Regulus KPC1-BP Скачать руководство пользователя страница 24

 

24

10.3 Air 

bleeding

• with the 

fi

lling pump running, close the bleed valve and increase the pressure up to about 5 bar

• close the feed valve and turn off the 

fi

lling pump, open the regulation screw on the 

fl

owmeter (groove 

horizontally), do not disconnect the 

fi

lling-pump hoses!

• set the circulation pump(s) to the highest speed and repeat switching on and off to air-bleed the system (an 

air-free pump works almost noiselessly)

• watch the system pressure and when it starts falling, increase it by turning on the 

fi

lling pump and opening the 

feed valve to 5 bar

• repeat air bleeding so long until the 

fl

oat in the 

fl

owmeter‘s regulation valve takes a steady position during 

pump operation and bubbles stop appearing in the 

fl

owmeter. After that, let the circulation pump run for at least 

5 minutes.

• in case an automatic air vent/s is/are used anywhere in the solar system, close this valve after air bleeding.

10.4 Leak 

test

• examine the whole system at 5 bar pressure (all connections, solar collectors, valves etc.), no visible leaks are 

allowed. Leave the system under pressure for at least 2 hours, then examine the system repeatedly.

• consider the test result successful if no leaks appear and/or no noticeable pressure drop appears in the 

system

• set the working pressure by point 

8.2 Calculation of a system working pressure

• set the pump to a suitable speed and set the 

fl

ow by the 

fl

owmeter and data in Tab. 1 on page 18

• disconnect the hoses of the 

fi

lling device and screw caps on the feed and bleed valves

• 

open entirely

 the ball valve 

above the pump

• after several days of operation, air-bleed the system again

Do not 

fl

ush the system with water. 

Since it is impossible to empty it completely, a risk of frost damage appears.

11 Commissioning

• adjust the solar regulator according to the respective instruction manual
• remove collector covers
• place a suf

fi

ciently sized vessel (to hold the entire solar 

fl

uid volume) under the outlet of the safety valve

• check if the circulation pump switches when the preset temperature difference between solar collectors and 

secondary circuit is reached

12  Operation, Checks and Maintenance

The solar system offers unmanned and almost maintenance-free operation. Despite that, it is important to check 
the right functioning of the system within the 

fi

rst days of operation. First of all the temperature, system pressure 

and pump operation shall be checked. Once a year, preferably during a sunny day, it is necessary to check 
the working order and tight 

fi

xing of the collectors, verify the system tightness and pressure (incl. pressure in 

the expansion vessel) and the pump operation. At least once in every 2 years the heat carrying 

fl

uid shall be 

checked for its antifrost properties. The system shall be always replenished with the same 

fl

uid as the original 

fi

lling was.

The system must not be replenished with water.

Содержание KPC1-BP

Страница 1: ...Installation and Operation Manual for a Solar System with KPC1 BP Collectors EN v 1 3...

Страница 2: ...w 13 4 2 Flat roof support mounting 14 5 Hydraulic Connection 18 5 1 Collector connecting 18 5 2 Collector interconnecting 18 6 Temperature Probe Positioning 19 7 Pump Station 20 8 Expansion Vessel Si...

Страница 3: ...BP Installation The installation must be done by a skilled worker or a specialized company During installation and before commissioning it is necessary to cover collectors in order to avoid overheatin...

Страница 4: ...2 2 Connection dimensions 4 22mm Cu Absorber nickel plated copper tube grid type Absorber surface black chrome Insulation thickness mm 40 Max working pressure bar 6 Fluid volume l 2 Weight kg 37 Glass...

Страница 5: ...cting kits are necessary to create a hydraulically connected collector array fixed to 2 mounting rails The kits contain interconnecting fittings with insulation two mounting rails fastening material f...

Страница 6: ...de 1 7720 2 7712 3 7714 4 7716 5 7718 04 H profile base rail aluminum 2 pieces 1 08m 2 14m 3 205m 4 28m 5 35m 6949 05 M8 nut for the base rail 4pcs 8pcs 12pcs 16pcs 20pcs 6925 08 M8x18 stainless steel...

Страница 7: ...t the installed anchors do not hinder proper seating of tiles 4 0 3 0 1 0 3 0 3 0 auxiliary board battens counter batten rafter waterproofing membrane underlay Pic 2 Underlay to match thick battens Pi...

Страница 8: ...e collector distance a 2 2 2 Installation with roof anchors and rafters For tiled roofs rafter anchors can be used The anchor with a board is made of aluminum and enables horizontal shift of the ancho...

Страница 9: ...here the roof is supported with a strong roofing element a beam or another support and fix it with stainless steel bolts Cover the anchors with sheet metal to prevent water leakage or use another suit...

Страница 10: ...etal sheets The bolt shall be screwed into a rafter or another massive wooden roof element using spanner No 8 Pre drilling 6mm diam holes is recommended Holes should be always drilled in the crest of...

Страница 11: ...the collector and of the base rail depends on the design and size of the retaining brackets The collector bottom edge is by 75 mm lower The distance between the collector edge and the end of the bott...

Страница 12: ...is in chapter 5 Hydraulic Connection see page 18 continue mounting further collectors in the same way 3 Connection Pipe Passage through a Roof For passing the connection pipes through a roof e g venti...

Страница 13: ...720 2 7712 3 7714 4 7716 5 7718 04 Aluminum base rail 2 pieces 1 08m 2 14m 3 205m 4 28m 5 35m 6949 05 M8 nut for the base rail 4pcs 8pcs 12pcs 16pcs 20pcs 6925 08 M8x18 stainless steel bolt allen head...

Страница 14: ...ails 1720mm The diagonals between the base rails must be of the same length D1 D2 03 C Triangular support 04 Aluminum rail the triangular supports come screwed together with two bolts Fix the loose su...

Страница 15: ...stall also the wind brace between the supports tighten only one support The wind brace will set the right distance between the supports fix the wind brace to a triangular support and to the rail see p...

Страница 16: ...an be heard during tightening This means that the bolt position is already fixed towards the rail After this click tighten the bolt completely go on assembling the remaining triangular supports so tha...

Страница 17: ...issible roof load shall be exceeded consulting a static expert in advance is recommended A damaged roof must be re insulated by a specialist Place the collectors on the support structures and fix to t...

Страница 18: ...ed fittings only after a successful leak test 5 2 Collector interconnecting Pic 25 The best method of collector interconnecting Pic 24 The picture shows how to connect the upper threaded fittings Use...

Страница 19: ...FLEX type so that thermal dissipation from the pipes does not deteriorate a total efficiency of the solar system The thermal insulation must be resistant to temperatures up to 160 C for outdoor piping...

Страница 20: ...omponents circulation pump thermometer for return line or also feed line if two pipe station is used return line with a ball valve and a check valve integrated flowmeter safety valve pressure gauge an...

Страница 21: ...r field m Adjust the overpressure by discharging solar liquid after the pressure test is done 8 3 Calculation of an expansion vessel preset pressure Before filling the system adjust the initial overpr...

Страница 22: ...ir vent with a local pipe widening that calms down the stream and helps in good separating bubbles from the fluid see pic 30 For an efficient removal of bubbles from the system it is advisable to fit...

Страница 23: ...egrated ball valve in the flowmeter the groove in the flowmeter s adjusting screw must be horizontal Open the check valve above the pump by turning the ball valve by 45 intermediate position between o...

Страница 24: ...the pump to a suitable speed and set the flow by the flowmeter and data in Tab 1 on page 18 disconnect the hoses of the filling device and screw caps on the feed and bleed valves open entirely the bal...

Страница 25: ...25...

Страница 26: ...tself are maintained 4 The warranty does not cover defects caused by external conditions or improper operation conditions defects caused by usual wear and tear further when the product is not used in...

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