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This document and the information contained herein, is the exclusive property of R&M Materials Handling Inc. and represents a non-public, confidential and proprietary trade
secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials
Handling Inc. Copyright 2020 © R&M Materials Handling Inc. All rights reserved.
5.2.2
Adjusting pendant cable length ............................................................................................................. 43
5.2.3
Connecting hoist to power supply ......................................................................................................... 44
6
COMMISSIONING ........................................................................................................................... 45
6.1
Commissioning preparations ........................................................................................................................ 46
6.2
Checks before first run ................................................................................................................................. 47
6.3
Before lifting ................................................................................................................................................. 49
6.4
Test run without load .................................................................................................................................... 50
6.5
Test run with test load .................................................................................................................................. 53
6.6
After test runs ............................................................................................................................................... 55
7
INSTRUCTIONS FOR THE OPERATOR ........................................................................................ 56
7.1
Operator’s Responsibilities .......................................................................................................................... 56
7.2
Control devices and their location ................................................................................................................ 58
7.2.1
Controls for movements ........................................................................................................................ 58
7.2.2
Controller ............................................................................................................................................... 58
7.3
Checks to Be Done Before Every Working Shift .......................................................................................... 58
7.3.1
Checks to be performed by the operator .............................................................................................. 60
7.3.2
Operational Checks with the Emergency Stop Button Pushed Down .................................................. 61
7.3.3
Controller Set Up................................................................................................................................... 61
7.3.4
Operational checks with controller enabled .......................................................................................... 63
7.4
Movements ................................................................................................................................................... 65
7.4.1
Motor Control Methods ......................................................................................................................... 65
7.4.2
Lifting and Lowering Motions ................................................................................................................ 66
7.5
Load Handling .............................................................................................................................................. 67
7.5.1
Traveling movements ............................................................................................................................ 75
7.6
Load Control ................................................................................................................................................. 77
7.7
Safety procedure after using the hoist ......................................................................................................... 78
7.8
Hand Signals and Other Methods of Communication .................................................................................. 78
8
MAINTENANCE .............................................................................................................................. 80
8.1
Why You Must Care About Maintenance ..................................................................................................... 80
8.2
Service Personnel ........................................................................................................................................ 82
8.3
Inspections ................................................................................................................................................... 82
8.3.1
Daily Inspections ................................................................................................................................... 82
8.3.2
Monthly inspections .............................................................................................................................. 82
8.3.3
Quarterly inspections ............................................................................................................................ 83
8.3.4
Annual inspections ................................................................................................................................ 83
8.3.5
Checking the brake lining ...................................................................................................................... 85
8.4
Adjusting the friction torque limiter ............................................................................................................... 87
8.5
Lubrication .................................................................................................................................................... 89
8.5.1
General lubrication instructions ............................................................................................................. 89
8.5.2
Lubrication instructions for the chain .................................................................................................... 91
8.6
Lubrication charts ......................................................................................................................................... 94
8.6.1
Lubricant information ............................................................................................................................ 95
8.7
Approaching Theoretical Calculated Lifetime .............................................................................................. 97
8.7.1
General overhaul................................................................................................................................... 97
8.8
Returning product to use after long period out of service ............................................................................ 99
9
DISMANTLING .............................................................................................................................. 100
9.1
Dismantling the Product ............................................................................................................................. 100
9.2
Disposal of Waste Material ........................................................................................................................ 101
10
TECHNICAL DATA .................................................................................................................... 102
10.1
Technical features .................................................................................................................................. 102
10.2
Tightening torques .................................................................................................................................. 102
APPENDIX: INSPECTING CHAIN WEAR ........................................................................................... 103
APPENDIX: INSPECTING HOOK OPENING ...................................................................................... 106
APPENDIX: TROUBLESHOOTING ..................................................................................................... 107
APPENDIX: TRANSPORTING AND STORING THE PRODUCT ........................................................ 108