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19 

Maximum of 5 collectors may be connected with threaded 

fi

ttings in a row. The next collector shall be connected 

via a compensator. Further max. 3 collectors may follow, connected with threaded 

fi

ttings. It is advisable to 

keep the connection piping from collectors as short as possible. The recommended pipe diameters and 

fl

ow 

rates through collectors in different connection schemes are shown in Tab. 1.

All solar components must be carefully and safely sealed and must be made of material resistant to glycol and 
temperatures up to 160 °C.

For connection piping we recommend using KOMBIFLEX stainless-steel 

fl

exible pipes, or copper pipes 

connected by soldering. 

In no event plastic tubes can be used for inlet/outlet piping as they do not meet 

the requirements for solar systems.

Pipes for collectors can be lead through disused chimneys, ventilation shafts or grooves in a wall. In order to 
prevent high thermal losses through convection, open shafts shall be properly sealed. Also thermal dilatation 
shall be remembered and pipes 

fi

tted with compensators or other compensation elements. Piping shall be 

connected to the house earthing.

Pipes of the solar system must be 

fi

tted with thermal insulation e.g. of AEROFLEX type, so that thermal 

dissipation from the pipes does not deteriorate a total ef

fi

ciency of the solar system. The thermal insulation 

must be resistant to temperatures up to 160 °C, for outdoor piping also a UV protection is essential as well as 
non-deliquescence of the material. For indoor piping, the thermal insulation should be at least 13 mm thick, for 
outdoor piping at least 19 mm.

Temperature Probe Positioning

• place the thermal probe into the pocket of the T- or X-piece at the outlet from the last collector, see pic. 27
• use a twisted wire 2x1 mm

2

, non-shielded, separated from power cables.

Its maximum length is 100 m. Minimize the number of electrical boxes a terminal blocks
connection length: up to 25 m cross section: 0.25 mm

2

connection length: up to 50 m cross section: 0.5 mm

2

connection length: up to 100 m cross section: 1.0 mm

2

• the thermal and mechanical resistance of the wire used must correspond to the environs the wire passes 
  through

Pic. 27: Position of a temperature probe

Tab. 1: Recommended pipe diameters

 Number of collectors Connection scheme

Flow rate

Connecting pipes

Max. pipe length

1 x 1 

2 l/min 

Cu 18 x 1 

Max. 30 m of the inlet

and outlet piping

together

1 x 5 in series 

10 l/min 

Cu 18 x 1 

2 x 3 in parallel 

12 l/min 

Cu 18 x 1 

2 x 4 in parallel 

16 l/min 

Cu 22 x 1 

3 x 3 in parallel 

18 l/min 

Cu 22 x 1 

10 

5 x 2 in parallel 

20 l/min 

Cu 28 x 1.5 

12 

4 x 3 in parallel 

24 l/min 

Cu 28 x 1.5 

Содержание KPC1-BP

Страница 1: ...Installation and Operation Manual for a Solar System with KPC1 BP Collectors EN v 1 3...

Страница 2: ...w 13 4 2 Flat roof support mounting 14 5 Hydraulic Connection 18 5 1 Collector connecting 18 5 2 Collector interconnecting 18 6 Temperature Probe Positioning 19 7 Pump Station 20 8 Expansion Vessel Si...

Страница 3: ...BP Installation The installation must be done by a skilled worker or a specialized company During installation and before commissioning it is necessary to cover collectors in order to avoid overheatin...

Страница 4: ...2 2 Connection dimensions 4 22mm Cu Absorber nickel plated copper tube grid type Absorber surface black chrome Insulation thickness mm 40 Max working pressure bar 6 Fluid volume l 2 Weight kg 37 Glass...

Страница 5: ...cting kits are necessary to create a hydraulically connected collector array fixed to 2 mounting rails The kits contain interconnecting fittings with insulation two mounting rails fastening material f...

Страница 6: ...de 1 7720 2 7712 3 7714 4 7716 5 7718 04 H profile base rail aluminum 2 pieces 1 08m 2 14m 3 205m 4 28m 5 35m 6949 05 M8 nut for the base rail 4pcs 8pcs 12pcs 16pcs 20pcs 6925 08 M8x18 stainless steel...

Страница 7: ...t the installed anchors do not hinder proper seating of tiles 4 0 3 0 1 0 3 0 3 0 auxiliary board battens counter batten rafter waterproofing membrane underlay Pic 2 Underlay to match thick battens Pi...

Страница 8: ...e collector distance a 2 2 2 Installation with roof anchors and rafters For tiled roofs rafter anchors can be used The anchor with a board is made of aluminum and enables horizontal shift of the ancho...

Страница 9: ...here the roof is supported with a strong roofing element a beam or another support and fix it with stainless steel bolts Cover the anchors with sheet metal to prevent water leakage or use another suit...

Страница 10: ...etal sheets The bolt shall be screwed into a rafter or another massive wooden roof element using spanner No 8 Pre drilling 6mm diam holes is recommended Holes should be always drilled in the crest of...

Страница 11: ...the collector and of the base rail depends on the design and size of the retaining brackets The collector bottom edge is by 75 mm lower The distance between the collector edge and the end of the bott...

Страница 12: ...is in chapter 5 Hydraulic Connection see page 18 continue mounting further collectors in the same way 3 Connection Pipe Passage through a Roof For passing the connection pipes through a roof e g venti...

Страница 13: ...720 2 7712 3 7714 4 7716 5 7718 04 Aluminum base rail 2 pieces 1 08m 2 14m 3 205m 4 28m 5 35m 6949 05 M8 nut for the base rail 4pcs 8pcs 12pcs 16pcs 20pcs 6925 08 M8x18 stainless steel bolt allen head...

Страница 14: ...ails 1720mm The diagonals between the base rails must be of the same length D1 D2 03 C Triangular support 04 Aluminum rail the triangular supports come screwed together with two bolts Fix the loose su...

Страница 15: ...stall also the wind brace between the supports tighten only one support The wind brace will set the right distance between the supports fix the wind brace to a triangular support and to the rail see p...

Страница 16: ...an be heard during tightening This means that the bolt position is already fixed towards the rail After this click tighten the bolt completely go on assembling the remaining triangular supports so tha...

Страница 17: ...issible roof load shall be exceeded consulting a static expert in advance is recommended A damaged roof must be re insulated by a specialist Place the collectors on the support structures and fix to t...

Страница 18: ...ed fittings only after a successful leak test 5 2 Collector interconnecting Pic 25 The best method of collector interconnecting Pic 24 The picture shows how to connect the upper threaded fittings Use...

Страница 19: ...FLEX type so that thermal dissipation from the pipes does not deteriorate a total efficiency of the solar system The thermal insulation must be resistant to temperatures up to 160 C for outdoor piping...

Страница 20: ...omponents circulation pump thermometer for return line or also feed line if two pipe station is used return line with a ball valve and a check valve integrated flowmeter safety valve pressure gauge an...

Страница 21: ...r field m Adjust the overpressure by discharging solar liquid after the pressure test is done 8 3 Calculation of an expansion vessel preset pressure Before filling the system adjust the initial overpr...

Страница 22: ...ir vent with a local pipe widening that calms down the stream and helps in good separating bubbles from the fluid see pic 30 For an efficient removal of bubbles from the system it is advisable to fit...

Страница 23: ...egrated ball valve in the flowmeter the groove in the flowmeter s adjusting screw must be horizontal Open the check valve above the pump by turning the ball valve by 45 intermediate position between o...

Страница 24: ...the pump to a suitable speed and set the flow by the flowmeter and data in Tab 1 on page 18 disconnect the hoses of the filling device and screw caps on the feed and bleed valves open entirely the bal...

Страница 25: ...25...

Страница 26: ...tself are maintained 4 The warranty does not cover defects caused by external conditions or improper operation conditions defects caused by usual wear and tear further when the product is not used in...

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