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Table of contents

Contents .......................................................................................... Chapter

Safety ........................................................................................................................... 1

Proper use ................................................................................................................... 2

Specifications ............................................................................................................... 3

Disposal of the machine .............................................................................................. 4

Transport, packaging and storage ................................................................................ 5

Explanation of the symbols .......................................................................................... 6

Controls ....................................................................................................................... 7

Mounting and commissioning the machine ................................................................. 8

Preparation ................................................................................................................... 9

Sewing ....................................................................................................................... 10

Input mode functions ................................................................................................. 11

Care and maintenance ............................................................................................... 12

Adjustment ................................................................................................................ 13

Controller ................................................................................................................... 14

Circuit diagrams ......................................................................................................... 15

Parts list .........................................................................................................................

Miscellaneous ................................................................................................................

Содержание 3588-04/020

Страница 1: ...296 12 18 145 Betriebsanleitung engl 05 99 3588 04 020 Instruction Manual...

Страница 2: ...s whether in whole or in part is only permitted with our previous permission and with written reference to the source G M PFAFF Aktiengesellschaft Postfach 3020 D 67653 Kaiserslautern K nigstr 154 D 6...

Страница 3: ...ing and storage 5 Explanation of the symbols 6 Register 03 Controls 7 Register 04 Mounting and commissioning the machine 8 Register 05 Preparation 9 Register 06 Sewing 10 Input mode functions 11 Regis...

Страница 4: ...1 01 Directives 1 1 1 02 General notes on safety 1 1 1 03 Safety symbols 1 2 1 04 Important points for the user 1 2 1 05 Operating and specialist personnel 1 3 1 05 01 Operating personnel 1 3 1 05 02...

Страница 5: ...tions must be observed When sewing parts e g needle presser or bobbin are exchanged when the machine is being threaded when the machine is left unattended and during maintenance work the machine is to...

Страница 6: ...perating the machine for the first time The operating and specialist personnel is to be instructed on the safety equipment of the machine and regarding safe work methods It is the duty of the user to...

Страница 7: ...eport to the user any changes in the machine which may reduce its level of safety 1 05 02 Specialist personnel Specialist personnel are persons who have completed expert education training in the fiel...

Страница 8: ...become trapped or be slung away Danger of injury by hurled objects Do not operate the machine without protective covers 1 2 3 4 and 5 Danger of crushing between moving parts of the pneumatic or feed s...

Страница 9: ...ions 3 1 4 Disposal of the machine 4 1 5 Transport packaging and storage 5 1 5 01 Transport to the customer s premises 5 1 5 02 Transport within the customer s premises 5 1 5 03 Disposal of the packag...

Страница 10: ...his machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be held liable for any damage caused by the inappropriate use of the machine...

Страница 11: ...Motor speed max 4000 rpm Connection voltage 230 V 50 60 Hz AC Power requirement 2 2 kW Range of control 250 x 250 mm Storage capacity 320 KB Working air pressure min 6 bar Airconsumption approx 25 l c...

Страница 12: ...various plastics The electrical equipment consists of plastics and copper The machine must be disposed of in accordance with applicable local environmental protection regulations If necessary a speci...

Страница 13: ...he location of use The machine may only be transported in an upright position 5 03 Disposal of the packaging The packaging of these machines consists of paper cardboard and VCE fiber The proper dispos...

Страница 14: ...ction Manual tasks to be carried out and important information are drawn to your attention by symbols The symbols have the following meanings Note information Cleaning care Lubrication Servicing repai...

Страница 15: ...On off switch 7 1 7 02 Stop switch 7 1 7 03 Switch for the inserting function 7 2 7 04 Double start keys 7 4 7 05 Handwheel 7 4 7 06 Control panel 7 5 7 06 01 Display 7 5 7 06 02 Operation mode keys...

Страница 16: ...switch By turning on off switch 1 the power supply to the machine is switched on or off 7 02 Stop switch By pressing the stop switch 1 the complete work cycle is stopped Refer to chapter 10 04 Pro gra...

Страница 17: ...POCKET PLATE FRONT or BASIC POSITION POCKET PLATE BACK and by switching the function UNI MATERIAL on or off the following menu combinations can be created Menu combinations Switch functions BASIC POSI...

Страница 18: ...BACK PLAIN MATERIAL OFF Menu combinations Switch functions BASIC POSITION POCKET PLATE BACK PLAIN MATERIAL OFF 1st actuation Move pocket plate forward switch fabric suction needle strip on 2nd actuat...

Страница 19: ...ode when both double start keys 1 are activated simultaneously the entire program sequence is started The double start keys 1 also are used to continue the program after the bobbin has been replaced o...

Страница 20: ...text field is in the middle section of the screen Here messages can be displayed in 2 lines Pictogram bar The pictogram bar is found at the bottom of the display Here symbols are displayed whose corr...

Страница 21: ...input values To raise and lower input values Esc key To interrupt functions without taking on the value entered To return to superordinate menu functions Clear key To reset the input value to 0 Enter...

Страница 22: ...ommissioning the machine 8 1 8 01 Mounting 8 1 8 02 Removing the transit support bracket 8 2 8 03 Mounting the spool holder 8 2 8 04 Commissioning 8 3 8 05 Turning the machine on off 8 4 8 06 Connecti...

Страница 23: ...must be a stable and horizontal surface as well as suitable electricity and compressed air supplies see chapter 3 Specifications Lift the machine with a forklift from the shipping pallet For machines...

Страница 24: ...unt the spool holder according to Fig 8 03 Fig 8 02 8 02 Removing the transit support bracket Before the machine is commissioned transit support bracket 1 must be removed Transit support bracket 1 ser...

Страница 25: ...ecifications If the mains voltage and the connection voltage differ the machine must not be operated under any circumstances Have specialists connect the machine to the mains Oil the machine and or fi...

Страница 26: ...e automatic sewing mode When commissioning the machine the zero point must be checked and if necessary adjusted see chapter 8 07 Adjusting zero point To switch off the machine turn the On Off switch 3...

Страница 27: ...lect the ADJUST ZERO POINT function Enter the code number via the number keys The four digit code number factory setting 3588 can be altered via the menu functions Please see chapter 11 03 Summary of...

Страница 28: ...osition Select the NEEDLE POSITION function from the menu for adjusting the zero point Press the plus key to position the sewing jig transport in needle position 2 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear...

Страница 29: ...ustment pin 1 Enter Fig 8 12 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear 1 GAUGE POSITION 2 NEEDLE POSITION 3 FOLDER POSITION Folder position Select the FOLDER POSITION function from the menu for adjusting th...

Страница 30: ...and if necessary correct the position of the pocket plate according to Chapter 13 06 05 Pocket plate position front Verify the input by pressing the Enter key and remove the blocking pin Select Sewin...

Страница 31: ...ead tension 9 3 9 04 Threading the needle adjusting the needle thread tension 9 4 9 05 Selecting a language 9 5 9 06 Selecting a seam program 9 6 9 07 Automatic change in program station 9 7 9 08 Edge...

Страница 32: ...ately trained personnel 9 01 Inserting the needle Turn the machine off Danger of injury if the machine starts up suddenly Only use 134 or 1955 system needles Raise the needle bar to its highest postio...

Страница 33: ...using thread cutter 3 Switch on the bobbin winder by pressing the spindle 2 and cam 4 simultaneously The bobbin 1 fills up while you are sewing The thread tension on bobbin 1 can be adjusted with scr...

Страница 34: ...by pressing Enter Press double start keys see chapter 7 04 Double start keys The program cycle continues Manual SEWING Select Change bobbin function number key 8 Change bobbin adjust bobbin thread te...

Страница 35: ...ser foot 1 number key 2 Thread trapper 2 opens Thread the needle according to Fig 9 04 Adjust the needle thread tension by turning knurled screws 3 Raise presser foot 1 number key 2 Thread trapper 2 c...

Страница 36: ...th the number keys 1 6 1 D 2 GB 3 F 4 E 5 I 6 PL The language selected is assumed immediately once the corresponding number has been entered 9 05 Selecting a language Select INPUT mode by pressing the...

Страница 37: ...election Select a previously entered parts program using the number keys Confirm the selection by pressing Enter It is possible to transfer seam programs from a disk to the machine memory To do this a...

Страница 38: ...lecting a seam program Select the INPUT mode by pressing the respective key Depending on the setting and configuration of the machine the displayed status bar may differ from the following example Fig...

Страница 39: ...older functions edge folder functions edge folder functions edge folder functions number key 8 Scroll through the menu page using the right arrow key right arrow key right arrow key right arrow key ri...

Страница 40: ...be activated and a jig code must be entered in the sewing program in order to use the jig monitor 9 09 01 Activating jig monitor Select the INPUT mode by pressing the respective key Depending on the s...

Страница 41: ...ee 6 free magnet magnet free 7 magnet magnet magnet free 8 free free free magnet 9 magnet free free magnet Bit assignment Example decimal number 3 5 is equal to the binary combination 11 00 10 1 0 The...

Страница 42: ...sewing jig 3 and pocket plate 4 Insert a new pocket plate and a matching sewing jig Tighten screws 1 and 2 Confirm the new pocket plate and sewing jig by pressing the plus key Unscrew the compressed a...

Страница 43: ...ON POCKET PLATE FRONT PLAIN MATERIAL OFF Slide the pocket cutting onto the pocket plate according to Fig 9 12 Activate the inserting function switch the pocket plate is lowered Activate the inserting...

Страница 44: ...1 04 Selecting functions from the menu 11 4 11 05 Functions in the INPUT mode 11 6 11 06 Creating modifying seam programs 11 21 11 06 01 Seam program structure 11 21 11 06 02 Status bar when entering...

Страница 45: ...length Next to this symbol you will find the stitch length value for the selected seam program Maximum speed Next to this symbol the maximum speed of the machine is indicated Piece counter Next to thi...

Страница 46: ...opening and closing the retainer clamp at the stacker station for removing the workpiece Folding on off number key 5 only when ALTERNATING FOLDING is selected Direct function for manipulating the auto...

Страница 47: ...number key 7 Program station B number key 8 Label feed on off number key 9 10 04 Program interruption To interrupt the program cycle of a seam program press the stop switch see chapter 7 02 Stop swit...

Страница 48: ...the entire seam pattern is traced automatically To do this press the Step by step forwards backwards function simultaneously with the Start function Basic position number key 6 Direct function for po...

Страница 49: ...Bobbin thread functions 2 BOBBIN THREAD PRESELECT 1 RESET STITCH COUNTER Head functions 1 STANDARD STITCH LENGTH 2 MAXIMUM SPEED 3 REDUCED SPEED 4 DELAY ZIGZAG ON 5 DELAY ZIGZAG OFF 6 SEWING 1 INTERME...

Страница 50: ...HREAD MONITOR 2 LANGUAGE SELECTION 3 OPTIONS 5 LOCK RELEASE FUNCTIONS 4 CONTINUOUS CARRIAGE MOVEMENT 2 DIRECTORY OF DISK 1 DIRECTORY OF MEMORY 1 READ ONE PROGRAM FROM DISK 2 READ ALL PROGRAMS FROM DIS...

Страница 51: ...OUTPUTS 4 DISPLAY INPUTS OUTPUTS 5 ADJUST ZERO POINT 1 GAUGE POSITION 2 NEEDLE POSITION 3 FOLDER POSITION 6 CONFIGURE MACHINE 1 TILTABLE HEAD 2 VERTICAL HOOK 3 JIG MONITOR 4 LABEL FEED 5 HEIGHT ADJUS...

Страница 52: ...ANAGEMENT 2 CREATE MODIFY PROGRAM 3 COUNTER 4 SWITCH FUNCTIONS 5 TIMES 6 SERVICE 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear Fig 11 03 1 SEWING DRIVE FUNCTIONS 2 STEPPING MOTOR FUNCTIONS 3 SWITCH OUTPUTS 4 DI...

Страница 53: ......

Страница 54: ......

Страница 55: ...S 4 DISPLAY INPUTS OUTPUTS 1 SEWING DRIVE FUNCTIONS 6 CONFIGURE MACHINE 7 OTHER FUNCTIONS 3 SWITCHOUTPUTS 5 ADJUST ZERO POINT 2 READ MACHINE DATA FROM DISK 4 DISPLAY SOFTWARE STATUS 6 CHANGE CODE NUMB...

Страница 56: ...matic program change number key 4 When this function is active an automatic change between the program station A and B is carried out after the seam program has been sewn Vertical adjustment of frame...

Страница 57: ...er of stitches which are sewn until the command Zigzag on is output see Fig 11 10 ZIGZAG DELAY OFF For entering the number of stitches which are sewn until the command Zigzag off is output see Fig 11...

Страница 58: ...g the double start keys UNI MATERIAL Changes the foot switch functions for working uni materials see chapter 7 03 BASIC POSITION POCKET PLATE Determines the baisc position of the pocket plate ALTERNAT...

Страница 59: ...0 s 5 TIME FOR EDGE FOLDERS BACK 0 10 s 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear Fig 11 14 6 TIME FOR POCKET PLATE UP 0 50s 7 FEED SPEED 100 8 SEAM CORRECTION X 0 2 mm 9 SEAM CORRECTION Y 0 5 mm 1 SLOW RO...

Страница 60: ...lder only starts moving upwards after the folder plates have positioned in their furthest end position TIME FOR POCKET PLATE UP For entering the delay time between pocket plate back and pocket plate u...

Страница 61: ...4 FORMAT DISK 5 STATISTICAL PROGRAM DATA 6 DATA TRANSFER WITH PC DIRECTORY Opens a menu with items for listing memory contents 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear Fig 11 18 1 DIRECTORY OF MEMORY 2 DI...

Страница 62: ...DELETE ONE PROGRAM ON DISK 4 DELETE ALL PROGRAMS ON DISK DELETE ONE PROGRAM IN MEMORY Deletes a selected program from the machine memory DELETE ALL PROGRAMS IN MEMORY Deletes all programs in the machi...

Страница 63: ...3 STITCH REVERSAL 10 STITCHES 4 RESPONSE TIME NEEDLE THR MONITOR SURPRESSED STITCHES NEEDLE THREAD MONITOR Changes the number of stitches for which the needle thread monitor is not active while the w...

Страница 64: ...n be influenced by the setting START FOR THREAD TRIMMING Changes the point in time at which the impulse to start thread trimming is sent to the thread trimming valve degree after needle bar at TDC SWI...

Страница 65: ...chine is equipped with a tiltable head this function serves to switch the extra on or off JIG MONITOR If the machine is equipped with the optional jig monitoring device this function serves to switch...

Страница 66: ...ases locks all functions in the INPUT mode secures them with a code number or makes them accessible to authorized personnel only by means of a key For the table of code numbers of the individual funct...

Страница 67: ...11 28 1 SEWING DRIVE FUNCTIONS 2 STEPPING MOTOR FUNCTIONS 3 SWITCH OUTPUTS 4 DISPLAY INPUTS OUTPUTS 5 ADJUST ZERO POINT 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear Fig 11 29 6 CONFIGURE MACHINE 7 OTHER FUNCT...

Страница 68: ...us keys while the motor is running THREAD TRIMMING PROCEDURE Starts the thread trimming procedure CUTTING SPEED PRE SEL Pre selects the positioning speed for thread cutting STEPPING MOTOR FUNCTIONS Op...

Страница 69: ...GE POSITION 2 NEEDLE POSITION 3 FOLDER POSITION GAUGE POSITION Sets the basic position of the linkage based on the carriage s proximity switches using the zero point gauge NEEDLE POSITION Adjusts the...

Страница 70: ...ry e g after a cold start CARRY OUT COLD START Carries out a cold start When carrying out a cold start all settings except the zero point and the machine configuration settings are reset to boot up va...

Страница 71: ...o called sections which can be divided into two groups Sections which influence the geometry of the seam pattern Sections with machine functions Stitch data record The stitch data record is required f...

Страница 72: ...p by step forwards Block functions 1 MARK START OF BLOCK 2 MARK END OF BLOCK 3 MANIPULATE BLOCK 1 SCALE UP FACTOR FOR X AXIS 2 SCALE UP FACTOR FOR Y AXIS 3 ROTATION ANGLE 4 MIRROR 4 MOVE BLOCK 5 DELET...

Страница 73: ...11 37 1 MARK START OF BLOCK 2 MARK END OF BLOCK 3 MANIPULATE BLOCK 4 MOVE BLOCK 5 DELETE BLOCK MARK START OF BLOCK MARK END OF BLOCK After a desired point in the program has been selected by tracing...

Страница 74: ...key 5 1 2 3 4 4 5 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear Fig 11 39 1 MOVE PATTERN 2 MANIPULATE PATTERN SYMMETRY POINT WITH TRANSFER KEYS 3 MANIPULATE PATTERN SYMMETRY POINT WITH NUMERIC KEYS MOVE PATTERN...

Страница 75: ...lay to 0 thus creating a new reference point Delete number key 8 Deletes the current section Change number key 9 Allows you to modify the current section Activate Insert number key 0 Allows you to swi...

Страница 76: ...Insert single stitch Insert line Insert block Insert curve Insert fast slew Graphical functions 1 STANDARD STITCH LENGTH 2 STITCH LENGTH 3 STITCH WIDTH 4 CIRCLE 5 ARC 6 CURVE END POINT 7 FLAP STOP In...

Страница 77: ...ts do not necessarily have to be needle penetration points A stitch length must be defined The more curve points you enter the more precise the course of the curve will be Fast Slew number key 5 With...

Страница 78: ...o determine three points The first point is automatically the starting point The two remaining points have to be entered A stitch length must be defined ARC For the arc the same applies as for the cir...

Страница 79: ...be set wide or narrow PROGRAMMABLE OUTPUTS Allows you to switch selectable outputs via a menu OUTPUT 1 OUTPUT 2 SEAM INTERRUPTIONS Interrupts the sewing of the program When you select this function a...

Страница 80: ...t mode is active The CREATE MODIFY PROGRAM function can be ended at any time by pressing the operation mode keys INPUT SEWING In general the function should be concluded with stitch generation since o...

Страница 81: ...part set must match Fig 11 44 Fig 11 45 Lift the sewing jig number key 1 and insert the pattern Lower the sewing jig number key 1 Press Enter 2 1 2 3 4 5 6 7 9 0 Enter 8 Esc Clear Select INPUT mode p...

Страница 82: ...the display where you can input the jig code in this case obstructions means that additional devices have been attached to the sewing jig e g a variable sewing slot 0 Enter 1 2 3 4 5 6 7 9 0 Enter 8 E...

Страница 83: ...e function number key 9 to enter the starting position Fig 11 52 X 0 Y 0 5 START POINT START POINT X 0 Y 0 Move to the start point using the number keys 1 4 By pressing Esc the value of the coordinate...

Страница 84: ...RMISSIBLE 0 10 6 00 MM Fig 11 57 Enter the value for the standard stitch length via the number keys e g 3 40 mm Confirm by pressing Enter Fig 11 58 Select the Line function number key 2 to insert a st...

Страница 85: ...3 REDUCED SPEED 4 SPEED 5 VARIABLE SEWING SLOT Fig 11 62 X 546 Y 0 9 ZIGZAG ON S PAR 0 Select Graphical functions number key 6 Select the STITCH LENGTH function Enter the stitch length via the number...

Страница 86: ...ne functions number key 9 Switch off the ZIG ZAG function number key 1 Press Enter Fig 11 65 X 610 Y 0 12 ZIGZAG OFF S PAR 0 Select Graphical functions number key 6 Switch on the STANDARD STITCH LENGT...

Страница 87: ...ine Press Enter Fig 11 69 X 610 Y 1270 16 LINE LINE END POINT X 610 Y 1270 Move to the next end point of the line Press Enter Fig 11 70 X 610 Y 0 17 LINE LINE END POINT X 610 Y 0 Press Esc Select Mach...

Страница 88: ...Select the Line function Move to the end point of the line Press Enter Fig 11 73 X 546 Y 0 20 LINE LINE END POINT X 546 Y 0 Press Esc Select Machine functions Select the ZIG ZAG function Press Enter 2...

Страница 89: ...to sew with the created or modified seam program Incomplete or faulty programs may be ended without stitch generation However when selecting the seam program in the SEWING mode the respective error me...

Страница 90: ...ards 13 5 13 05 04 Counterweight 13 6 13 05 05 Preadjusting the needle height 13 7 13 05 06 Zero stitch 13 8 13 05 07 Centering the needle in the needle hole 13 9 13 05 08 Zigzag stitch movement 13 10...

Страница 91: ...g feed 13 37 13 06 07 Positioning the edge folding unit 13 38 13 06 08 Aligning the die 13 39 13 06 09 Control sequence of the folder plates 13 40 13 06 10 Position of folder plates 13 41 13 06 11 Pos...

Страница 92: ...machine weekly Clean the hook compartment several times daily Clean needle area several times daily Check oil level for sewing head lubrication daily before use Lubricate needle bar frame eccentric e...

Страница 93: ...on disturbances we recommend the following cleaning work for a machine in single shift operation Clean the hook compartment and the needle area of the sewing head several times daily Clean the entire...

Страница 94: ...es the hook race groove by approx 5 mm Remove the bobbin case 3 Clean the hook race Reinsert bobbin case 3 Screw on hook gib 2 Press double start keys Fig 12 02 12 03 Cleaning the blower air filter Re...

Страница 95: ...ement 1 and drum 2 with benzine Blast filter element 1 from the inside out with compressed air Screw on drum 2 Make sure that the seals are positioned properly Fig 12 04 1 2 12 05 Checking regulating...

Страница 96: ...r double shift operation Screw on cover 12 06 Checking the oil level of the sewing head lubrication The oil level in drum 1 must be checked daily before use of the machine The oil level must be betwee...

Страница 97: ...gh performance grease part No 280 1 120 210 Unscrew the cover of the sewing jig feed Grease the guides via grease nipple 1 2 and 3 using a grease gun every 2 months for single shift operation and mont...

Страница 98: ...machine and ensure that it cannot be switched on accidentally Only use Isoflex Topas L32 high performance grease part No 280 1 120 210 Grease the guide at grease nipple 1 using a grease gun every two...

Страница 99: ...12 8 Care and maintenance...

Страница 100: ...uring machine parts and must be loosened before the adjustment and retightened after all adjustments are carried out 13 02 Tools gauges and other accessories 1 set of screwdrivers with blade widths fr...

Страница 101: ...move the protective cover 1 screws 2 Remove the cover plate 3 screws 4 6 screws altogether Unplug pneumatic power supply 5 and electrical power supply 6 Unhook catch 7 and fold down sewing head Remove...

Страница 102: ...Requirement When the sewing head is lowered the distance from the lower edge of the shaft 1 to the bedplate must be 132 8 mm Check the distance between the shaft 1 and the bedplate using adjustment g...

Страница 103: ...ts original position and tighten screws 3 lightly Adjustment gauge 1 remains screwed on for further adjustments The precise adjustment of the presser bar 4 is described in chapter 13 05 21 Presser hei...

Страница 104: ...close as possible over the toothed belt sprockets without touching them Move the upper 1 screw 2 and lower toothed belt guards 3 screws 4 at the underside of the sewing head according to the requireme...

Страница 105: ...04 Counterweight Requirement In needle bar position BDC the largest eccentricity of the counterweight 1 must be at the top Move needle bar to BDC Turn counterweight 1 screws 2 according to the requir...

Страница 106: ...the needle height Requirement At needle bar position TDC the distance between the needle point and the adjustment gauge must be approx 22 mm Move needle bar 1 screws 2 without twisting it according t...

Страница 107: ...ded straight stitch position the crank 2 must not carry out any movement when the handwheel is turned Pull out cylinder plunger 1 fully Turn crank 2 screw 3 according to the requirement In order to be...

Страница 108: ...ly into the corresponding adjustment hole of the adjustment gauge 8 Insert adjustment pin 1 into the needle bar and screw tight Loosen screws 2 3 and 4 Pull out cylinder plunger 5 until it stops Move...

Страница 109: ...ovement Requirement When the needle is in TDC the needle bar 1 must not carry out any movement when the lever 4 is operated Fig 13 09 Bring needle bar 1 to TDC Turn eccentric 2 screw 3 without twistin...

Страница 110: ...dle lightly Set the stitch length control to straight stitch position Loosen the fastening screws of the bevel gear 1 and screws 2 Move the needle bar to BDC In this position slide the 2 4 mm thick fe...

Страница 111: ...s not pressed against by the needle guard 4 Tighten screws 2 Taking the backlash of the toothed gear into account tighten the fastening screws of the bevel gear 1 If required move the needle bar screw...

Страница 112: ...with each other 2 When the bobbin case opener 5 is at its rear point of reversal the distance between the bobbin case base 6 and the retaining spring 1 must be equal to the thread thickness 2 7 6 5 1...

Страница 113: ...er presser lifting stroke Requirement At needle bar position BDC the counter presser 3 must be positioned at its top point of reversal Fig 13 12 1 2 2 Move needle bar to BDC Turn eccentric 1 screws 2...

Страница 114: ...the closed hook compartment cover 3 Position lever 1 nut 2 at its lower stop see arrow Fit hook compartment cover 3 and turn bracket 4 screw 5 according to the requirement If necessary the presser li...

Страница 115: ...uirement In straight stitch position when the needle penetrates it must be centered in the needle hole of the counter presser 2 Pull out plunger 1 until it stops straight stitch position Adjust the co...

Страница 116: ...ch width Requirement At the maximum zigzag stitch width the needle must not strike against the edge of the counter presser Turn screw 1 nut 2 according to the requirement By turning screw 1 the bartac...

Страница 117: ...up lever to its resting position Fig 13 16 Retract the plunger 1 in cylinder 2 until it stops Move the cylinder carrier 3 screws 4 according to requirement 1 Bring the take up lever to BDC and push th...

Страница 118: ...bin case 4 6 2 8 1 4 3 0 8 mm 5 4 3 7 Fig 13 17 Loosen screws 1 and 2 Position the thread catcher 3 above the bobbin case 4 Move the thread catcher 3 screw 5 according to the requirement Determine the...

Страница 119: ...thread catcher 3 and the knife 5 must be even 3 5 2 1 Bring the needle bar to BDC Move roller lever 1 against control cam 2 by hand Turn the thread catcher 3 according to requirement 1 Tighten screw 4...

Страница 120: ...against the thread catcher 4 6 mm 4 5 6 2 1 3 Bring the take up lever to BDC Press the roller lever 1 into the control cam 2 Turn the handwheel 3 in the direction of the arrow until the thread catche...

Страница 121: ...ion and removal of the bobbin case Fig 13 20 Bring the thread trimmer to resting position Move the clamp spring 1 screws 2 so that the clamp lips are as close as possible to the inside wall and to the...

Страница 122: ...the needle and bobbin threads must be cut perfectly The bobbin thread 3 must be clamped Carry out the cutting operation manually Check requirement 1 If necessary readjust the thread catcher 1 accordi...

Страница 123: ...the presser 1 is raised 2 The presser 1 must be aligned laterally so that the sewing thread is blown out from under the presser 1 when the sewing jig is moved into position 3 4 1 1 1 2 Screw on press...

Страница 124: ...e winder 2 When the bobbin winder is switched off friction wheel 5 must not be driven by drive wheel 1 3 The bobbin winder must switch off automatically when the bobbin has been filled approx 1 mm fro...

Страница 125: ...ent 13 26 13 05 23 Needle thread tension release Requirement For the tension release the distance between the tension disks must be 0 5 mm Turn screw 1 nut 2 according to the requirement Fig 13 24 0 5...

Страница 126: ...pprox 7 mm 2 When the thread loop is at its largest when going round the hook the thread check spring 5 must be lifted slightly above support 1 Adjust support 1 screw 2 according to requirement 1 Move...

Страница 127: ...bsorbing action screw 2 of the upwards movement of the sewing head and the speed screw 3 and shock absorbing action screw 4 of the downwards movement of the sewing head according to the requirement Th...

Страница 128: ...the take up lever Fig 13 27 Allow sewing machine to carry out positioning switch on off Loosen screws 1 Hold synchronizer 2 firmly and bring take up lever 3 to TDC by turning the handwheel 4 Tighten...

Страница 129: ...fter approx 10 seconds a fine line of oil must form on a paper strip 4 held next to the hook Fig 13 28 Cover sensor 1 with metal ruler Turn on machine Select INPUT mode Select Input menu function numb...

Страница 130: ...he start function Allow the sewing motor to run for 2 3 min While the motor is running hold a paper strip 4 next to the hook and check the requirement If necessary adjust the oil supply with screw 2 S...

Страница 131: ...wing stations and hold the workpiece securely Loosen screws 1 on both sides of the machine Align the sewing jig by turning screws 2 nuts 3 on both sides of the machine so that it is parallel to the ta...

Страница 132: ...lel to the top edge of the table Check the requirement using a metal ruler Loosen screws 1 and 2 Adjust the height of the guide 3 with screw 4 nut 5 according to the requirement Turn the plunger lock...

Страница 133: ...3 06 03 Aligning the pocket plate arm Requirement When the pocket plate is lowered it must lie evenly on the table Loosen screws 1 Turn screws 2 nuts 3 according to the requirement Tighten screws 1 Fi...

Страница 134: ...jig feed Select the Sewing mode Machine moves to basic position Remove pocket plate and insert pocket plate gauge 1 Select INPUT mode Select the FOLDER POSITION function from the service menu see cha...

Страница 135: ...Adjustment 13 36 Slide pocket plate gauge 1 to the back and mark front position Loosen screws 3 and 4 Turn screw 5 nut 6 according to the requirement 7 90 8 3 1 5 4 6 Fig 13 32 1 2...

Страница 136: ...ode Select the FOLDER POSITION function from the service menu see chapter 11 03 Summary of the service functions Set the value for the y axis to 0 Check the requirement using the adjustment pin 1 Chan...

Страница 137: ...its zero point more than 5 mm toward the bottom and 260 mm to the top 2 The proximity switch 3 must be 0 2 mm below the switch vane 1 Fig 13 34 Move the switch vane 1 screws 2 according to requirement...

Страница 138: ...e aligned and 3 there must be a clearance of 19 mm between folder arm 4 and pocket plate gauge 4 The folder arm must rest lightly on the table top and hold the workpiece securely 3 4 Fig 13 35 2 1 4 1...

Страница 139: ...rews 6 according to requirements 1 and 2 Tighten screws 5 securely Turn shock absorber 7 nut 8 according to requirement 3 Remove pocket plate gauge 1 and fit the folding unit Apply Tesamoll adhesive t...

Страница 140: ...e fabric under the underside of the pocket plate 2 and they must be positioned on all sides at the same distance of 0 3 to 1 mm depending on the fabric to the pocket plate edges Align the bottom edges...

Страница 141: ...d e c d c d e c d position 3 Switching e f e f e position 4 Switching f g g h f g f g position Fig 13 37 The control sequence and the number of folder plates and the number of switching positions dep...

Страница 142: ...ed on all sides approx 0 1 mm under the lower edges of the strips of the die 4 Fig 13 38 4 1 1 3 3 3 3 2 2 2 2 0 1 mm 1 Remove the folder Align folder plate 1 screws 2 according to requirement 1 Inser...

Страница 143: ...and overlap by 1 to 2 mm 2 The corner folders 4 must be positioned 1 to 2 mm under the folder plates depending on the fabric thickness Preadjust the clamps 1 screws 2 according to requirement 1 For th...

Страница 144: ...ey 9 Align the seam according to the requirement via the functions SEAM CORRECTION X number key 7 and SEAM CORRECTION Y number key 8 Store the changes with the Enter key Switch off the machine 13 06 1...

Страница 145: ...06 13 Seam backtack distance Requirement The distance between the seam backtack and the pocket opening is to be approx 1 mm Adjust stops 1 screws 2 on the pocket plate according to the requirement Fig...

Страница 146: ...2 must hold the workpiece with the least amount of pressure possible Adjust the pressure at pressure reducing valve 1 according to the requirement To carry out the adjustments the outputs Y 52 and Y 5...

Страница 147: ...ment The lowered feed follers 4 must rest lightly and evenly on the table top and be positioned parallel to the front edge of the table 4 1 1 2 2 Turn screws 1 loosen screws 2 slightly and the plunger...

Страница 148: ...ding to Fig 13 44 When newly installing or making the folder plates make sure that they lie behind the corners of the pocket plate by at least the amount of the fabric thickness on the marked spots Fo...

Страница 149: ...pocket and 13 06 13 Seam backtack distance have been carried out With the folder plates fully extended transfer the front edges of the stops 1 and the outer edge of the pocket plate 2 to the lateral...

Страница 150: ...rors Stitch generation 14 15 14 03 Tables 14 16 14 03 01 Tables for lock release functions 14 16 14 03 02 Table of machine data MDAT 14 20 14 03 03 Tables of outputs 14 21 14 03 04 Tables of inputs 14...

Страница 151: ...CAN status BCD switch for setting the diagnostic function numbers 00 99 ADR 1 ADR 10 Diagnostic function 1 8 Indicate highbyte of the inputs of the node 1 8 to be monitored at the diagnostic LEDs DO8...

Страница 152: ...D07 64 D06 32 D05 16 D04 8 D03 4 D02 2 D01 1 Indicate status register of the CAN controller at diagnostic LEDs DI8 DI7 DI6 DI5 Waiting for remote input object receive status DI4 Transmitting output o...

Страница 153: ...ly front of device 8 AT 12V supply front of device 1 6 AT Pin assignment X 3 COM1 and X 4 COM2 PIN Signal PIN Signal 1 Vterm1 6 bridged to PIN 4 2 RxD 7 RTS 3 TxD 8 CTS 4 bridged to PIN 6 9 Vterm2 5 G...

Страница 154: ...uipped with the necessary operating software This software may only be replaced by appropriate specialist personnel The LED Power on indicates if the sewing drive is ready to operate There are no diag...

Страница 155: ...IN Signal PIN Signal 1 GND 14 A 2 TxD 15 A 3 RxD 16 B 4 TxD 17 B 5 RxD 18 Index 6 19 Index 7 GND 20 8 21 9 REF1 22 10 REF1 23 11 REF2 24 12 REF2 25 13 GND 26 X 6 mains PIN Signal 1 PE 2 N 3 L1 X 14 mo...

Страница 156: ...position control in 10 ms 0 100 40 40 890 05H P quota for rest brake 1 50 25 25 891 06H D quota for rest brake 0 50 20 20 894 rotary direction synchronizer see Par 08H Bit1 1 Bit1 1 897 commutating si...

Страница 157: ...Rotary switch B Position B phase current 5 4 A For information on the status indications via LED please refer to chapter 14 02 03 Errors Stepping motor drive Pin assignment X 1 motor 1 input and X 2 m...

Страница 158: ...ation off on drive has been started on on overload protection active flashes off see chapter 14 02 04 Errors Sewing drive LED green LED red Meaning off off line off no function on off machine function...

Страница 159: ...correction see chapter 14 02 01 Example of an error message 14 02 01 Example of an error message In the following an error when switching an output is displayed If an error occurs when switching an ou...

Страница 160: ...ct position 3Bh Path for guided positioning too short 3Ch Reset of the position counter not possible motor is in operation 3Dh Rotating in TDC after power on not permissible 3Eh Synchronization marker...

Страница 161: ...er is not ready the Enable input is not activated a breakage has occurred in the supply and or blocking detection line 06 READY is lit when the amplifier is driven correctly the supplied voltage is in...

Страница 162: ...rotating signal input gate active set input to inactive but does have a holding torque signal input pulse correct timing and voltage level motor is rotating signal inputs pulse and correct timing and...

Страница 163: ...s _____ _____ I t power off motor motor overloaded check drive six times ____ ____ I t power off frequency frequency converter overloaded converter check drive seven times ___ ___ motor temperature to...

Страница 164: ...r serial interface 2 incorrect command 3 syntax error 4 invalid character in the data field 5 invalid disk drive number 6 disk has no name 7 sector not found 8 file concatenation incorrect 9 sector wi...

Страница 165: ...record 7 Fast slew although machine is sewing 8 Stitch length inadmissible line 9 Stitch length inadmissible circle 10 Circle point circle end point 11 Division by 0 12 Stitch length inadmissible curv...

Страница 166: ...G ON 13 DELAY ZIGZAG OFF 14 SEWING 15 Folder functions 16 INTERMEDIATE STOP 17 UNI MATERIAL 18 BASIC POSITION POCKET PLATE 19 ALTERNATING FOLDING 20 ALTERNATING LABELLING 113 EDGE FOLDER CONFIGURATION...

Страница 167: ...PROGRAMS IN MEMORY 44 DELETE ONE PROGRAM ON DISK 45 DELETE ALL PROGRAMS ON DISK 46 FORMAT DISK 47 STATISTICAL PROGRAM DATA 48 DATA TRANSFER WITH PC 49 CREATE MODIFY PROGRAM 50 COUNTER 51 RESET PIECE...

Страница 168: ...INUOUS CARRIAGE MOVEMENT 77 LOCK RELEASE FUNCTIONS 78 TIMES 110 TIME FOR LABEL CLAMP CLOSED 79 SERVICE 80 SEWING DRIVE FUNCTIONS 81 TURN SEWING MOTOR 82 THREAD TRIMMING PROCEDURE 83 CUTTING SPEED PRE...

Страница 169: ...BLE HEAD 97 VERTICAL HOOK 98 JIG MONITOR 99 LABEL FEED 100 HEIGHT ADJUSTMENT 102 OTHER FUNCTIONS 103 WRITE MACHINE DATA ON DISK 104 READ MACHINE DATA FROM DISK 105 CARRY OUT COLD START 106 DISPLAY SOF...

Страница 170: ...parts programs slow rolling time stacker fast rolling time stacker Time for stack trestle back time for edge folders back time for pocket plate up feed speed seam correction X seam correction Y Counte...

Страница 171: ...uction on 13 OUT15 Y35 1 jig up 14 OUT16 Y35 2 jig down 15 Node A12 X300 Output Denomination Index number OUT1 Y30 presser foot down thread trapper up 16 OUT2 Y31 1 lift head 17 OUT3 Y31 2 lower head...

Страница 172: ...ositioning off variable sewing slot 35 wide OUT5 not assigned 36 OUT6 BOBRES reset for bobbin thread monitor 37 OUT7 not assigned 38 OUT8 Y40 hook lubrication on 39 OUT9 STR start stacker motor clockw...

Страница 173: ...11 S1IND OUT12 S2IND OUT13 K53 OUT9 STR stacker motor slowly backwards 49 OUT10 STL OUT11 S1IND OUT12 S2IND OUT13 K53 OUT9 STR stacker motor fast forward 50 OUT10 STL OUT11 S1IND OUT12 S2IND OUT13 K53...

Страница 174: ......

Страница 175: ...it 7 IN9 BOBERR bobbin thread disturbance IN10 ETERR label feed error IN11 ETRDY label feed completed IN12 ETINKL label in clamp IN13 not assigned IN14 E12 1 Flap position switched on flap version 2 I...

Страница 176: ...BERGER 71 7500 0221 A22 Sewing motor amplifier QUICK 71 5900 0711 A23 Synchronizer 71 1400 0041 A24 Needle thread monitor monitoring results 71 7100 0079 A25 Needle thread monitor sensor 71 7100 0080...

Страница 177: ...ate up E50 1 Roller down E50 2 Roller up E52 Stacker frame at front E54 1 Frame up E54 2 Frame down in1 Programmable input 1 in2 Programmable input 2 sm1limit Neutral position SM1 sm2limit Neutral pos...

Страница 178: ...p down X21 tsaug inserting function switch suction key X22 M6 vacuum blower motor X23 M5 height adjustment X24 E1 1 folder X25 E1 2 folder X26 E2 2 folder X27 E4 1 folder X28 E4 2 folder X29 E5 1 fold...

Страница 179: ...0 Presser foot up Thread trapper up Y31 1 Raise head arm Y31 2 Lower head arm K32 Thread tension release on Thread tens up K33 Thread cutting on vertical hook system Y33 Thread cutting on horizontal h...

Страница 180: ...15 5 91 191 386 95 Part 1 Version 24 07 97 Circuit diagram Overview...

Страница 181: ...15 6 Circuit diagram Overview Version 14 02 97 91 191 386 95 Part 2...

Страница 182: ...15 7 91 191 386 95 Part 3 Version 24 07 97 Circuit diagram Overview...

Страница 183: ...15 8 Circuit diagram Overview Version 24 07 97 91 191 386 95 Part 4...

Страница 184: ...15 9 91 191 386 95 Part 5 Version 24 07 97 Circuit diagram Overview...

Страница 185: ...15 10 Mains supply 230 V Version 23 07 97 91 191 360 95...

Страница 186: ...15 11 91 191 367 95 Version 24 07 97 Terminals X1...

Страница 187: ...15 12 Circuit diagram A20 A21 Version 14 02 97 91 191 387 95...

Страница 188: ...15 13 91 191 388 95 Version 14 02 97 Circuit diagram A20 A22...

Страница 189: ...15 14 Circuit diagram A11 L1 Version 05 03 99...

Страница 190: ...15 15 Version 24 07 97 Circuit diagram A11 L2...

Страница 191: ...15 16 Circuit diagram A12 L3 Version 24 07 97...

Страница 192: ...15 17 Version 24 07 97 Circuit diagram A12 L4...

Страница 193: ...15 18 Circuit diagram A13 L5 Version 05 03 99...

Страница 194: ...15 19 Version 05 03 99 Circuit diagram A13 L6...

Страница 195: ......

Страница 196: ...sellschaft Postfach 3020 D 67653 Kaiserslautern K nigstr 154 D 67655 Kaiserslautern Telefon 0631 200 0 Telefax 0631 172 02 Telex 45753 PFAFF D Gedruckt in der BRD Printed in Germany Imprim en R F A Im...

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