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10

 

 

PID CONTROL LOOP TUNING

 

 

For most humidification applications, the parameters in a humidifier control loop that are based off of a 
room humidity sensor or return air humidity sensor should be set so that the % demand signal changes 
relatively  slowly.    This  is  due  to  the  high  thermal  inertia  involved  with  boiling  water.  There  is  an 
appreciable lag between the moment heat is applied to water to the moment it reaches a steady state of 
steam  production.    Additionally,  it  takes  typically  10

-

30  seconds  for  an  increase  or  decrease  of  the 

steam injected in the duct to be sensed by the space or return air humidity sensor.  In most applications 
the  amount  of  outside  air  is  not  dramatically  changed  from  one  minute  to  the  next.    The  ambient 
moisture of the outside air does not change radically either.  All of these reasons lend to a relatively slow 
room control response.

 

 

Conversely,  a  supply  air  modulating  high

-

limit  sensor  control  loop  should  be  set  to  react  quickly  to 

prevent the supply air from being saturated while still allowing reduced modulation of the humidifier.  The 
supply air humidity sensor’s purpose is to prevent wetting.  The supply control loop is there to override 
the room/return air control  until typical operating conditions return.  This can happen on VAV systems 
where the amount of total airflow is changed abruptly.  It can also happen when units are first turned on 
or when rotating units in redundant setups.

 

The  PID  (

P

roportion, 

I

ntegral  and 

D

erivative)  terms  all  affect  the  way  a  control  signal  will  react  to  a 

change in the process variable, which in this case is the relative humidity.   The actual analog (0

-

10 VDC 

or  4

-

20  mA)  signal  from  a  typical  humidity  sensor  will  vary  at  the  0.1%  level  even  when  the  room 

temperature  and  relative  humidity  are  held  constant.    An  example  of  this  is  that  if  one  looked  at  a 
reading  from  a  humidity  sensor  on  a  second

-

by

-

second  basis  in  a  stable  environment,  the  readings 

would be 50.0, 50.1, 49.8, 50.1, etc.  Unless the raw value of this signal is filtered (by time averaging 
with menu 310 RH Input Filter) the derivative term (MENU 304) should not be used because it will add 
instability to the control loop.  Similarly the proportion band (MENU 301) should be wide enough (small 
proportion gain) so that the control signal does not bounce up and down due to this small fluctuation of 
the  raw  humidity  reading.    The  proportion  term  will  generally  be  between  10%  to  25%.    With  the 
proportion band set the speed of the control loop can now be adjusted by increasing or decreasing the 
integral  term  (MENU  303).    Increasing  the  integral  term  will  slow  down  the  rate  the  power  increases 
when the humidity is below set point.

 

 

One final note about the room control loop and the supply air high

-

limit control loop is that the two loops 

have different functions and therefore should behave differently.  The supply air high

-

limit is exactly as 

its  name  suggests,  a  limit  type  of  control.    It  is  trying  to  keep  the  relative  humidity 

below

  a  particular 

value.  Conversely, the room/return control loop’s goal is to maintain 

around

 a particular value.

 

Содержание INTAC

Страница 1: ...al Form No INOM 12 19 READ AND SAVE THESE INSTRUCTIONS Our results are comforting INTAC Humidifier Control System PURE Humidifier Co Power 68 Heaters 1 2 3 002 NORMAL FILL DRAIN SYSTEM OPERATION FAULT...

Страница 2: ...to Navigate 500 Menu 7 Modes of Operation Description Electric Humidifiers 8 Modes of Operation Description Gas Humidifiers 8 Modes of Operation Description Steam to Steam 8 Tri Probe Operation 9 Aut...

Страница 3: ...to wire capacitance and wire to ground capacitance For remotely mounted panels with less than 20 feet of wire length for the Tri Probe wires 18 gauge thermostat wire may be sufficient For distances up...

Страница 4: ...indicates when an error or fault has occurred Enter Key Used to toggle confirm setting once it has been changed and to access the 300 menu Down 200 Menu Key Used to access the 200 menu decrease a valu...

Страница 5: ...numbered menu key for three 3 seconds To access the 500 Menu press and hold the and simultaneously for three 3 seconds Press to activate a menu prompt The prompt will begin to blink Press or to chang...

Страница 6: ...Temp 78 F 009 Control SCR 010 Time to Clean 30 Days 011 Accumulated Run Time 60 Days 012 NORMAL DISPLAY ERROR AND ALARM DISPLAYS SYSTEM OPERATION DISPLAYS Note This is a complete listing of all the di...

Страница 7: ...211 PRESS TO MOVE UP OR DOWN THRU THE HOME DISPLAY PRESS TO MOVE UP OR DOWN THRU THE HOME DISPLAY Note This is a complete listing of all the displays and menu prompts Not all displays and menu prompt...

Страница 8: ...prompts Not all displays and menu prompts will appear on your controller as they are dependent on your configuration number Prompts shown are examples only and may not represent your control settings...

Страница 9: ...ransmitter 502 H2O Sensor K Type 503 RH Sensor Voltage 504 RH Process Lo 0 00 Volts 505 RH Process High 10 00 Volts 506 Hi Limit Sensor Voltage 508 HL Process Lo 0 0 Volts 509 HL Process Hi 10 0 Volts...

Страница 10: ...ty GAS AND STEAM TO STEAM HUMIDIFIERS STEAM Steam mode is used when the INTAC is used to control a steam to steam heat exchanger humidifier type Pressurized steam is introduced through a steam control...

Страница 11: ...cal float valve for controlling the makeup water AUTOMATIC DRAIN CYCLE Humidifier models that run on tap water will accumulate minerals in the water as the water is boiled away Sometimes immediately b...

Страница 12: ...ID Proportion Integral and Derivative terms all affect the way a control signal will react to a change in the process variable which in this case is the relative humidity The actual analog 0 10 VDC or...

Страница 13: ...n the power to the heating source on if there is no call for humidity and the tank temperature is below the value set on MENU 207 OUTDOOR AIR TEMPERATURE SETBACK OPTION As outside air temperature decr...

Страница 14: ...any degrees This can be checked by using a probe type thermometer located near the air temp sensor and comparing the readings If for example the indicated reading is 2 F too high a linear calibration...

Страница 15: ...TS DISABLE SWITCH a closed contact disables the humidifier DEDICATED INPUT PANEL LOCK OUT a closed contact locks the panel White Green Violet Gold No Color 24 VAC COMMON 24 VAC HOT PANEL GROUND PILOT...

Страница 16: ...tandard water units only See Specifications page for wiring limitations Input is active when menu 705 is set to TRI PROBE INNER BOARD OUTER BOARD 1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7 1 2 3 4 5 6 Ta...

Страница 17: ...0000 0726 J1 J2 J3 INTAC Hardware Layout HC Model Shown A B C KEY A Inner Circuit Board B Outer Circuit Board C Terminal Strips D DCLMB Dual Control Loop Module B E WLCM Water Level Control Module F D...

Страница 18: ...no 1 yes 102 101 101 RH Set Point 0 to 1000 implied hundredths 103 102 102 High Limit Set point 0 to 1000 104 103 103 RH Low Alarm 1 to 1000 implied tenths 105 104 104 RH High Alarm 1 to 1000 implied...

Страница 19: ...om primary humidistat or Building Management System 2 Input signal below 6 RH below 4 mA DC 3 Input signal between 100 and 105 Verify that Menus 502 504 505 506 match the type of input Check signal at...

Страница 20: ...minals Terminal J4 5 Voltage Input Terminal J4 7 Voltage Current Input Terminal J4 6 Current Input E05 Outdoor Air AD Underflow Air temperature sensor circuit open Check for correct polarity Check sig...

Страница 21: ...only Check connections to the Tri Probe Assembly Terminal J2 4 Short Probe Gray Wire Terminal J2 5 Medium Probe Violet Wire Terminal J2 6 Long Probe Blue Wire Terminal J2 7 Tank Ground Green Wire Occu...

Страница 22: ...5 Medium Probe Violet Wire Terminal J2 6 Long Probe Blue Wire Terminal J2 7 Tank Ground Green Wire Occurs when fill valve has been on continuously for 1 hour Check water source supply Verify that wate...

Страница 23: ...Auto drain cycle The fill valve is ener gized to allow colder makeup water to cool the tank Used in place of cool down delay when an optional tank thermocouple is installed RANGE 27 to 100 C 60 Same d...

Страница 24: ...rivative RANGE 0 00 to 9 99 0 00 Supply air Hi Limit derivative term in units of minutes 0 is the recommended value 310 RH Input Filter RANGE 0 to 60 seconds 1 For attenuating a noisy humidity signal...

Страница 25: ...ty signal on plug J4 terminal 5 and 7 511 Air Sensor None Option No air temperature sensor input available set with menu 704 Current Option Current input for outside air temperature sensor 512 Air Pro...

Страница 26: ...and menus are in C 522 Capacity Units Lbs Hr x All capacities in all screens and menus are in lbs hr Kgs Hr All capacities in all screens and menus are in kgs hr 523 Unit Capacity RANGE 2 to 9999 Vari...

Страница 27: ...o drain Auto drain can only be started through the dedicated input when 520 Auto Drain 709 Gas Burners RANGE 1 to 3 Varies Number of burners used on humidifier Factory option only 710 Low Fire Set Pt...

Страница 28: ...716 Post Purge Time RANGE 5 to 999 seconds 30 seconds Time the combustion fans will run after the burners turn off Factory option only 717 VFD Intensity RANGE 1 to 8 4 Adjusts the intensity of the dis...

Страница 29: ...27 Notes Action Performed Date By...

Страница 30: ...28...

Страница 31: ...29...

Страница 32: ...30 141 Jonathan Blvd North Chaska MN 55318 Tel 952 368 9335 Fax 952 368 9338 www purehumidifier com...

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