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User Guide

RealCareer® Welding Solutions – guideWELD® LIVE welding guidance

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Содержание GUIDE WELD LIVE

Страница 1: ...User Guide RealCareer Welding Solutions guideWELD LIVE welding guidance...

Страница 2: ...met Set up 8 Calibration Process 9 Angle Sensor Calibration continued 11 Welding Icons Guides 12 Main Menu Setup 13 Speed Sensor setup 14 Bind 14 Test Channels 15 Diagnostics setup 16 Turn Logging On...

Страница 3: ...th 18 default Welding Procedure Specifications WPS s in Helmet 2 Angle Sensor connected to Helmet 3 Stick Calibration Fixture 4 Speed Shield with Brackets 5 Screw knobs 6 Speed Sensor with base 7 Eigh...

Страница 4: ...Speed Shield Bracket orange arrows to the outside of the base arm blue arrows 3 Line up the 2 screw knobs to the outside of the Speed Shield Bracket to the base arm red arrows 4 Screw until tight Thes...

Страница 5: ...tus The following is the life expectancy for each battery pack before recharging Helmet battery life expectancy 6 5 hours per continuous use Speed Board battery life expectancy 8 hours per continuous...

Страница 6: ...tteries 5 Alignment button 6 Arc off speed Indicators 7 Alignment lasers front of Speed Sensor Helmet and Display guideWELD LIVE periphery guidance is located inside the auto darkening Helmet using th...

Страница 7: ...V Groove E6010 1 8 90 90 20 6 Base Material type All StickWPS s are tested with STEEL Welding Polarity DC Mode ofWireTransfer AllWPS s for SMAW process Measurement Units AllWPS s are available in Met...

Страница 8: ...with WPS which is the previous WPS used Press the menu select button to confirm 4 Choose Process Press the menu select button to confirm 5 Choose Joint Type Press the menu select button to confirm 6 C...

Страница 9: ...ng the Stick Calibration Fixture for Stick welding only Speed Sensor Alignment Joint Coupon types 1 Tee 2F 2 Lap 2F 3 V Groove 1G Based on chosen joint type align Speed Sensor to welding coupon 4 Pres...

Страница 10: ...palm of the glove covered hand 2 Determine if welding left or right handed use left side calibration fixture for left handed users or right side for right handed users 3 Determine if calibrating for M...

Страница 11: ...the welding gun handle up and hold 8 Press and release the calibration button on the Speed Sensor the calibrating screen will display in the Helmet Wait for first part of the calibration to complete...

Страница 12: ...angle indicators up arrow down arrow size will increase when the weld moves farther away from acceptable welding work angle and decrease as the weld moves toward the acceptable WPS standards Correct w...

Страница 13: ...d Example Precision Level screen if no change is needed simply press the Menu Select Button Setup Speed Sensor Diagnostics Firmware Precision Level Int l Specs Bind Turn Logging On Off Versions Set Pr...

Страница 14: ...e to communicate and send data from Speed Sensor to Helmet All Speed Sensor and Helmets can be re bound to another Helmet and or Speed Sensor Bind Instructions 1 Turn on Helmet and Speed Sensor 2 Go t...

Страница 15: ...ect button 4 View the lower right screen Choose the most optimal channel based on the lower right screen bar graph a longer bar and green color represent the best channels to choose from Identity Iden...

Страница 16: ...cs for display issues Select Helmet and the screens will scroll through the test displaying white on black black on white red and yellow indicators for Travel Angle Work Angle and Speed white to black...

Страница 17: ...lmet SPI Sensor and SDC Helmet Helmet SPI Speed Sensor Sensor Angle Sensor SDC SD Card Update Helmet Update Helmet is used to update the software code Update Helmet Instructions 1 Turn on the Helmet 2...

Страница 18: ...Memory is the text and graphics on each of the Helmet screens Update Flash Memory is used to update the software code Update Flash Memory Instructions 1 Turn on Helmet 2 Insert SD Card into Helmet 3...

Страница 19: ...rea where a user can increase or decrease the precision of the WPS parameters for the guidance system within the Helmet All systems are preset at level 2 See the chart below for exact degrees and spee...

Страница 20: ...s To change the default measurement units from Imperial U S to international specs of Metric follow the steps below Measurement Units Instructions 1 Turn on Helmet and Speed Sensor 2 Go to the Main Me...

Страница 21: ...e Speed Sensor 1 Turn on Speed Sensor will display in the upper right and left screens 2 The Speed Sensor status icon in the lower right screen will be grayed out 3 Once the Speed Sensor is turned on...

Страница 22: ...Angle right top screen and Travel Angle left top screen screens the Angle Sensor must be recalibrated see calibration process NOTE Once Calibration has been completed the calibration will stay for up...

Страница 23: ...and Sensor status icon in the lower right screen will be grayed out 3 Once the Hand Sensor is connected and communicating with the Helmet the status icon will turn green see the right icon below NOTE...

Страница 24: ...lding Remove batteries for long term storage Need More Help Additional Help and Information Visit www realityworks com guideweldlive downloads 1 guideWELD LIVE curriculum 2 Product Support tutorials a...

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