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13 

Maintenance

The Bello Zon

®

 CDLb must be inspected at least weekly by a trained

person. This must include checking all metering pumps and tube connec‐

tions for leak-tightness. In the event of leaks, inform ProMinent's author‐

ised service department and switch off the system!

Carry out a complete annual maintenance according to the service menu -

see chapter "Operation" - "Perform service".

WARNING!
Only ProMinent's authorised service department is approved

to repair the Bello Zon

®

 CDL system.

Keep a maintenance kit in stock!

Annual maintenance cycle

System type:

CDLb 06

CDLb 12

CDLb 22

CDLb 55

CDLb 120

"With external pre-storage module"

1044499

1044499

1044507

1044515

1044517

3-year maintenance cycle

Maintenance kit

CDLb 06

CDLb 12

CDLb 22

CDLb 55

CDLb 120

"With external pre-storage module"

1044500

1044500

1044508

1044516

1044519

Weekly

Annually

Maintenance kits, order numbers

Maintenance

 

 

 

49

Содержание ProMaqua Bello Zon CDLb

Страница 1: ...ons P_PMA_BEZ_0110_SW CDLb 6 Original operating instructions 2006 42 EC Part no 985312 BA LZ 011 02 14 EN Please carefully read these operating instructions before use Do not discard The operator shal...

Страница 2: ...s from German guidelines relating to the system operator s scope of responsibility This information does not discharge the operator from his responsibility as an operator and is intended only to remin...

Страница 3: ...6 9 1 7 3 way valve 26 9 1 8 Chemical supply instructions 28 9 1 9 Sample water connection 28 9 2 Installation electrical 28 9 2 1 Wiring the control 28 9 2 2 Connecting the terminals 30 9 2 3 Install...

Страница 4: ...ion 71 25 1 2 Properties of gaseous chlorine dioxide 71 25 1 3 Properties of an aqueous solution of chlorine dioxide 71 25 2 Handling aqueous chlorine dioxide solutions 72 25 2 1 Labelling and charact...

Страница 5: ...multifunctional valve only up to 55 g h 1 With internal pre storage vessel and pump only up to 55 g h 2 With internal pre storage vessel only up to 55 g h 3 With external pre storage module Design P...

Страница 6: ...ssel and mixes it with precisely measured quantities of hydrochloric acid and sodium chlorite which are metered using two measuring vessels and two metering pumps This creates a ClO2 solution with a c...

Страница 7: ...ng corrosive substances Warning automatic start up Warning high voltage Warning explosive substances Warning toxic substances Warning danger zone Firstly always observe these two basic rules 1 The two...

Страница 8: ...d as out lined below and have been instructed accordingly Task Qualification Assembly installation ProMinent service technicians or competent persons authorised by ProMinent Initial commissioning ProM...

Страница 9: ...ves ClO2 resistant design n Protective apron n Full face protective mask n 1 replacement filter per protective mask Chlorine dioxide systems Bello Zon CDLb are designed according to the DVGW German Te...

Страница 10: ...from hazardous substances Possible consequence Fatal or very serious injuries Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufac...

Страница 11: ...witch which is installed at a distance from the system Keywords when searching for the necessary regulations n Chlorine dioxide systems n Chlorine dioxide possibly chlorination as well n Potable water...

Страница 12: ...nsportation The unit should only be stored or transported in a well packaged state preferably in its original packaging The packaged unit should also only be stored or trans ported in accordance with...

Страница 13: ...Solenoid valve ClO2 7 Acid metering pump 8 Control not shown Safety collecting pan option not shown 3 way valve For the sake of clarity only device parts of the acid metering line are identified The c...

Страница 14: ...PMA_BEZ_0081_SW 35 Fig 6 30 ClO2 solution supply line connect to CDL 31 ClO2 extraction 32 Set of level switches 33 Receiver tank 34 Safety bund 35 Gas phase pressure equalising line connect to CDL 36...

Страница 15: ...spective measuring vessels until the level switches in the vessels trigger The control then empties the acid and chlorite into the mixer vessel After a defined reaction time has elapsed the control fi...

Страница 16: ...ng point n A water connection for the diluting water is necessary minimum pres sure 3 bar n A water tap must be installed so that spilled chemicals can be cleared without danger n A floor drain must b...

Страница 17: ...3 6 bar Quality Drinking water particle free non corrosive Parameter Value Temperature 0 60 C Pressure max For the version With external pre storage module Dependent on the external metering pumps CAU...

Страница 18: ...chemical drums is below the metering pumps n The maximum priming lift of the metering pumps is not exceeded see table Technical data in the appendix n There is still sufficient space for the chemical...

Страница 19: ...012 form part of the scope of supply CAUTION Warning against illegal operation Observe the regulations that apply where the device is installed Provided national regulations do not require otherwise u...

Страница 20: ...cluded text Do not use storage tank and devices alternately Sodium chlorite acid highly toxic chlor dioxide gas DANGER TO LIFE P_BEZ_0005_SW Do not interchange storage tanks and devices Sodium chlorit...

Страница 21: ...Shut off valve 3 System isolator 4 Angle valve 5 Water meter 6 Point of injection Bello Zon CDL 7 Sample water line or sampling tap 8 Measuring station 9 Suction lance with Bello Zon acid in safety co...

Страница 22: ..._BEZ_0078_SW WARNING Danger of back pressure effects If incorrectly installed the integrated non return valve may not close Install the ClO2 connector of the point of injection so it points vertically...

Страница 23: ...pressure of the point of injection see Dependency of the maximum permis sible operating pressure on the water temperature for the point of injection Bello Zon CDL Table on page 23 Install the point o...

Страница 24: ...simulta neously acts as a pre storage tank exhaust gas lung connection tube 25 Exhaust gas lung covered 1 Fasten the pre storage module to the floor using claw fasteners 2 Connect the connector for th...

Страница 25: ...upply onto the suction lance heads or suction hoses so they are clearly legible Acid red is attached on the left Chlorite blue on the right 3 Shorten the suction hoses so that subsequently they rise c...

Страница 26: ...the plate WARNING Warning of toxic ClO2 solution The venting connector connector 3 has a blanking plug which must only be removed during venting or drainage Otherwise the inadvertent release of ClO2 s...

Страница 27: ...3 To collecting vessel 1 2 4 3 P_PMA_BEZ_0119_SW Fig 13 Installing 3 way valve tubes 1 Nozzle of the screw in piece 2 Clamp ring 3 Union nut 4 Hose 1 Shorten the tubes so that subsequently they are te...

Страница 28: ...on and before the first sampling point 9 2 Installation electrical WARNING Always install an overload and short circuit protection for the Bello Zon system WARNING Only use flexible cabling for all ad...

Страница 29: ...firmly 7 Insert multiple seal inserts 3 in the threaded cable glands according to the cable diameter being used 8 Feed cables into the threaded cable glands Where there are mul tiple sealing inserts...

Страница 30: ...Check the seating of the seal once again 13 Manually tighten the housing screws until hand tight 1 2 3 4 5 P_DC_0004_SW Fig 15 Fitting the threaded cable gland 1 Lock nut 2 Threaded cable gland 3 Mul...

Страница 31: ...for terminals XK1 to X2 again simply press on the white button of the required terminal using the tip of a ball point pen and pull the lead out The wiring diagram is contained in the appendix 7 30 P_...

Страница 32: ...n the vicinity of the door of the operation room of the chlorine dioxide system and must be labelled as such The emergency stop switch must disconnect the elec trical supply equipment connected to the...

Страница 33: ...ummarises which elements can be used to control the system 10 1 Control elements Fig 18 CDLb 6 1 Control 2 Stroke adjustment dials 3 Solenoid valve ClO2 10 2 Key functions STOP ST AR T 1 2 3 4 5 6 P_P...

Страница 34: ...hold for 3 s 10 3 Operating menu schematic START STOP START STOP Querying the access code Adjustment menu 1 Menu item 1 Operation 24 h ClO2 4 g OFF CDL B1 FW 01 00 00 HW 01 5 g h system Adjustment me...

Страница 35: ...filled chemical drums ready HCl or NaClO2 vessel full HCl or NaClO2 vessel not full To read off the hardware or software version or to adjust something on the control the metering must be off Start S...

Страница 36: ...2 4 g OFF 120 g h system CDL B1 FW 01 00 00 HW 01 External storage module Expert code xxxx Begin start up Rinse system Page through protocol Perform service Expert code xxxx Expert code xxxx Service c...

Страница 37: ...on CDL system does not have an On Off switch It starts working as soon as power is sup plied to the mains cable Install an emergency stop switch outside the operating room The settings in the setting...

Страница 38: ...ay to day work Factory setting 5005 can be changed in Settings System info Expert code Enables additional functions which tech nical experts must use in their day to day work Is only provided during t...

Страница 39: ...ling chemical drums Operation 24 h ClO2 4 g OFF 1 The LCD screen must display OFF if necessary press the Start Stop key 2 Place the new chemical drums beneath the system Observe the colour code Acid r...

Страница 40: ...ntime and ClO2 reset Operation 0 h ClO2 0 g Operation B0499 Explanation of the symbols in the menu items 1st Batch Symbol Meaning Comment First row Pre storage vessel full First row Pre storage vessel...

Страница 41: ...he mixer vessel into the canister The submenu Vessels appears 7 Confirm the action by pressing the ENTER key and wait The next menu item appears 8 Confirm the action with ENTER and wait until the menu...

Страница 42: ...g log after the Bello Zon system has been metering for a certain time CAUTION Risk of corrosion damage A too low pH value of the treated water may lead to corrosion damage throughout the installation...

Страница 43: ...e the chemical drums Observe the colour code Red stands for acid HCl left blue for chlorite NaClO2 right Never pour chemicals from chemical canisters back into the drums or pour them together Never pl...

Страница 44: ...Stop key 2 Carefully remove each suction lance from its chemical drum raise slowly while keeping vertical 3 Place each suction lance in its own bucket full with clean water this prevents the suction l...

Страница 45: ...Outlet v closed Confirm Rinse system completed Rinse system Vessels empty Outlet v closed Confirm Rinse system Filling all vessels 15 00 mm ss B0500 The system must be rinsed through n after an operat...

Страница 46: ...control fills the mixer vessel in 2 steps 10 As soon as Outlet v open appears ensure that the 3 way valve is in the Flush position and press the ENTER key All vessels emptying appears and the control...

Страница 47: ...ng through the protocol Page through protocol Event 31 t 29 07 44 Metering mon itoring NaClO2 Event 1 t 00 00 02 Runtime and ClO2 reset Event 30 t 23 13 02 System off B0484 The protocol function recor...

Страница 48: ...chapter Rinse system or Decommissioning 1st batch Produce the 1st batch Pre batch First fill of the two vessels All error messages See Troubleshooting chapter 12 4 Perform service Perform service Ser...

Страница 49: ...u see chapter Operation Perform service WARNING Only ProMinent s authorised service department is approved to repair the Bello Zon CDL system Keep a maintenance kit in stock Annual maintenance cycle S...

Страница 50: ...evice ensure that the control is not live and cannot be switched on WARNING It starts working as soon as power is supplied to the mains cable The chlorine dioxide Bello Zon CDLb does not have an On Of...

Страница 51: ...medy HCl vessel empty Hydrochloric aid vessel is empty Replacing both chemical drums refer to the Operation chapter NaCIO2 vessel empty Chlorite vessel is empty Replacing both chemical drums refer to...

Страница 52: ...over time Therefore the Bello Zon system must be rinsed through with water if it is to be taken out service for a certain period Application Temperature Decomposition time approx Potable water Water w...

Страница 53: ...chemical drums The active carbon filter is contained inside the system see Fig 5 item 11 The battery is clamped in a holder on a PCB in the control 1 To access the battery unscrew the four securing sc...

Страница 54: ...orage module in kg Pre storage module Empty weight 12 5 Variable Value Comment Storage tempera ture 5 50 C Temperature during operation 10 40 C Diluting water tem perature 10 30 C Temperature of water...

Страница 55: ...Type Supplied Terminals Part no F1 0 4 ATT Control XP 712060 F2 3 15 ATT pumps sole noid valves 712069 Micro fuse 5 x 20 mm Alarm relay XR2 2 and XR2 1 Type of contact N C or N O adjustable via Menu...

Страница 56: ...Flange con nection Material Flow Fitting length Order no m3 h DN50 PVC U 15 450 1027611 DN65 25 400 1026490 DN80 35 400 1027612 DN100 50 470 1034693 DN125 90 550 1047692 DN150 160 680 1047693 DN65 PV...

Страница 57: ...Accessories Part no Multifunctional valve with wall bracket type MFV DK Size I 16 bar with wall bracket hose con nector 10x8 1027652 Multifunctional valve Accessories 57...

Страница 58: ...cation to the product not agreed with us Extract from the EC Declaration of Conformity Designation of the product Bello Zon chlorine dioxide generation system Product type CDLb Serial number refer to...

Страница 59: ...21 Dimensional drawings Dimensions in mm 8 6 336 107 974 878 1236 135 306 P_PMA_BEZ_0113_SW Dimension sheet Bello Zon CDLb 6 to 22 in minimum version Dimensional drawings 59...

Страница 60: ...Dimensions in mm 12 9 1127 1550 68 336 115 200 800 345 P_PMA_BEZ_0114_SW Dimension sheet Bello Zon CDLb 55 in minimum version Dimensional drawings 60...

Страница 61: ...Dimensions in mm P_PMA_BEZ_0112_SW 75 559 780 50 440 630 700 14 6x Drilling template Bello Zon CDLb 55 Dimensional drawings 61...

Страница 62: ...Dimensions in mm blind Dimension sheet Bello Zon CDLb 120 in minimum version Dimensional drawings 62...

Страница 63: ...Dimensions in mm P_PMA_BEZ_0152_SW 653 486 75 50 780 14 6x Drilling template Bello Zon CDLb 120 Dimensional drawings 63...

Страница 64: ...in mm 545 450 12 670 416 540 655 216 240 408 355 400 516 8 552 81_03 403_00_88 72x01 P_PMA_BEZ_0079_SW 528 Di25 DN20 Di32 DN25 485 30 325 50 13 4x Dimension sheet pre storage module CDLb Dimensional...

Страница 65: ...Di20 DN15 Di20 DN15 Di20 DN15 Di20 DN15 Di20 DN15 ClO2 outlet without pump reactor outlet 12x9 12x9 12x9 12x9 Di25 DN20 ext Pre storage module suction lance connector Di25 DN20 Di25 DN20 Di25 DN20 Di2...

Страница 66: ...r vessel dilution Mixer vessel overflow External fault gas detector Pre storage module full Control acid metering pump Control chlorite metering pump Warning Operation max 230 V Alarm Outlet valve aci...

Страница 67: ...XK2 2 GND Metering vessel chlorite full XK2 3 4 MN NC XK2 4 GND Pre storage module over flow XK3 1 2 VUE NC XK3 2 GND Pre storage module new batch XK3 3 4 VM N O XK3 4 GND Acid vessel low XK4 1 2 SW N...

Страница 68: ...ct Remarks Warning XR1 1 WR N O Operation XR1 2 BE N O shared root XR2 1 Alarm XR2 2 AL NC Voltage outputs Signal Terminal identi fier Pin LED identifier Type of contact Remarks Outlet valve acid XR3...

Страница 69: ...other device Signal Terminal identifier Pin LED identifier Remarks Pre storage module empty At input level switch min imum limit stop or chlorine dioxide metering pump or higher level control Wiring d...

Страница 70: ...24 Decontamination declaration Decontamination declaration 70...

Страница 71: ...a risk of explo sion at concentrations below 10 by volume in gases with which chlorine dioxide does not react e g with air nitrogen carbon dioxide A concentration of more than 8 g L of chlorine dioxi...

Страница 72: ...olution then dilute with lots of water and wash away into the drain system 25 2 4 Measures in the event of fires Chlorine dioxide itself is not combustible however it acts in an oxidising manner Explo...

Страница 73: ...es for several minutes under running water keeping the eyes opened If chlorine dioxide is inhaled keep the patient in fresh air keep absolutely still lie horizontally keep warm Inform a doctor immedia...

Страница 74: ...Installation electrical 28 Installation site 16 Instructions 2 Instructions for entering 11 Instrumentation 56 Intended use 8 Interface list 65 K Key functions 33 L Level switch on pre storage module...

Страница 75: ...75...

Страница 76: ...985313 3 en_GB 2012 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 612 email info prominent com Internet www prominent com...

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