4 M Clearance under veran...

Страница 11: ...area per 10 000 BTUH 222 mm per kW of total input rating of all equipment in the room when the opening is communicating with the outdoors through horizontal duct s b In Canada there shall be permanent...

Страница 12: ...Materials From Inside Building Vertical Venting IV Metallic Vent such as AL29 4C Duravent PolyPro ASTM D1785 Sch 40 PVC ASTM F441 Sch 40 CPVC Horizontal Through the Wall Venting IV From Outside Build...

Страница 13: ...ted to the drain system and contains limestone calcium carbonate chips to raise the pH level of the condensate The kit may be added to avoid long term damage to the drainage system and to meet local c...

Страница 14: ...e vent terminal should be vertical and should terminate outside the building at least 3 0 91 m above the highest point where it passes through the roof and 2 0 61 m above the highest point of the roof...

Страница 15: ...must be supplied to the equipment room in accordance with the NFGC U S or B149 Canada The total length of a 4 horizontal through the wall flue system must not exceed 65 equivalent ft 19 8 m in length...

Страница 16: ...be taken during assembly that all joints are sealed properly and are airtight The vent must be installed to prevent the potential accumulation of condensate in the vent pipes It is recommended that th...

Страница 17: ...ce with the above instructions for vent materials Vent material must be listed by a nationally recognized test agency The connection from the appliance flue to the stack must be as direct as possible...

Страница 18: ...dense as they discharge Improper location can result in damage to adjacent structures or building finish For maximum efficiency and safety the precautions on page 20 must be observed 1 Periodically ch...

Страница 19: ...212 km h EXPOSURE C Gas Heater Model No 410 34 1 86 6 cm 20 2 51 3 cm 35 5 90 2 cm 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 6 15 2 cm 6 15 2 cm 6 15 2 cm 6 15 2 cm F1032...

Страница 20: ...r load and no load conditions must be provided for natural gas A minimum of 12 WC 3 kPa and a maximum of 14 WC 3 5 kPa are required for propane gas under load and no load conditions with no more than...

Страница 21: ...below 50 F 10 C It also serves to eliminate needless pressure drop through the heater and accompanying reduction in the flow rate to the spa jets etc FROM HEATER AUXILIARY BYPASS VALVE DO NOT USE GAT...

Страница 22: ...hot leg of the power supply Connect the pair of white wires to the Ret or neutral leg of the power supply Attach the wire nut to the red wire There should be no connection to the red wire SUPPLY SIDE...

Страница 23: ...ed to alternate configurations as shown below Loose Plumbing Parts Setup The loose parts bag contains the pieces needed to connect your plumbing to the heater see page 6 for list Two options are recom...

Страница 24: ...must not have any valves or restriction that could prevent flow when the pump is operating CAUTION An additional source of heated water e g a solar system must be connected to the main line ahead of t...

Страница 25: ...F10337 SYSTEM FLOW MUST EXCEED 120 OF COMBINED HEATER FLOW BYPASS VALVE MAXIMUM DISTANCE 4 SYSTEM PIPE DIAMETERS NOT TO EXCEED 12 305 mm F10339 Figure 25 Multiple Pool or Spa Heaters Installation Figu...

Страница 26: ...26 5 WIRING DIAGRAM APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 27: ...STION AIR ACCESS PANEL VENT PRESSURE SWITCH Figure 28 Location of Controls 6 CONTROLS General Control Locations NOTE do not stand on the top of the unit or put weight on it APPROVED UNCONTROLLED DOCUM...

Страница 28: ...e heater setpoint and current operating condition A manual power switch provided turns the control power ON or OFF Mode Selection The MODE button is used to select POOL SPA MANUAL OVERRIDE or RUN SCHE...

Страница 29: ...ccessed by either removing the top of the heater or by removing the door panel where the control is mounted the wiring includes a service loop to allow the panel to be removed providing access to the...

Страница 30: ...p output Pin 2 will provide a signal to directly control the speed of a pulse width modulation PWM pump motor Spa Heat Speed Selection available only with Pump Operation enabled and 2 4 or Variable sp...

Страница 31: ...Address 1 to 16 for the heater when there are multiple pool heaters on an EcoNet network Set Factory Defaults Use the UP and Down buttons to select Yes or No Selecting Yes will return all installer an...

Страница 32: ...emote Error Both Spa and Pool inputs are energized Hi Limit 1 Fault High Limit 1 is open Hi Limit 2 Fault High Limit 2 is open Blocked Vent Vent Field switch 1 is open Vent Temp Limit Vent Temp Limit...

Страница 33: ...mote works by either making or breaking the circuit created by the remote wiring Typically a remote does not supply power to the heater it only provides a switching function to turn the heater On or O...

Страница 34: ...actual setpoint will be controlled by the remote control 4 Press the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wire to one side of the REMO...

Страница 35: ...41 High Limit Removal 1 Shut off main electrical power switch to heater 2 Remove front door 3 Remove defective high limit and replace with a new high limit 4 Replace inspection panel Figure 38 High L...

Страница 36: ...is for Propane Table K shows the desired ranges for CO2 and limits for CO ppm Follow the instructions from theAdjusting Valve Manifold Pressure section to make adjustments Desired CO2 and max CO ppm a...

Страница 37: ...are vented properly and that combustion and makeup air openings are adequate and clear of obstruction 9 Verify that the fuel type of the unit matches the supply gas 10 Locate and turn the manual gas v...

Страница 38: ...mmable and corrosive vapors and liquids 4 Visually inspect the intake air filter for damage or obstruction If the filter is visually good test the filter If the intake suction reading when operating a...

Страница 39: ...re should be exercised when lighting propane heaters AWARNING Should overheating occur or the gas supply fails to shutoff turn off the manual gas control to the heater AAVERTISSEMENT En cas de surchau...

Страница 40: ...F 10 C can seriously damage the heater and is not covered by the warranty For cold climate areas please follow the winterizing procedures listed below Winterizing the Pool and Spa Heater Heaters inst...

Страница 41: ...stream of fan intake Check intake air filter suction pressure replace filter if dirty Insects or debris clogging burner intake ports Clean burners with a gentle application of compressed air do not us...

Страница 42: ...42 Control Logic Flow Chart Pool Spa Modes APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 43: ...43 10 ILLUSTRATED PARTS LIST APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 44: ...44 6 H 7 H 2 H 7 H 5 H 4 H 3 H 13 H 5 B 6 B 4 G 2 G 2 G 1 G 3 G 7 B 7 B 5 G 5 G 4 C APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 45: ...eturn parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid 5 F Combustion Air Flange not shown 015527F 2 5 PER 1 000 FEET ABOVE KIT...

Страница 46: ...et Window Combustion Chamber Touch up Paint Cool Dark Gray Not Shown RTV Sealant 2 8 oz Not Shown Clear Silicone Sealant 10 oz Plastic Handle PILOT lgnitor Direct Spark lgnitor Gasket Hi Tension Wire...

Страница 47: ...the wall vented gas appliances as follows a For all sidewall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purpose...

Страница 48: ...104 F Pool Max Temp 104 F Pool Fan Mode Eco Turbo Turbo Spa Fan Mode Eco Turbo Comfort Turbo Flue Monitor PVC CPVC PP OFF PVC Max Fan RPM 7500 RPM Pump Operation Disabled 1 Speed 2 Speed 4 Speed Vari...

Страница 49: ...omponent parts LABOR AND SHIPPING COSTS This Limited Warranty covers the reasonable cost of labor for repairs or replacements covered by this Limited Warranty provided that said repairs or replacement...

Страница 50: ...ncies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective Heater or component part and to verify warranty coverage at its fac...

Страница 51: ...51 NOTES APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Страница 52: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 www raypak com ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

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