Prima MIG 210 SYNERGIC Скачать руководство пользователя страница 24

24

 17.0   TROUBLE SHOOTING

This chart will assist you in resolving common problems you may encounter. These are not all the possible solutions.

Check for proper input cable connection

Check fuse and replace as necessary

Replace torch trigger

Allow welder to cool. The extinguishing of  the 
pilot lamp / switch on the front panel  indicates 
the thermostat has closed.

Replace wire feeding motor

Increase roller pressure

Re-cut wire square with no burr

Clear with compressed air or replace liner

Re-adjust the welding parameters.

Clear with compressed air and tighten all con-
nections.

Replace the contact tip.

Tighten or replace torch.

Use correct size welding wire.

Move the gun smoothly and not too fast.

Adjust pressure on drive roller.

Replace wire liner

Replace contact tip

Cut wire liner at the right lenght

Replace the contact tip

Increase wire speed before operating again.
(only manual mode)
Use correct size contact tip.

Tighten connection or replace cable.

Clean or replace nozzle.

Decrease wire feed speed
(only manual mode)

Clean or replace nozzle

Hold the torch at the right distance

Check that the gas is not being blown away by 
drafts and if so move to more sheltered weld area. 
If not check gas cylinder contents gauge, regulator 
setting and operation of gas valve.

PROBLEM  

   

POSSIBLE 

SOLUTION

Input cable or plug malfunction.

Wrong size fuse.

Faulty trigger on gun

Thermostat intervention

Faulty wire feeding motor (rare)

Insuffi cient feed roller pressure

Burr on end of wire

Liner blocked or damaged

Voltage or wire feed speed too low.

Loose connection inside the machine (rare).

Worn or wrong size contact tip.

Loose gun connection or faulty gun assembly

Wrong size wire.

Torch moved too fast.

Eccessive pressure on drive roller

Gun liner worn or damaged

Contact tip clogged or damaged

Liner stretched or too long

Contact tip clogged or damaged

Wire feed speed too slow

Wrong size contact tip

Bad connection from cable to clamp

Slag buildup inside nozzle or nozzle is shorted.

Wire feed speed too fast

Nozzle clogged

Torch held too far from the workpiece

Insuffi cient gas at weld area

POSSIBLE CAUSE  

No “life” from welder

Fan operates normally, but when 
gun trigger pulled, there is no wire 
feed

Feed motor operates but wire will 
not feed

Lack of penetration

Wire is birdnesting at the drive 
roller

Wire burns back to contact tip

Workpiece clamp and/or cable 
gets hot.

Gun nozzle arcs to work surface.

Wire pushes torch back from the 
workpiece

Poor quality welds

Weld deposit “stringy” and incom-
plete

Weld deposit too thick

Rusty, painted, damp, oil or greasy workpiece

Rusty or dirty wire

Poor ground contact

Incorrect gas / wire combination

Torch moved over workpiece too quickly
Gas mixture incorrect

Torch moved over workpiece too slowly
Welding voltage too low

Ensure workpiece is clean and dry.

Ensure wire is clean and dry.

Check ground clamp/workpiece connection

Check on the manual for the  correct combina-
tion
Move the torch slower
See shielding gas table

Move the torch faster
Increase welding voltage

Содержание MIG 210 SYNERGIC

Страница 1: ...ISTRUZIONI D USO E MANUTENZIONE OPERATING AND MAINTENANCE MANUAL GENERATORE MIG MONOFASE SYNERGICO SYNERGIC MONO PHASE MIG WELDER cod 77610998 PRIMA MIG 210 SYNERGIC...

Страница 2: ...are contattare il proprio comune di residenza il servizio di smaltimento dei rifiuti locale o il negozio presso il quale stato acquistato il prodotto DISPOSAL OFWASTE EQUIPMENT BY USERS IN PRIVATE HOU...

Страница 3: ...gnesio Selenio Arsenico Cadmio Rame Mercurio Argento Bario Cromo Piombo Nickel Vanadio Prima di saldare allontanate dal luogo di saldatura tutti i solventi contenenti cloro Alcuni solventi a base di c...

Страница 4: ...oblemi di regolazione dei para metri di saldatura scelta del materiale da saldare del diametro del filo e del tipo di gas Questo permette anche ad un saldatore poco esperto di ottenere buoni risultati...

Страница 5: ...per ERRORE oppure rdy che sta per READY Con la scritta rdy il generatore pronto per la saldatura mentre con la scritta Err il generatore non funziona La scritta Err compare quando i parametri selezion...

Страница 6: ...al morsetto PE deve essere fatto in modo tale che in caso di strappo del cavo di dotazione della spina sia l ultimo a staccarsi La presa a cui verr collegato il generatore deve essere provvista di fu...

Страница 7: ...del gas non fornita deve essere collocata sul retro della macchina e fissata con la catenella fornita alla staffa fissaggio bombola La staffa per il fissaggio della bombola costruita in modo tale da...

Страница 8: ...i residui di filo dalla guaina guidafilo E FIG11 Rilasciate il filo dalla bobina e tenetelo stretto con un paio di pinze in modo che non possa srotolarsi Se necessario raddrizzatelo prima di inserirlo...

Страница 9: ...abbastanza pressione sul filo da prevenire lo slittamento del sistema di traino 16 Lasciate andare il filo 17 Posizionate la bobina sull albero in maniera tale che quando il filo esce dalla bobina ap...

Страница 10: ...ossiamo impostare Con questo sistema si ottiene un cordone di saldatura formato dalla sovrapposizione continua di punti di saldatura i quali uno dopo l altro formano un unico cordone Si usa generalmen...

Страница 11: ...a torcia Spool Gun Seguire inoltre le seguenti indicazioni Usate come gas di protezione ARGON 100 Utilizzate punte adatte per l alluminio con il foro corrispondente al diametro del filo da usare per l...

Страница 12: ...Bar spolverate occasionalmente l interno della saldatrice ci favorir il suo raffreddamento durante il fun zionamento Attenzione non soffiate aria sulla scheda o altri componenti elettronici Durante il...

Страница 13: ...della macchina con aria compressa e stringete tutte le connessioni Sostituite la punta con una di diametro adatto Stringete o sostituite la torcia Malfunzionamento del cavo di alimentazione o della s...

Страница 14: ...oken cracked or spattered Position a transparent glass between lens and welding area Weld in a closed area that does not open into other working areas Never look at the arc without correct protection...

Страница 15: ...area FIG 1 FIG 2 1 Main ON OFF switch this green switch will light up when you switch on the welder 2 Welding Voltage Selector Switch 8 positions 3 Auxiliary circuit protection fuse Fuse 1A 4 Welding...

Страница 16: ...elding condition no load the display views two wordings Err that means Error or RDY that means Ready By RDY display the unit is ready for welding by Err display unit doesn t work set welding parameter...

Страница 17: ...on fuse or automatic cut off 4 3 MAIN SUPPLY VOLTAGE REQUIREMENTS CAMBIO TENSION 380 400V CAMBIO TENSION 220 230V 5 0 ASSEMBLY FIG 6 FIG 5 4 0 INSTALLATION RECOMMENDATIONS Your generator is normally s...

Страница 18: ...uld be located at the rear of the welder securely held in position by the chain provided The cylinder fixing clamp is made to accept either the classic cilinder 220 or 2 160 cylinders at the same time...

Страница 19: ...power output line Turn on the switch Press the torch switch The wire fed by the wire feeding motor at variable speed must slide through the liner When it exits from the torch neck release the torch s...

Страница 20: ...is applying enough force on the wire to prevent it from slipping out of the drive assembly 16 Let go of the wire 17 Place the spool on the spindle in such a manner that when the wire comes off the spo...

Страница 21: ...eld deposit which is made of different repeated welding spots one above another which create a single weld bead It is used for thin layers to avoid overheating and the perforation of the workpiece wit...

Страница 22: ...nium wire and make sure that the dia meter of the contact tip hole corresponds to the wire diameter that is going to be used 12 0 ALUMINIUM WELDING FIG 3 B 13 0 PULSED WELDING Set the pulsed welding m...

Страница 23: ...g away the protective welding gas Keep wire and wire liner clean Do not use rusty wire Sharp bends or kinks on the welding cable should be avoided Always try to avoid getting particles of metal inside...

Страница 24: ...eding motor rare Insufficient feed roller pressure Burr on end of wire Liner blocked or damaged Voltage or wire feed speed too low Loose connection inside the machine rare Worn or wrong size contact t...

Страница 25: ...ALE FRONT PANEL 1 32 22200005 INTERRUTTORE GREEN PILOT LIGHT SWITCH 1 33 21690365 ANGOLARE INFERIORE LOWER FRAME 1 34 22100002 PRESA DINSE FISSA 25MMQ FEMALE DINSE PLUG 1 35 04600156 MOTORE MP48 24V M...

Страница 26: ...26 19 0 SCHEMA RICAMBI PARTS DIAGRAM...

Страница 27: ...27 20 0 SCHEMA ELETTRICO WIRING DIAGRAM...

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