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MAN-M-O-220_01

24/01/2019

Page

Operating & Maintenance Manual

Permaquip Kubota RTV X900 RRV

Permaquip Ltd

Brierley Industrial Park, Stanton Hill,

Sutton-In-Ashfield, Nottinghamshire, NG17 3JZ

Tel: +44 (0) 1623 513349

Fax: +44 (0) 1623 517742

E-mail:

[email protected]

www.permaquip.co.uk

Содержание Kubota RTV X900 RRV

Страница 1: ...rating Maintenance Manual Permaquip Kubota RTV X900 RRV Permaquip Ltd Brierley Industrial Park Stanton Hill Sutton In Ashfield Nottinghamshire NG17 3JZ Tel 44 0 1623 513349 Fax 44 0 1623 517742 E mail...

Страница 2: ...edure 28 6 4 On Tracking on Level Crossings Access Points 28 6 5 Lifting Directly onto Track 28 6 6 Lowering the Rail Gear 29 6 7 Start up 30 6 8 Off tracking Procedure 31 6 9 Off Tracking on Level Cr...

Страница 3: ...ering lock 55 18 6 Brake test COP0014 instructions 55 18 7 Horn 55 18 8 Rail Wheel Checks 55 18 9 Conductivity test 56 18 10 Rail Wheel Inspection for Wear 56 18 11 Wheel Bearing Checks 56 18 12 Engin...

Страница 4: ...l information illustrations and specifications in this operating maintenance manual are based on the latest information available at the time of publication The right is reserved to make changes at an...

Страница 5: ...when necessary by the re issue of the complete document Issue Description Date Revised Page No Revised By 00 Initial document release 04 05 2018 All M S 01 Draining residual moisture from air tank add...

Страница 6: ...ear headlights Front and rear work lights Hydraulic locking steering Rear load passenger tub Towing propelling couplings for use with the range of accessories Failsafe hydraulic air braking systems fo...

Страница 7: ...lease see Permaquip s T Cs on our website for further details Prior to using the Kubota RRV Permaquip advise all operators and personnel to familiarise themselves with the vehicle If required Permaqui...

Страница 8: ...ailway infrastructure manager concerned For information and data on all aspects of the base vehicle refer to the Kubota Operator s Manual supplied Store the Permaquip Kubota in a secure safe dry posit...

Страница 9: ...ncrease in load an increase in speed Perform an additional risk assessment before using the vehicle in areas where there are raised check rails and bridge guards Dispose of used oil and batteries resp...

Страница 10: ...Kubota RRV for any other purpose than as described in the introduction Do not reset any of the emergency stops until the vehicle has been brought to a controlled stop and the reason for the activatio...

Страница 11: ...il 5 mph Maximum speed on plain line unladen or towing propelling up to 6 500kg 20 mph Maximum speed on plain line towing propelling 6 500 9 500kg 10 mph Hydraulic Pressure for Trailer Connections 80...

Страница 12: ...use Please refer to the Kubota Operator s Manual for additional information 4 1 Oil Specifications The recommended oil for the hydraulic failsafe braking system is Anti wear hydraulic oil with an ISO...

Страница 13: ...date wet lead acid and AGM batteries is used The specification is Lead acid AGM 12V 95Ah 850amp Starting power CCA 4 3 Product Compliance The Permaquip Kubota complies with the following RSSB standard...

Страница 14: ...MAN M O 220_01 24 01 2019 Page 14 of 72...

Страница 15: ...OPS FOPS The OEM Kubota RTV X900 base vehicle is fitted with a ROPS Roll Over Protective Structure for the driver passenger cab The cab is not classified as having FOPS Falling Object Protective Struc...

Страница 16: ...or Low Ride Low Owner TBC Task Engineer Daniel Smail SNC Lavalin Vehicle Only Forward m Reverse m Speed mph Criteria m 1 0 8 1 3 5 00 6 00 2 0 3 0 8 5 00 6 00 3 0 9 0 8 5 00 6 00 4 2 0 1 7 10 00 18 00...

Страница 17: ...have been fitted to the front and rear of the vehicle The original front driving head lights have been modified to also work in rail mode when driving forward Additional LED rear driving head lights...

Страница 18: ...Trailer Breakaway Low Air Pressure Red LED Warning Light Trailer Breakaway Red LED Warning Light Vehicle Mode Switch Road Rail Rail Driving Head Lights On Off Rear View CCTV Monitor Hydraulic Rail Gea...

Страница 19: ...MAN M O 220_01 24 01 2019 Page 19 of 72 5 2 Dimensions...

Страница 20: ...of 72 5 3 Plant Gauge The road tyres infringe on the plant gauge and therefore the vehicle speed is restricted to 5mph in areas of raised check guard rail The following shows the Permaquip Kubota wit...

Страница 21: ...ging the vehicle to a stop in the required distance If the triggered emergency stop is reset then the rail enhancements will be re activated The engine will not restart without the ignition key being...

Страница 22: ...22 of 72 Seats up Seats down 5 5 Safety Chains A safety chain has been fitted to the Kubota to prevent exiting the vehicle to the operating track without proposed intention aid awareness and reduce t...

Страница 23: ...ys present clean and clearly defined The Data Panel compliant to RIS 1530 PLT is located to the side of the door The following shows the label relative positions Front and rear tyre pressure No access...

Страница 24: ...MAN M O 220_01 24 01 2019 Page 24 of 72 Rear load seat area SWL OHL warning on each ROPS post Park break neutral Fuse identification label Hydraulic pump fuse label Air compressor fuse label...

Страница 25: ...01 24 01 2019 Page 25 of 72 Permaquip bonnet label Permaquip labels Hard hats must be worn labels Hard hats must be worn labels Data panel label EAC expiry label NWR vehicle number Moving parts pinch...

Страница 26: ...re the Permaquip Kubota is used ensure that the Shift Safety Exam Maintenance Schedule is carried out All equipment on the vehicle is secured The Tow bar and Fire Extinguisher should be located as sho...

Страница 27: ...to aid reverse travel particularly at dusk dawn and at night when visibility is restricted It does not replace the need for a Machine Controller when reversing During strong sunlight the CCTV monitor...

Страница 28: ...us ensuring that all of the Permaquip Kubota wheels are positioned over the rails and the front wheels are straight Apply the handbrake Put the vehicle into Rail Mode Align the steering forward and sw...

Страница 29: ...ess and hold the rail gear switch to FRONT Then the hydraulic lever to the side of the driver s seat can be moved to the down position to lower the front rail gear The red LED will extinguish The rail...

Страница 30: ...light switch to ON Check the rear view CCTV system is working and correctly orientated See CCTV section of this manual Connect any towed or propelled trailers see Towing Propelling section of this ma...

Страница 31: ...ections cables safely stowed Dummy plugs should be re inserted Ensure that only the wire rope sling provided is used to lift the vehicle as this will ensure that the vehicle is not damaged and that th...

Страница 32: ...ted area Remove the wire rope sling Lower the tub down onto the rests and re insert the index pins on both sides Switch the vehicle into road mode 6 11 Raising the Rail Gear Ensure the vehicle engine...

Страница 33: ...ecting to the Vehicle with hydraulic brakes The vehicle and trailers should be placed on track adjacent to one another with the vehicle parking brake applied and engine turned off The trailers can be...

Страница 34: ...manoeuvred by operating the failsafe brake with the handle supplied This allows the operator to connect the rigid tow bar between the vehicle and trailer Ensure that it is secured with the tow bar pi...

Страница 35: ...connected This will continue until the trailer Marker Lights are re connected In the event of the trailers becoming detached from the vehicle the Marker Lights will disconnect from the vehicle This wi...

Страница 36: ...s 41207 Loom D Schematic Front Lights Sockets Steering Lock Horn Rail Gear Pressure Switches 41208 Loom E Schematic Tub Horn E Stop 41224 Engine Stop Schematic 9 2 Relay Fuse Box The functions control...

Страница 37: ...01 2019 Page 37 of 72 The Relay Fuse Box is fixed to the bottom of the passenger seat to give easy access to the hydraulic fluid reservoir and base vehicle fuse box 9 3 Air Brake Schematic 9 4 Hydraul...

Страница 38: ...MAN M O 220_01 24 01 2019 Page 38 of 72 9 5 Hydraulic Rail Gear Schematic...

Страница 39: ...damage the infrastructure Once off tracked and in a position of safety it will be necessary to remove the Rail Gear or rectify the fault Under no circumstances should the vehicle be driven off track...

Страница 40: ...ppropriate fluids shown below are used for safe and correct operation at lower temperatures Refer to the Kubota Operator s Manual Operating the Engine for cold weather starting and warming up Engine C...

Страница 41: ...tery power It is also advised to isolate the power to the vehicle using the isolation wheel on the positive battery terminal if the vehicle is to be left for lengthy periods Turn the green thumb wheel...

Страница 42: ...ermine a nominated dimension by using suitable measuring equipment for example ruler micrometer callipers feeler gauges or Go No Go gauge Inspect Determine general condition after repair and attention...

Страница 43: ...stigate The potential for improvement The maintenance activities The vehicle performance and associated components National Incident Reports NIR s Changes in use and or operating environment Manufactu...

Страница 44: ...in Plant Maintenance Certificate issued by a CITB CTA approved body operation for maintenance purposes only Re assessment of competency in accordance with RPA Standards etc e All staff to have underg...

Страница 45: ...tenance Programme the following minimum level of facilities is required appropriate to the jobs being undertaken a Clean dry covered accommodation for dealing with wheelsets bearings mechanical hydrau...

Страница 46: ...e the component is assessed not to require general maintenance i e sealed bearings and the item is planned for repair or replacement within the overhaul schedule 16 1 5 On Equipment replaced through L...

Страница 47: ...Toe set to 0 Workshop 10 Fuel filter element Check See Kubota OEM Manual pg 63 Workshop Replace See Kubota OEM Manual pg 76 Consult your local KUBOTA Dealer for this service Workshop 11 Air cleaner el...

Страница 48: ...Workshop 33 Intake air line Check See Kubota OEM Manual pg 80 Replace if any deterioration crack hardening scar or deformation or damage occurred On Site Replace See Kubota OEM Manual pg 82 Consult y...

Страница 49: ...n Site 59 Backup beeper if fitted Check See Kubota OEM Manual pg 10 On Site 60 Refuel Check See Kubota OEM Manual pg 10 On Site 61 OEM Labels Check Clean See Kubota OEM Manual pg 1 10 Clean and Presen...

Страница 50: ...imum stopping distance 60m On Site 75 Track operation Check No vibration noise or steering problems On Site 76 Labels Check Clean and Present See Permaquip Manual On Site 77 Wire rope sling Check Pres...

Страница 51: ...heck Speedometer functions both directions On Site Record Speedometer accurate 10 On Site 91 General lubrication Lubricate Lubricate all hinge points and axles Workshop 92 Hydraulic rail gear system C...

Страница 52: ...upon request Kubota RTV X900 RRV After First Week Maintenance Schedule Kubota RTV X900 RRV After First Month Maintenance Schedule Kubota RTV X900 RRV Shift Safety Exam Maintenance Schedule Kubota RTV...

Страница 53: ...ors Control module Steering lock Rear load seat tub Emergency stops and horn button Extended capacity battery Associated electrical wiring Fire extinguisher CCTV system Rail tow bar The following sect...

Страница 54: ...3 Road wheel spacers Ensure that the rear wheel spacers are tightened to 110Nm using a torque spanner The bolts are secured using Nordlock washers ensure they are fitted prior to tightening Mark the...

Страница 55: ...ta is current and to the latest issue of RIS 1530 PLT 3 Mount the Kubota onto the track and apply the handbrake 4 Load the Kubota to the GVM as per loads above 5 Connect the Kubota through the load ce...

Страница 56: ...se the appropriate Go No go gauge to check for wear 18 11 Wheel Bearing Checks To check the wheel bearings remove the metal cover to expose the castle nut and split pin The bearings fitted are taper r...

Страница 57: ...k tyre condition 18 15 Trailer Air Brake System The air pressure must be checked on both connections front and rear according to the frequency outlined in the maintenance schedule Do not connect a pre...

Страница 58: ...he trailers 18 17 Gear Re alignment There are two means of adjustment Spacers can be fitted or removed thereby adjusting the height and wheel loads Fine adjustment bolts are fitted either side of the...

Страница 59: ...s on the front rail gear attachment and under the rear tub The wire rope sling will require inspection and testing as detailed on the maintenance sheets All load lifting systems will need to be examin...

Страница 60: ...els Operate the vehicle in reverse for a short distance at a normal operating speed Note which Rail Wheels flange and or tread the paint is worn on If the paint wore off on the right front flange when...

Страница 61: ...9 ORDERING DESCRIPTION PART NO Permaquip Kubota RTV X900 RRV 41000 Type B Towing Trailer Hydraulic Brakes 33284 Type B Towing Trailer Air Brakes 38239 Type B Personnel Carrier Hydraulic Brakes 33375 T...

Страница 62: ...9 Page 62 of 72 Type B Gas Bottle Trailer Hydraulic Brakes 33827 Type B Gas Bottle Trailer Air Brakes 38650 Wire Rope Sling c w Bag 41223 Marker Light Board 33801 Trailer to Trailer Tow Bar 30723 RRV...

Страница 63: ...O 220_01 24 01 2019 Page 63 of 72 RRV to PC Tow Bar 41200 10 Brake Test Tool 34712 Red Light 040820218 Wheel Profile Gauge Kit 34597 Lead Assembly 25m 34379 Lead Assembly 18m 34378 Lead Assembly 10m...

Страница 64: ...2019 Page 64 of 72 Lead Assembly 7 5m 33869 Lead Assembly 4 5m 33870 Permaquip Ltd offer a maintenance and testing service please contact us for further details Our contact details are shown on the f...

Страница 65: ...MAN M O 220_01 24 01 2019 Page 65 of 72 20 FASTENER TORQUES...

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Страница 69: ...MAN M O 220_01 24 01 2019 Page 69 of 72 21 ISO46 OIL MATERIAL SAFETY DATA SHEET The following outlines the oil supplied within the fail safe rail braking system of the Permaquip Kubota...

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