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REITER Respiro R9 profi, Руководство по эксплуатации

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54 

✓

 

Both ends punched out with a round hollow punch so that the crack does not grow 
further 

✓

 

Gluing of the open spot with special glue 

9.6.

 

Replacing the conveyor belt 

If the crack or slit on the conveyor belt can no longer be stopped, the belt must be replaced. 
The following steps are required to replace the belt (two people are recommended for some 
of the working steps): 

1.

 

Removing the pick-up:

 

 

 
1.1 Loosen the central fixing of the pick-up via the lock nuts (1) on the threaded rods 

 

 

 

1) 

Содержание Respiro R9 profi

Страница 1: ...Operating manual Respiro R9 profi Version 2 0 2019 original operating manual...

Страница 2: ...bel 7 3 5 Operating principle 9 3 6 Equipment and road safety regulations 13 3 7 Electronics Sensors 14 3 8 Hydraulic 16 3 9 Conveyor belt 20 4 Mounting and dismounting of Respiro R9 22 4 1 Requiremen...

Страница 3: ...osition rotor damping and rotor suspension 46 7 4 Headland position 46 7 5 Swath roller 46 7 6 Pick up cover 47 9 Maintenance 51 9 1 Maintenance chart 51 9 2 Replacing pick up tines 52 9 3 Replacing r...

Страница 4: ...rking without folding together 66 11 2 Straw operation 66 12 Storage tips 66 12 1 Parking outdoors 67 12 2 Winter storage 67 13 Fault Emergency 67 14 Reiter Innovative Technology costumer service 67 V...

Страница 5: ...d damage to property as well as injuries which in the worst case could even be fatal The warnings use signal words that have the following meanings Failure to heed this warning will result in death or...

Страница 6: ...te standstill Switch off the engine and remove the key before performing maintenance and repair work The CE mark to be affixed by the manufacturer informs others about the machine s conformity with th...

Страница 7: ...swivel range of the rotor while the machine is in operation Never step into the driving zone of the tractor Never reach into the crush hazard area while the parts there are capable of moving 1 4 2 Po...

Страница 8: ...ollowing safety instructions and the special warnings in the individual chapters must be observed 2 1 Intended use exclusively for the normal use in agricultural work for raking different corps in com...

Страница 9: ...5 3 Product description 3 1 View of the machine View from diagonally above working position centre swath View from diagonally behind working position centre swath...

Страница 10: ...p 3 rotor 4 rotor drive 5 swathroller 6 hydraulic tank 7 oil cooler 8 axial piston pump 9 bevel gear 10 parking support 11 linkage arm 12 attachment frame 13 unit linkage system 14 drawbar 15 transpor...

Страница 11: ...g transport 3 95 m Width during transport 2 96 m Maximum working width 9 m Working height 2 6 m Tractor requirements 150 PS PTO speed 800 Total weight 6400 kg wheels 500 50 22 5 Tire pressure 1 6 Bar...

Страница 12: ...8...

Страница 13: ...swath roller 2 presses the forage against the pick up and guides the flow of material to the rotor 3 The driven rotor conveys the forage evenly on to the conveyor belt 4 The forage can be deposited by...

Страница 14: ...10 Patented 4 wheel chassis Four sliding plates per working unit provide the ideal ground guide for the pick up...

Страница 15: ...11 The upper linkage 1 and the two lifting struts 2 fix the unit to the frame The suspension is provided via the yellow springs 3 Suspension 1 swath roller 2 suspended and adjustable in height...

Страница 16: ...12 Accumulator 1 for rotor suspension parking brake 1 Respiro R9 support foot Tristop brake cylinder 1 1...

Страница 17: ...is maximum speed allowed by law for your safety for the safety of others we never recommend exceeding 25 km h 15mph The rear mounted road safety device consists of the following elements 2 lights 1 re...

Страница 18: ...ISOBUS connection of the tractor CAN Modul Magnetic fields can damage the electronics of the CAN module Electromagnetically actuated values are no longer able to switch Do not mount any magnets near...

Страница 19: ...15 Inductive sensor belt speed Inductive sensor speed Angle sensor Telescopic boom Angle sensor rotor Angle sensor hoist Angle sensor for working width...

Страница 20: ...itres of hydraulic oil Overheating of the hydraulic oil Gaskets on valves and hydraulic elements can be damaged If possible always use the free return flow to keep the oil heating low due to lower pre...

Страница 21: ...mulator 1 Belt module Hydraulic belt module control of the belt direction left 1 and right 2 as well as the belt speed 3 Emergency operation if electromagnetic valves do not work Mechanical emergency...

Страница 22: ...d screw is screwed in The electromagnetic valve can switch to shut off or shut off Valve does not switch Unscrew knurled screw several times and screw in again Unscrewed thumbscrew switches the valve...

Страница 23: ...arriage ejection cylinders can buckle because the unit of work is jammed in the double hook Load Sensing Adjustment A and Pilot Valve Adjustment B 1 6 5 4 3 2 Hydraulic block consisting of the load se...

Страница 24: ...t screw can be adjusted Factory setting the piston of the valve is only lightly touched with the adjusting screw and then fixed with the lock nut For emergency operation the flow can be adjusted from...

Страница 25: ...nth seal for conveyor belt the conveyor belt Transparent plastic guide element 1 Guide rails for conveyor belt view from the side of the conveyor belt Conveyor belt Roller bearing 1 with fine adjustme...

Страница 26: ...draulic flexibles Three load sensing lines Two pressure air lines for braking device 4 2 Coupling of the machine Important always mount or dismantle the machine in the same condition of folding on the...

Страница 27: ...rised 2 Connect double acting connection 1 to control unit 1 Pay attention to the correct connection of pressure and return side 3 Connect double acting connection 2 to control unit 2 Pay attention to...

Страница 28: ...lead to damage The cable must not be strained during the lifting and lowering of the front linkage or during steering operations 4 3 Placing of the machine Place the machine only on level and horizont...

Страница 29: ...e machine If necessary refer all persons from the swivel range The folding of the machine only at standstill on a flat surface Tractor tractor and Respiro R9 profi in a stretched position Align the tr...

Страница 30: ...hat there are no persons in the swivelling range of the machine If necessary refer all persons from the swivel range 1 Make sure both rotors are in the lowest position 2 Bring working units into headl...

Страница 31: ...bove firmly until the symbol below appears on the screen of the control terminal the two working units have been locked into the hook while lowering and the wheels have been swivelled in Wait two more...

Страница 32: ...ible load on the coupling system and the maximum permissible axle loads must be observed The front axle load should always be 20 of the tare weight of the tractor If this is not achieved attach approp...

Страница 33: ...29 5 Operation of the machine 5 1 Control terminal 5 2 Start screen The function keys F1 F2 F3 F4 operate the displayed functions in the bottommost screen bar for all menus...

Страница 34: ...5 2 1 Work menu F1 Press the F1 key to enter the Work menu 5 2 2 Set menu F2 Pressing the F2 key will enter the SET menu 5 2 3 Test menu F3 Press F3 to enter the TEST menu For customer service purpos...

Страница 35: ...the INFO menu 5 3 WORK Menu 5 3 1 Automatic speed control This feature is currently not active Will be activated with the software update for 2020 F1 Pressing the F1 key activates the automatic speed...

Страница 36: ...tomatic belt deactivation on headlands Field is highlighted in black Benefits a Crop cannot fall off the belt in the headlands clean work b Crop material on the conveyor belt can be carried on c Impro...

Страница 37: ...ndications left right always refer to the operating terminal and in the direction of travel of the machine When the PTO shaft is switched on the following fields are displayed Speed of pick up left sc...

Страница 38: ...m 5 4 SET Menu By pressing the F2 key you enter the set menu F1 After pressing the F1 key the basic settings of the current page can be edited F2 Press F2 to go to the next page of the basic settings...

Страница 39: ...keyboard illumination Adjustment of the beep volume 5 4 2 SET menu basic settings page 2 This feature will be activated with the software update for 2020 Parameters for the automatic speed control Adj...

Страница 40: ...Keyboard Functions in the WORD menu All keyboard functions in the WORK menu at a glance 5 5 1 Keyboard functions Conveyor belts Setting the angle from which the left conveyor belt is switched off when...

Страница 41: ...ction of both conveyor belts is switched to the right in the driving direction Holding down this button for about 2 seconds the beep sounds the direction of both conveyor belts is switched to the midd...

Страница 42: ...to the previously stored value Function Save the desired swath width Holding down this button will move both work units apart until the button is released Holding down this button will move both units...

Страница 43: ...to the ground 2nd function If during operation the machine was brought to a standstill with the STOP key and consequently all valves are closed the valves are released again when the key is pressed f...

Страница 44: ...mptly Holding down this button will automatically bring both units of work into transport position Keep the button pressed until the program has been completed and lock the working units in transport...

Страница 45: ...41 5 6 Key assignment manual operation...

Страница 46: ...7 Increase and decrease the distance between the working units 8 Lift the Rotor and lower it again 9 Check floating position of rotor and telescopic frame Checks before use If the oil level drops too...

Страница 47: ...ow the machine is ready for use Caution Should the locking block on the wheel carrier be leaking the boom will sag the suspension of the work unit will deteriorate and ground hugging will suffer Swap...

Страница 48: ...or tightness after the first 50 hours operation 7 Recommended settings for operation 7 1 Suspension The suspension of the Respiro R9 is provided by the yellow springs For best suspension set them as f...

Страница 49: ...osition Cylinder extended stop cycle of folding machine together as soon as the upper link arms are extended Mount insert plates start cycle of unfold the machine until the upper links are retracted a...

Страница 50: ...position Put the two hydraulic control units on pressure This will raise the two units At the headland the conveyor belt is to be brought to a standstill because otherwise the crop is scattered at the...

Страница 51: ...the pick up assure clearance right between the last scraper and the side cover at both ends This clearance should be as small as possible without jamming the pick up tines No forage is drawn in and th...

Страница 52: ...insert plate or washers at the two rear screws Adjusting the slide stop always close the screw carefully Reinforcement plate Pick up cover inside protects the screws and the side cover in case the pi...

Страница 53: ...no persons in the swivelling range of the machine If necessary refer all persons from the swivel range The machine is equipped with a steering device to enable The machine can follow the tractor trac...

Страница 54: ...livery to the left Divide or bring the working units together as wide or close you want to get the desired swath size 6 or 7 Then choose belt direction to the left 1 Central and side delivery to the r...

Страница 55: ...porting leg x Other maintenance services To check running alignment of belts tension of the belts x x oil level in the hydraulic tank x x braking system x x fastening elements x x tightening torque of...

Страница 56: ...g has broken off 1 The scraper is coming loose at the top of the affected point 2 Scrapers can be bent downwards to allow access to the tine disc 1 Loosen M8 screw 1 on the clamping ring 2 2 Remove th...

Страница 57: ...nt as soon as a war disc is worn down This will avoid damage to the basic disc Damage to the basic disc Not only is the wear disc to be replaced but also the basic disc High follow up costs Check the...

Страница 58: ...placing the conveyor belt If the crack or slit on the conveyor belt can no longer be stopped the belt must be replaced The following steps are required to replace the belt two people are recommended f...

Страница 59: ...n the left and right gusset plate 1 only at the screws 2x2 to the main frame 2 Note Under no circumstances loosen the screw connection of the gusset plate to the frame structure struts 3 1 4 Push trac...

Страница 60: ...yrinth bar 1 on the front of the conveyor belt including transition strip 2 to the pick up 2 3 Flange bearing on right at front 1 and rear 2 Loosen screws Release fine adjustment at front and rear Loo...

Страница 61: ...w one Ensure that no damage is caused while putting on the belt 5 Retighten belt tension 1 on both sides and align 6 Conveyor belt is non tensioned but taut state apply a 1000mm mark on the belt Then...

Страница 62: ...n the flanged bearing 8 Re mount non contact labyrinth bar and plastic trim 9 7 Readjust adjust cleaning striped for conveyor belt roller 1 Loosen flanged bearing screws 1 2 Readjust scraper 2 roller...

Страница 63: ...as well as the return filter Use only filtered oil 9 10 Cleaning of machine parts When cleaning the machine make sure that no damage is caused to the seals on the bearings and electric connectors The...

Страница 64: ...ts are to be greased lubricated every 50 hours To lubricate the vertical and horizontal axes relieve the attachment by lifting or placing it on the tank Give the attachment stick several times during...

Страница 65: ...for bent tines Check pick up for trapped foreign objects Remove foreign objects straighten out tines 10 5 Pick up or rotor are stiff sluggish Jammed drive elements Check if foreign objects are jammed...

Страница 66: ...s 1 Hoist for lifting the working units in the headland sensors R23 and R33 1 1 Raise the working units completely by means of the control unit on the tractor then hold down the cylinder extension but...

Страница 67: ...n after complete calibration after the machine has been brought into the floating position by means of 4 2 Boom in 0 position working position on level surface and four wheel chassis in floating posit...

Страница 68: ...one immediately The most important steps 1 Allow the oil to flow through the drain plug into a vessel Wait until no more oil flows then close the drain plug again 2 Disconnect the suction lines and pr...

Страница 69: ...y step and depending on the level screw the corresponding suction line to the pump In this way there is very little air in the suction hose Check suction lines for leaks 10 Filling level slightly high...

Страница 70: ...sconnect the connections and remove the PTO shaft Use wheel chocks on steep terrain Lower the lower links and extend them 11 2 Straw operation The units should fly in straw operation This means that t...

Страница 71: ...uired Check tire pressure Touch up possible defects to the paint Best stored under a roof In case of cold do not activate the machine at full throttle Store control terminal in a dry location 13 Fault...

Страница 72: ...king speed are made especially by sharp braking c the first two rounds are swathed in the middle of the field This is especially valid in the field corners d for operation in side delivery in the corn...

Страница 73: ...ts are to be led just above the ground so that an optimal compromise between the quality of the harvest and the cleanliness of the harvested crop is achieved 10 The headland should be cleared at least...

Страница 74: ...st swathed from the plant s head This achieves an optimal crop flow and also high possible working speeds 16 Crop mowed with conditioner is easier to rake If mowing without a conditioner and subsequen...

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