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Title

LIFEPAK 15 Monitor Defibrillator CO2 Upgrade

Page

25 of 33

Doc Type

Service Process Document

Doc ID

3308217

Doc Rev

Doc State

Released

State Date

09/08/2011

15. Installing the System (A01)/Therapy (A04) PCB

Assembly



To install the system/therapy PCB:

15.1 Line up the system/therapy assembly with rear

case.

15.2 Connect the W14 - USB flex cable (3206966)

to J4 of the system PCB.

15.3 Connect the W01 - power/system cable to J1 of

system PCB.

15.4 Connect the W02 - power/therapy cable from

the power PCB P20 (3009726) to J20 of the
therapy PCB.

15.5 Connect the 5-pin connector from the A13 -

transfer relay P18 to J18 of the therapy PCB.

15.6 Connect the 5-pin connector from the A15 -

energy capacitor to J19 of the therapy PCB.

Connect J4 USB

Flex (W14)

Connect J1

Power/System

Cable (W01)

Connect J20

Power/Therapy

Cable (W02)

Connect J18

Transfer Relay

Cable (A13) and
J19 Energy Cap

Cable (A15)

Содержание 3206720-All

Страница 1: ...or Defibrillator to add CO2 monitoring capability This document is electronically signed in the Physio Control Inc Product Lifecycle Management PLM System Approvals can be obtained from the PLM system which displays the selected approvers their approval roles and approval dates PROPRIETARY AND CONFIDENTIAL DOCUMENT FOR PHYSIO CONTROL INC USE ONLY This document is property of Physio Control and may...

Страница 2: ...nd understand this document Once this task is performed the individual has completed training A documented training record will be retained Tools Required substitute of equivalent or better equipment allowed Computer XP operating system LIFEPAK 15 To PC Interconnect Cable 3009817 00 or 3009817 002 Torque Driver Hand Operation with an adjustable range of 5 12 in lb Torque Driver Hand Operation with...

Страница 3: ...EAL SELF LOCK 6 32 X 0 375 14 202253 760 SCREW M PH NYLOK CS 4 40 250L 8 202253 761 SCREW M CS Z PH NYLOCK 4 40 X 312L 12 13 202253 763 SCREW MACHINE PANHEAD NYLOK 4 40 X 437 2 3207361 375 SCREW CAP SCH REC 15IP TORX PLUS 6 32 0 375L SS 8 Warnings and Cautions LETHAL VOLTAGES MAY BE PRESENT INSIDE THIS DEVICE THE STORAGE CAPACITOR MUST BE DISCHARGED PRIOR TO PERFORMING ANY WORK WITHIN THE REAR CAS...

Страница 4: ...n is exposed to something that contains electrical energy Most likely during disassembly after a unit has been energized Orient When the orientation of the part matters and it could be assembled multiple ways Making sure that labeling is readable is the most common example Clean For cosmetics or for adhesive preparation The default cleaning material is chem wipes Call out if any additional materia...

Страница 5: ... If applicable remove carrying case 4 2 Remove all cables and patient connections and then remove the batteries 4 3 Remove the four front mounting screws 3207361 375 from the bumpers Torx 15 4 4 Remove the four rear mounting screws 3207361 375 from the bumpers Torx 15 4 5 Remove the bumpers 3207307 001 and 3206968 000 from the case and set aside Remove Screws 4 places Remove Screws 4 places ...

Страница 6: ...e screws 201407 069 Discard the screws 4 7 Holding the case halves together position the device face up on your work surface Lift the front case assembly slightly above the rear to access the connecting cables DANGER SHOCK HAZARD Lethal voltages may be present even without operator action Always discharge the energy storage capacitor prior to servicing See the service manual Capacitor Discharging ...

Страница 7: ...cable connector W04 from the system PCB in the rear case 4 9 Disconnect the P23 therapy ribbon cable connector W11 in the front case from the therapy PCB 4 10 Disconnect the J24 therapy cable connector W11 from the P24 transfer relay connector A13 4 11 Separate the front and rear cases halves Disconnect P2 System Interface Flex W04 Lift connector tab to disconnect cable Disconnect J24 Therapy Cabl...

Страница 8: ...harge tool see LIFEPAK 15 service manual section Capacitor Discharging Procedure NOTE You may need to disconnect the P51 connector of W20 from the therapy PCB to gain access to discharge points 4 12 1 Place one probe on a discharge point and hold it steady 4 12 2 Place the other probe on the remaining discharge point and hold both probes steady 4 12 3 Observe the neon lamp inside the capacitor dis...

Страница 9: ... cable W01 5 1 2 The system interface PCB cable was disconnected during case disassembly 5 1 3 J4 Disconnect the USB flex connector W14 5 1 4 J6 Disconnect the ECG connector cable W7 5 1 5 J7 Disconnect the IP Temp connector cable of the IP Temp wire harness W33 or W35 if present 5 1 6 J106 on A22 biphasic module Disconnect the biphasic to therapy cable from the biphasic PCB W20 Disconnect J4 USB ...

Страница 10: ...TE The screw that is in the ECG shield can easily be missed as part of screw removal Ensure that all screws are removed prior to lifting the system therapy PCB assembly 5 3 Set the rear case upright and move the system therapy PCB assembly towards the front of the case to gain access to the rear therapy PCB connectors 5 4 Disconnect the J22 transfer relay from the therapy board 5 5 Disconnect the ...

Страница 11: ...assembly connector A13 5 6 2 J19 Disconnect energy storage capacitor connector A15 5 6 3 J20 Disconnect Power PCB therapy cable W02 5 7 Lift the system therapy board assembly out from the rear case Turn the system therapy board assembly over to expose the therapy board 5 8 Immediately discharge the pacing capacitor as described in LIFEPAK 15 Service Manual section Discharging the C15 Pacing Capaci...

Страница 12: ...5 If present remove the NIBP connector retainer clip 3010805 000 and disconnect the NIBP OEM cable W27 6 6 Remove the four mounting screws Discard the screws 6 7 Lift the right edge of the OEM PCB upward slightly and then slide the PCB to the right toward the capacitor to disengage the direct connection between the OEM PCB at J25 and the power PCB at J16 6 8 Lift the OEM board from the rear case D...

Страница 13: ... 2011 7 Removing the Transfer Relay Assembly A13 7 1 Remove the two mounting screws from the capacitor bracket and remove the bracket 3207031 Discard the screws 7 2 Lift the high voltage relay out of the rear case Lift relay up and out of the way do not disconnect it Remove Cap Bracket Remove Screws 2 places Lift Relay up out of the way Move Relay out of way ...

Страница 14: ... Discard the screws 8 2 If present disconnect the NIBP inlet tube Lift the assembly as needed 8 3 Lift the mounting bracket and cover from the rear case 8 4 For the NIBP option disassembly remove the NIBP cable W27 from cable guide on bracket cover 8 5 Remove the four screws from the bracket cover 3206965 and lift off the cover Discard the screws Remove Screws 3 places NIBP Tubing disconnected Rem...

Страница 15: ... SpO2 PCB CAUTION POSSIBLE COMPONENT DAMAGE The SpO2 connector flex cable can be damaged during disassembly If SpO2 connector is damaged replace the SpO2 flex cable using the MASIMO Sp02 Panel Mount Cable Repair Kit MIN 3305431 026 kit 9 4 Remove the parameter bezel label from the bezel 9 5 Remove without CO2 spacer label 3207407 000 from bezel 9 6 Remove the two bezel mounting screws Discard the ...

Страница 16: ...e underside of the bezel and tighten together with four new screws 202253 732 torque to 32 in oz using a P0 bit CAUTION POSSIBLE MOISTURE LEAKAGE When installing the W28 cable apply 32 in oz of torque when installing the screw retaining the W28 cable to help prevent ingress of fluids 10 3 Slide the CO2 inlet connector cable W28 3012140 008 into the new CO2 connector retainer CO2 Connector Adapter ...

Страница 17: ...Title LIFEPAK 15 Monitor Defibrillator CO2 Upgrade Page 17 of 33 Doc Type Service Process Document Doc ID 3308217 Doc Rev A Doc State Released State Date 09 08 2011 ...

Страница 18: ...ear case to make the cable connections 11 2 If present route NIBP tube through opening in power PCB bracket next to the J9 connector power PCB 11 3 If present connect the SpO2 connector cable W22 to SpO2 PCB A16 at JP1 11 4 Route W28 CO2 inlet tube and cable around end of Power PCB and above SpO2 cable 11 5 Reinstall the parameter bezel onto rear case with two new screws 202253 763 torque to 6 8 i...

Страница 19: ...2 1 Attach the CO2 module 3012140 to the mounting bracket with four new screws 202253 760 torque to 64 in oz 12 2 Connect the OEM PCB CO2 module cable 3206998 to the A23 CO2 PCB at J4 12 3 Connect the CO2 adapter cable 3012397 to the A23 CO2 PCB at J1 Note shown with NIBP Module installed T O R Q U E T O R Q U E T O R Q U E 64 In Oz Screw 202253 760 4 places CO2 Module 3012140 OEM CO2 Cable 320699...

Страница 20: ...Route the CO2 tubing and CO2 adapter cable as shown Ensure that the cable and tubing are not pinched when installing the bracket cover 12 5 Attach the bracket cover to the OEM bracket with four new screws 202253 760 torque to 64 in oz 12 6 If Present route the NIBP cable through the cable mount on side on bracket cover CO2 Option Screws 202253 760 4 places T O R Q U E T O R Q U E T O R Q U E 64 In...

Страница 21: ...te excess tubing as shown Ensure that the NIBP tubing is routed through the hole in the bracket cover 12 9 Connect CO2 module tube to CO2 inlet tube NOTE The Nafion tube can cause pinching if pushed back into the CO2 module area Keep the tube from the module stretched out while connecting the inlet tube 12 10 Connect CO2 inlet cable W28 to CO2 adapter cable W30 12 11 Connect the exhaust tube to th...

Страница 22: ... PCB 13 3 Install four new screws 202253 761 torque to 6 8 in lb 13 4 Install the nylon standoff 3010569 02 in the OEM hole torque to 64 in oz using a 1 4 socket 13 5 If present connect the SpO2 OEM cable W21 3207000 and ensure locking feature is engaged 13 6 Connect the CO2 OEM cable W26 3206998 and ensure locking feature is engaged 13 7 If present connect the NIBP OEM cable W27 3012181 and lock ...

Страница 23: ...ble W01 to the power PCB J17 NOTE The W01 power system PCB cable is under the OEM shield 13 10 Install the OEM shield 3208298 000 13 11 Connect the W02 power therapy PCB cable 3009726 to J8 on the power PCB 13 12 Route the left side of the OEM shield under the power therapy cable J8 connector and over the top of J11 J13 and J15 connectors on power PCB PWR Therapy Cable 3009726 05 W02 OEM Shield 32...

Страница 24: ...sed State Date 09 08 2011 14 Installing the Transfer Relay Assembly A13 14 1 Place the transfer relay assembly into the rear case 14 2 Install the capacitor bracket 3207031 using two new screws 202253 761 torque to 6 8 in lb Position Relay as shown Screw 202253 761 2 places Cap Bracket 3207031 T O R Q U E T O R Q U E T O R Q U E 6 8 In Lb ...

Страница 25: ...ex cable 3206966 to J4 of the system PCB 15 3 Connect the W01 power system cable to J1 of system PCB 15 4 Connect the W02 power therapy cable from the power PCB P20 3009726 to J20 of the therapy PCB 15 5 Connect the 5 pin connector from the A13 transfer relay P18 to J18 of the therapy PCB 15 6 Connect the 5 pin connector from the A15 energy capacitor to J19 of the therapy PCB Connect J4 USB Flex W...

Страница 26: ...sembly continued 15 7 Connect the 5 pin connector from the A13 transfer relay P21 to J21 of the therapy PCB 15 8 Connect the 2 pin connector red black wires from the A13 transfer relay to J22 of the therapy PCB WARNING POSSIBLE INABILITY TO DELIVER THERAPY Visually inspect to ensure that P22 is fully inserted into the J22 connector Connect J21 Transfer Relay Cable A13 Connect J22 2 Pin Transfer Re...

Страница 27: ...asic PCB at J106 15 10 Line up the system PCB with the inserts in the rear case and secure with seven new screws 202253 761 Torque 6 8 in lb 15 11 Capture the ground strap from the EMI Shield with one new screw with washer 3207337 312 Torque 6 8 in lb NOTE The screw in the ECG shield can be mis positioned Check to ensure that the screw is installed and torqued Screws 202253 761 7 places T O R Q U ...

Страница 28: ...nnect the W07 ECG cable from the parameter bezel to J6 of the system PCB 15 13 If present connect the W33 IP cable from the parameter bezel to J7 of the system PCB 15 14 If present connect the W35 temperature cable from the parameter bezel to J7 of the system PCB NOTE Route wires ECG behind the connector and IP Temp in front of connector to reduce possible cable pinch with the front case Connect J...

Страница 29: ... the case seal is in place in the groove along outside edge of front case Fold the front and rear case halves together Route the therapy cable wires away from the edge of the case to avoid pinching CAUTION POSSIBLE COMPONENT DAMAGE Ensure the therapy cable wires are routed away from the edge of case to avoid wire pinching POSSIBLE MOISTURE LEAKAGE Visually inspect the mating surfaces between the f...

Страница 30: ... 10 0 in lb using a P2 bit 16 7 Reinstall the right corner bumper 3207307 001 with 4 screws 3207361 375 torque to 10 0 in lb using Torx T 15 bit 16 8 Reinstall the left corner bumper 3206968 000 with 4 screws 3207361 375 torque to 10 0 in lb using Torx T 15 bit NOTE If new bumpers and feet are required use Guard Feet Repair Kit MIN 3305431 019 Screws 201407 069 14 places T O R Q U E T O R Q U E T ...

Страница 31: ...tate Released State Date 09 08 2011 17 Installing the Parameter Bezel Label Set 17 1 Use a new parameter bezel label Apply the parameter bezel label 1 from the label set 3207318 XXX or 3305642 XXX to the bezel front Press the label down firmly 17 2 Install the CO2 cover 3207407 000 onto the CO2 adapter CO2 Connector Cover 3012120 ...

Страница 32: ... startup screen of device 3207410 Version 1 V1 LIFEPAK 15 3306808 Version 2 V2 LIFEPAK 15 Note Do not install V1 LIFEPAK 15 software on a device that already has V2 software installed 18 2 2 Install device software that is specified on the Unit Barcode Traveler UBT or kit packing list See V2 software information in previous step Follow combined loader instruction 3206073 N or greater and perform s...

Страница 33: ... more information about monitoring channels setup refer to LIFEPAK 15 setup options 3306226 19 Perform PIP TCP Complete Performance Inspection Procedure PIP for a LIFEPAK 15 device for all the features that are installed into the device Use LIFEPAK 15 V1 V2 Service Manual Manual PIP TCP procedure or CAPIP test 20 Document the Upgrade International Service document service action per local processe...

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