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CHAPTER

3

Manual No. 016-5034-004

13

Chapter 3

Hydraulic System

Installation

WARNING

Hydraulics are under pressure. Care should
always be taken with a system that has been
pressurized.

Before beginning the SmarTrax hydraulic
installation, turn off the machine and relieve
pressure by turning the steering wheel left and
right.

Never work on a hot machine. Always allow it to
cool before performing diagnostics,
maintenance, or routine service.

When disconnecting the purging hydraulic
hoses, be aware that the hydraulic fluid within
the machine’s system may be extremely hot
and under high pressure.

Tampering with hydraulic valves may cause
serious injury or death, and will void the
warranty.

CAUTION

When installing SmarTrax hydraulics or
performing diagnostics, maintenance, or routine
service, ensure precautions are taken to
prevent any foreign material from being
introduced into the machine’s hydraulic system.

Objects or materials that are able to bypass the
machine’s hydraulic filtration system will reduce
performance and possibly damage the
SmarTrax valve.

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Содержание SmarTrax

Страница 1: ...John Deere 7X00 7X10 Series SmarTrax Installation Manual P N 016 5034 004 Rev A 09 15 E18972 Copyright 2012 2015 ...

Страница 2: ...y modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or availability of ...

Страница 3: ... Sense Hoses 19 Mount the SmarTrax Valve 21 Install the Hydraulic Hoses on the SmarTrax Valve 22 Complete the Hydraulic System Installation 23 Hydraulic Diagram 24 Chapter 4 Wheel Angle Sensor Installation 25 Mechanical Front Wheel Drive MFWD Machines 25 Assemble the Wheel Angle Sensor WAS 25 Mount the WAS 26 Two Wheel Drive Machines 31 Chapter 5 Cab Component Installation 39 Install the SmarTrax ...

Страница 4: ...Table of Contents ii John Deere 7X00 7X10 Series SmarTrax Installation Manual Chapter 6 Startup Procedures 51 Verify the SmarTrax System Installation 51 Calibrate the SmarTrax System 52 ...

Страница 5: ...x observe the following safety measures Be alert and aware of surroundings Do not operate SmarTrax or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when SmarTrax is engaged Disable SmarTrax when exiting the operator s seat and machine Do not drive the machine with SmarTrax enabled on any public ...

Страница 6: ...k performed on the hydraulic system must be done in accordance with the machine manufacturer s approved maintenance instructions When installing SmarTrax hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from being introduced into the machine s hydraulic system Objects or materials that are able to ...

Страница 7: ...igned to provide cutting edge hands free steering of the machine via Global Positioning System GPS coordinates This manual applies to the following machines MAKE John Deere MODEL 7X00 and 7X10 Series FIGURE 1 John Deere 7400 Updates Software and manual updates are available on the Raven Applied Technology website http www ravenhelp com ...

Страница 8: ...draulic motors fine metal deposits in the hydraulic hoses etc Ensure the machine s hydraulic valve is using fresh oil and debris is flushed from the hydraulic hoses valves and filters Raven Industries recommends the following best practices when installing the SmarTrax system Use part numbers to identify the parts Do not remove the plastic wrap from a part until it is necessary for installation Do...

Страница 9: ...ting 107 0172 030 1 Bracket MFWD Single Cylinder WAS Frame Mounting 107 0172 041 1 Assembly 250 mm Non Contact Linear Wheel Angle 063 0181 017 1 Cable John Deere 7000 Series Valve Harness 115 4001 093 1 Transducer 0 3000 PSI Pressure 422 0000 086 1 Mount M10 Ball Linear Sensor 103 0001 029 1 Mount M10 Stud Linear Sensor 103 0001 030 1 TABLE 1 John Deere 7X00 7X10 MFWD SmarTrax Installation Kit P N...

Страница 10: ... Bolt 3 8 16 UNC x 1 Hex 311 0054 105 2 Bolt 5 8 11 UNC x 1 1 2 Hex 311 0060 087 2 Bolt M10 x 1 5 x 60 mm Metric Hex 311 0070 025 1 Bolt M10 x 1 5 x 70 mm Metric Hex 311 0070 033 1 Nut 5 16 18 Nylon Insert Lock 312 4000 059 6 Nut 3 8 16 Nylon Insert Lock 312 4000 061 3 Nut 5 8 11 Nylon Insert Lock 312 4000 069 2 TABLE 1 John Deere 7X00 7X10 MFWD SmarTrax Installation Kit P N 117 5034 004 Picture I...

Страница 11: ...13 2300 132 2 Washer 0 325 ID x 0 505 OD x 0 040 Thick 313 2300 005 6 TABLE 2 John Deere 7X00 7X10 2WD SmarTrax Installation Kit P N 117 5034 008 Picture Item Description Part Number Qty Not Pictured Manual John Deere 7X00 and 7X10 Series SmarTrax Installation Manual 016 5034 004 1 Valve SmarTrax Hydraulic 334 0003 088 1 Bracket Universal Mounting 107 0171 578 1 TABLE 1 John Deere 7X00 7X10 MFWD S...

Страница 12: ... 983 1 Bracket 5 8 Bolt 2WD Sensor Centering 107 0171 984 1 Bracket M20 Bolt 2WD Sensor Centering 107 0172 016 1 Bracket 2WD Axle Mounting 107 0172 044 1 Sensory Rotary 416 0001 050 1 Cable John Deere 7000 Series Valve Harness 115 4001 093 1 Transducer 0 3000 PSI Pressure 422 0000 086 1 Coupler WAS 307 0159 419 1 TABLE 2 John Deere 7X00 7X10 2WD SmarTrax Installation Kit P N 117 5034 008 Picture I...

Страница 13: ... 25 mm Metric Hex 311 0070 008 2 Bolt M20 x 2 5 x 90 mm Metric Hex 311 0070 034 2 Nut 8 32 Nylon Insert Lock 312 4000 053 2 Nut 5 16 18 Nylon Insert Lock 312 4000 059 2 Nut 3 8 16 Nylon Insert Lock 312 4000 061 3 Nut 5 8 11 Nylon Insert Lock 312 4000 069 2 Nut M10 x 1 5 Nylon Insert Lock 312 4000 208 2 TABLE 2 John Deere 7X00 7X10 2WD SmarTrax Installation Kit P N 117 5034 008 Picture Item Descrip...

Страница 14: ...ick Flat 313 2300 023 5 Washer 5 8 Flat 313 2300 132 2 TABLE 3 Hydraulic Installation Kit P N 117 0199 036 Picture Item Description Part Number Qty Fitting 4 ORFS M F 90 Swivel Elbow 333 0012 023 1 Fitting 8 ORFS M M F Swivel Run Tee Adapter 333 0012 028 3 Fitting 6 ORFS M F 90 Swivel Elbow 333 0012 065 1 Fitting 8 ORFS M F 90 Swivel Elbow 333 0012 067 2 TABLE 2 John Deere 7X00 7X10 2WD SmarTrax I...

Страница 15: ...tting 6 ORFS M to 10 SAE O Ring M Straight Adapter 333 0012 233 2 Fitting 4 ORFS M M Straight Adapter 333 0012 268 1 Hydraulic Hose 8 ORFS F to 6 ORFS F 90 96 214 1000 759 2 Hydraulic Hose 8 ORFS F to 6 ORFS F 90 28 214 1000 760 1 Hydraulic Hose 6 ORFS F 90 to 6 ORFS F 13 214 1000 761 1 Hydraulic Hose 4 ORFS F to 4 ORFS F 45 64 214 1000 762 2 TABLE 3 Hydraulic Installation Kit P N 117 0199 036 Pic...

Страница 16: ...t is sold separately TABLE 4 Node Mounting Kit P N 117 5030 005 Picture Item Description Part Number Qty Not Pictured Manual SmarTrax and SmartSteer Calibration Operation 016 0171 277 1 Node SmarTrax 063 0173 228 1 Assembly SmarTrax Enable Foot Switch 063 0172 470 1 Cable SmarTrax Node 115 4001 109 1 ...

Страница 17: ... service When disconnecting the purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure Tampering with hydraulic valves may cause serious injury or death and will void the warranty CAUTION When installing SmarTrax hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any...

Страница 18: ...he appearance of the SmarTrax hydraulic valve may vary slightly from the images contained in this manual However the fittings hose connections and cable connections remain the same Fitting Part Number Port Fitting 4 ORFS M to 6 SAE O Ring M Straight Adapter 333 0012 195 LSPV LS STEER Fitting 4 ORFS M F 90 Swivel Elbow 333 0012 023 LS STEER Fitting 6 ORFS M to 8 SAE O Ring M Straight Adapter 333 00...

Страница 19: ...ersal Mounting Bracket FIGURE 2 Valve Mounting Location 1 Identify the SmarTrax valve P N 334 0003 088 mounting location at the right rear of the machine FIGURE 3 Right Side Panel Cover 2 Locate and remove the machine s right side panel cover Note Keep the panel cover for future use ...

Страница 20: ...ail 4 Using the universal mounting bracket as a guide drill an additional 5 8 hole in the frame rail on the opposite end of the bracket 5 Install the universal mounting bracket on the frame rail using two 5 8 11 UNC x 1 1 2 hex bolts P N 311 0060 087 two 5 8 flat washers P N 313 2300 132 and two 5 8 11 nylon insert lock nuts P N 312 4000 069 Install the Left and Right Steering Hoses Note Loosely i...

Страница 21: ... the installed hydraulic hose with an A Note The installed hydraulic hose will be connected to the SmarTrax valve P N 334 0003 088 later in the installation procedure 7 Disconnect the machine s right steering hose from the right bulkhead fitting 8 Install a 8 ORFS M M F swivel run tee adapter fitting P N 333 0012 028 on the bulkhead fitting 9 Connect the machine s right steering hose to the opposi...

Страница 22: ... s pressure hose to the opposite end of the installed tee fitting 4 Install the straight end of the supplied hydraulic hose P N 214 1000 760 on the 90 end of the installed tee fitting 5 Label the straight end of the installed hydraulic hose with a P Note The installed hydraulic hose will be connected to the SmarTrax valve P N 334 0003 088 later in the installation procedure 6 Route the installed h...

Страница 23: ...traight end of the supplied hydraulic hose P N 214 1000 761 to the 90 end of the installed tee fitting 6 Label the 90 end of the installed hydraulic hose with a T Note The installed hydraulic hose will be connected to the SmarTrax valve P N 334 0003 088 later in the installation procedure 7 Route the installed hydraulic hose to the installed universal bracket P N 107 0171 578 mounting location Ins...

Страница 24: ...ed 2 Locate and disconnect the machine s load sense hose from the load sense connection under the cab floor 3 Install the 45 end of the supplied hydraulic hose P N 214 1000 762 on the open load sense port 4 Label the straight end of the installed hydraulic hose LS STEER Note The installed hydraulic hose will be connected to the SmarTrax valve P N 334 0003 088 later in the installation procedure Re...

Страница 25: ...lic hose will be connected to the SmarTrax valve P N 334 0003 088 later in the installation procedure 8 Route the installed hydraulic hoses to the installed universal bracket P N 107 0171 578 mounting location Mount the SmarTrax Valve FIGURE 12 SmarTrax Valve Installed on Universal Mounting Bracket 1 Install the SmarTrax valve P N 334 0003 088 on the valve mounting bracket P N 107 0171 907 using f...

Страница 26: ...60 labeled P to the fitting installed in Port P of the SmarTrax valve 4 Connect the 90 end of the installed hydraulic hose P N 214 1000 761 labeled T to the fitting installed in Port T of the SmarTrax valve 5 Connect the straight end of the installed hydraulic hose P N 214 1000 762 labeled LSPV to the fitting installed in Port LSPV of the SmarTrax valve 6 Connect the straight end of the installed ...

Страница 27: ...c System Installation Complete the Hydraulic System Installation 1 Reinstall the air ducts in the floor of the cab 2 Reinstall the cab floor plate 3 Use plastic cable ties to secure any excess hose away from moving parts and heat sources ...

Страница 28: ...Chapter 3 24 John Deere 7X00 7X10 Series SmarTrax Installation Manual Hydraulic Diagram ...

Страница 29: ...AS FIGURE 1 WAS Assembly 1 Install the M10 stud linear sensor mount P N 103 0001 030 and M10 jam nut P N 312 1002 035 on the base end where the cable is connected of the 250 mm non contact linear wheel angle sensor WAS P N 063 0181 017 2 Install the M10 ball linear sensor mount P N 103 0001 029 on the rod end of the WAS using the remaining M10 jam nut ...

Страница 30: ...ration FIGURE 3 Base Mounting Bracket Installed 3 Align the base mounting bracket P N 107 0172 041 for single steering cylinder models P N 107 0172 028 for dual steering cylinder models over the holes and replace the bolts 3 Bolt Triangular Configuration Single Steering Cylinder Models Quill Configuration Dual Steering Cylinder Models 3 Bolt Triangular Configuration Single Steering Cylinder Models...

Страница 31: ... base end of the WAS P N 063 0181 017 to the base mounting bracket using one washer P N 313 2300 014 and one M10 x 1 5 nylon insert lock nut P N 312 4000 208 Note The rod end of the sensor should point toward the left tire Note If the cylinder end cap bolts are recessed as shown in Figure 5 below mount the base end to the hole that is farthest from the bend If bolts are not recessed use the hole t...

Страница 32: ...8 Install the muffler clamp on the axle a Single steering cylinder models Install the 1 1 2 muffler clamp U bolt P N 435 3003 030 on the left side between the tie rod and cylinder rod with the legs of the U bolt pointing to the rear of the machine Replace the clamp and nuts b Dual steering cylinder models Install the 1 3 4 muffler clamp U bolt P N 435 3003 052 on the left side of the tie rod with ...

Страница 33: ...low for adjustment later in the procedure Note The M10 bolt should be pointing toward the rear of the machine FIGURE 9 Spacers Installed on Rod Mounting Bracket 10 Install one or two spacers P N 107 0172 037 on the M10 bolt depending on the machine s configuration Note Single steering cylinder models require two spacers Dual steering cylinder models require one spacer Single Steering Cylinder Mode...

Страница 34: ...joint Note The sensor should be parallel to the ground with the rod extended approximately 1 2 to 1 from the fully retracted position 13 Tighten the nuts on the muffler clamp and rod mounting bracket assembly FIGURE 11 Potential Interference Points 14 Rotate the tie rod back and forth while checking for any interference with fender brackets hydraulic hoses and cylinder housings Note It may be nece...

Страница 35: ...priate step below based on the machine s configuration Machines with fenders Remove any existing washers and reinstall the kingpin bolt Do not tighten Machines without fenders Place one 0 812 ID x 1 469 OD x 0 134 thick washer P N 313 2300 023 on top of the original fender washer and reinstall the kingpin bolt Do not tighten FIGURE 13 Sensor Centering Bracket 3 Install the sensor centering bracket...

Страница 36: ...t is in line with the front axle 5 Fully tighten the kingpin bolt ensuring the bracket stays aligned with the axle and tight against the kingpin bolt FIGURE 15 WAS Coupler Installed 6 Install the WAS coupler P N 307 0159 419 in the rectangular cutout of the sensor centering bracket Note The flat side of the D profile should be closest to the machine s engine FIGURE 16 Rotary Sensor Installed on Se...

Страница 37: ... 8 32 nylon insert lock nuts P N 312 4000 053 Note The sensor s connector should point toward the base of the bracket FIGURE 17 Axle Setting 8 Check the front axle setting If the top axle bolt is on setting 1 or 2 proceed to step 9 If the top axle bolt is on setting 3 thru 7 skip to step 15 FIGURE 18 M10 Axle Clamp Bolts 9 Remove the two M10 axle clamp bolts from the top axle clamp 1 2 3 4 5 6 7 T...

Страница 38: ...the axle clamp so that the sensor is positioned above the kingpin 11 Reinstall the machine s M10 axle clamp bolts Note Do not fully tighten FIGURE 20 Sensor Shaft Installed in WAS Coupler 12 Insert the sensor shaft into the installed WAS coupler 13 Tighten the machine s M10 axle clamp bolts 14 Installation is complete Proceed to Chapter 5 Cab Component Installation ...

Страница 39: ... 16 Align the top hole in the axle mounting bracket with the first axle bolt hole 17 Align the bottom hole in the mounting bracket with the first hole in the bottom row 18 Secure the axle mounting bracket to the axle using two M20 x 2 5 x 90 mm hex bolts P N 311 0070 034 two 0 812 ID x 1 469 OD x 0 134 thick washers P N 313 2300 023 and two M20 x 2 5 nylon insert lock nuts P N 312 4000 212 ...

Страница 40: ...NLY Remove the axle clamp and bolts Note Keep the axle clamp and bolts for future use They will be needed if the machine s axle tread setting ever needs to be changed FIGURE 24 Sensor Bracket Installed 20 Align the sensor mounting bracket over the bolt holes and axle mounting bracket so that the sensor is positioned above the kingpin 1 2 3 4 5 6 7 Top Axle Bolt ...

Страница 41: ... two 0 406 ID x 0 812 OD x 0 065 thick washers P N 313 2300 014 and two M10 x 1 5 nylon insert lock nuts P N 312 4000 208 Note Do not fully tighten FIGURE 25 Sensor Shaft Installed in WAS Coupler 22 Insert the sensor shaft into the installed WAS coupler 23 Tighten the installed nuts and bolts 24 Installation is complete Proceed to Chapter 5 Cab Component Installation ...

Страница 42: ...Chapter 4 38 John Deere 7X00 7X10 Series SmarTrax Installation Manual ...

Страница 43: ...nual No 016 5034 004 39 Chapter5Cab Component Installation Install the SmarTrax Node Mount the SmarTrax Node FIGURE 1 Node Mounting Location 1 Identify the node mounting location to the right of the operator s seat ...

Страница 44: ...eries SmarTrax Installation Manual FIGURE 2 Corner Molding 2 Remove the corner molding beneath the operator s seat FIGURE 3 Floor Plate Hex Screws 3 Remove the rubber mat if applicable and hex screws used to secure the floor plate Remove ...

Страница 45: ...nce and cable connection One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel one arrow pointing straight up and two of the arrows parallel to the ground Note Make a note of the number of the arrow that is oriented in the direction of forward vehicle travel This number will be needed during the SmarTrax calibration process The node mounti...

Страница 46: ...tch Installed 1 Select a suitable location for the foot switch P N 063 0172 470 to be installed Note The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal 2 Using the holes in the foot switch as a template drill holes in the floor of the cab 3 Secure the foot switch to the floor by installing the supplied screws in each of t...

Страница 47: ...onnected to Node Harness 1 Connect the CHASSIS connector of the valve harness P N 115 4001 093 to the green mating connector of the node harness P N 115 4001 109 FIGURE 9 Valve Harness Routed Outside the Cab 2 Route the valve harness through the opening in the right rear window of the cab 3 Connect the TRANSDUCER connector to the pressure transducer P N 422 0000 086 installed in Port PS of the Sma...

Страница 48: ...eft frame rail to the left front wheel axle 7 MFWD vehicles only Connect the WAS connector to the WAS cable FIGURE 11 Rotary Sensor WAS Connection 8 Two wheel drive vehicles a Route the WAS connector through the opening in the sensor cover bracket P N 107 0171 983 and plug it into the rotary sensor b Mount the sensor cover bracket to the sensor mounting bracket P N 107 0171 982 using two 5 16 18 U...

Страница 49: ...5 Manual No 016 5034 004 45 Cab Component Installation FIGURE 12 Wiring Diagram ...

Страница 50: ... Connect the TO CONSOLE CABLE connector to the Raven console cable 4 Install a terminator P N 063 0172 369 on the CAN cable connector 5 Loop and tie off the REMOTE SWITCH cable connection securing it with plastic cable ties as necessary Note The REMOTE SWITCH connector is not used in the SmarTrax system Ensure the cable is secured away from moving parts and heat sources 6 Connect the ring terminal...

Страница 51: ...5 Manual No 016 5034 004 47 Cab Component Installation System Diagrams FIGURE 13 Existing Chassis System Wiring Diagram ...

Страница 52: ...Chapter 5 48 John Deere 7X00 7X10 Series SmarTrax Installation Manual FIGURE 14 Envizio Pro II with Slingshot ...

Страница 53: ...5 Manual No 016 5034 004 49 Cab Component Installation FIGURE 15 Viper Pro Envizio Pro with Slingshot ...

Страница 54: ...Chapter 5 50 John Deere 7X00 7X10 Series SmarTrax Installation Manual FIGURE 16 Cruizer II with Slingshot ...

Страница 55: ...ver the hydraulic system is purged for maintenance or when fittings are loosened or disconnected air is introduced into the lines of the hydraulic system If air pockets are present the wheels may not move consistently when the steering wheel is turned 4 Continue turning the wheels until they move steadily and smoothly when the steering wheel is turned WARNING When starting the machine for the firs...

Страница 56: ...ssues with the SmarTrax system turn off the machine and correct them immediately For additional assistance refer to the SmarTrax and SmartSteer Calibration Operation Manual P N 016 0171 277 or contact your local Raven dealer Calibrate the SmarTrax System Refer to the SmarTrax SmartSteer Calibration and Operation Manual P N 016 0171 277 for instructions on calibrating the SmarTrax system adjusting ...

Страница 57: ...arTrax Valve 22 Installing the Left and Right Steering Hoses 16 Installing the Load Sense Hoses 19 Installing the Part B Universal Mounting Bracket 15 Installing the Pressure Hose 18 Installing the Tank Hose 18 Mounting the SmarTrax Valve 21 I Important Safety Information 1 Electrical Safety 2 Hydraulic Safety 2 Introduction Kit Contents 4 Preparing for Installation 4 Point of Reference 4 Recommen...

Страница 58: ...Index 54 John Deere 7X00 7X10 Series SmarTrax Installation Manual ...

Страница 59: ...e Period How Can I Get Service What Will Raven Industries Do What is not Covered by this Warranty Bring the defective part and proof of purchase to your Raven dealer If your dealer agrees with the warranty claim the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval Upon confirmation of the warranty claim Raven Industries will at our disc...

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