background image

 

28 | 

P a g e  

 
 

 
 

8. REASONS OF IMPROPER OPERATION  

 

 

Burner does not fire up the fuel: 

Reasons: 

 

No fuel – check the fuel hopper and the feeder, if it is not blocked 

 

Too small startup dose – check the startup dose 

 

Burnt igniter – check the igniter 

 

Defective drive motor - check motor thermistors 

 
Burner fires up but does not go into the first power 

Reasons: 

 

Improper start-up dose – check the start-up dose 

 

Dirty or faulty photosensor – clean it or replace it 

 

Damaged outer thermostat in oil boilers or bakery ovens 

 

Photosensor checking 

See page 26. 

Measuring readings: 

 

In darkness 0-5 units 

 

In full light 100 units 
 

Overheating of inner feeder. 

Reasons:  

 

Burner dirty with slag 

 

Weak chimney draft – chimney exhaust fan should be used 

 

Damage of the feeder sensor– alarm can not be cancelled 

Reasons:  

 

The  most common reason of this breakdown is damage of thermo protection of a sensor, 
which results in overheating of measuring part. Despite burner cooling off, the  fault  can 
not  be  cancelled,  in  this  case  the  measuring  sensor  should  be replaced. In order to  
verify if  the sensor is faulty indeed, its resistance should be checked, it should be between 
1-5 Ω.  The resistance of a damaged sensor is about 100 kΩ. 

 

Feeder filling 
The  inner feeder is designed to mix and feed fuel evenly. The reason of filling the inner 
feeder can be: 

 

Bad  setting  of  the  inner  feeder  in  relation  to  outer  feeder  –  increase  capacity  of  inner 
feeder (service menu/ burner feeder) 

 

Gearmotor damage – replace the gearmotor 

 

Badly adjusted interval of feeder work – this value should not exceed 20s. (service menu / 
burner interval) 

 

Blower damage 

Reasons: 

 

Blockade  of  blower blades  –  unscrew  the  blower  cover  and  check if they  are  not  blocked 
mechanically 

 

Check the voltage on blower wires 

 

Check the capacitor of blower motor 

 

 

 
 

 

Содержание HYBRID 44

Страница 1: ...1 S t r o n a...

Страница 2: ......

Страница 3: ...1 Chimney 13 3 2 Boiler oven 13 3 3 Fuel hopper 15 3 4 External feeder 16 3 5 STB protection 17 3 6 Boiler temperature sensor 17 4 BURNER AND FEEDER ASSEMBLY 18 5 ADDITIONAL CONNECTIONS AND FIRST STA...

Страница 4: ...2 P a g e The author of this Manual is the company PELLAS X Sp z o o Sp k The use of part or all of this manual in other publications is possible only with the written permission of the author...

Страница 5: ...hould be protected against unfavorable environmental conditions snow rain dust and it should not be exposed to shocks hits and the packaging should be protected against damages Loading and unloading m...

Страница 6: ...at there are no visible damages and if delivery is complete and not damaged Possible reservations and problems should be reported to the supplier immediately He is responsible for insuring the merchan...

Страница 7: ...mental usability of the technology considerably better with the burner being one of the most modern solutions in the world The unique solutions employed in the HYBRID line burners include Hybrid Drive...

Страница 8: ...be connected Blowing system 5 located between the blowing assembly and the combustion chamber with a quick coupling in the upper part 6 to be attached to the feeding pipe by turning it clockwise detac...

Страница 9: ...ipe connecting the burner to the fuel feeder is attached The chimney is mounted to the rectangular opening in the upper part of the burner chamber A steel barrier with a counterbalance is installed in...

Страница 10: ...umidity 10 12 Humidity when delivered Not specified Not specified Caloric value MJ kg 18 1 17 5 HW 19 5 2 Sulphur 0 04 1 0 08 Nitrogen 0 3 1 0 3 Chlorine 0 02 1 0 03 Dust collected 2 3 Additives facil...

Страница 11: ...r voltage failure memory of recent settings Furnace made of highest quality heat resistant steel Modern controlling system Automatic operation firing up cleaning flame control Stepless electronical po...

Страница 12: ...to 96 to 96 to 99 Efficiency in boiler to 96 to 96 to 96 Power modulation YES YES YES Lambda probe YES optional YES optional YES optional CH pump service YES YES YES HUW pump service YES YES YES Mixe...

Страница 13: ...g holes for given types of burners There are 2 groups of burners from HYBRID line Group 1 HYBRID Mini HYBRID Mini 35 Group 2 HYBRID 44 Table 3 Dimensions of burners Type of burner Picture of mounting...

Страница 14: ...is founded on physical phenomenon which takes place in inner feeder of burner 3 Chimney for pouring fuel In upper part of the burner there is a chimney for pouring fuel It is equipped with a barring...

Страница 15: ...d too high or too low chimney have influence on efficiency of burner and its settings In such cases it is advised to install a stabilizer of chimney draft which will ventilate chimney and help in main...

Страница 16: ...ONS OF FURNACE CHAMBER MINIMUM LENGHT OF FURNACE CHAMBER mm HYBRID Mini 0 023 400 HYBRID Mini 35 0 030 520 HYBRID 44 0 038 520 Table 6 Exemplary minimum dimensions of rectangular furnace chamber TYPE...

Страница 17: ...ave any capacity and should be located in proper distance from burner Pic 7 In lower part of fuel hopper a spiral feeder in covering pipe is mounted The slope of feeder should not be bigger than 45 in...

Страница 18: ...is mounted in the lower part of the fuel hopper and its upper part is connected to the burner with the flexible polypropylene pipe Feeder assembly 1 Connect both pipes 1 and 2 with the bolt M8 3 and n...

Страница 19: ...per with pellets and fill the feeder until pellets will start falling into the burner 3 5 STB protection In case when oven or boiler does not have its own STB protection a thermostat with a capillary...

Страница 20: ...llation in boiler room Burner and feeder are delivered in ready made state ready for installing They are packed in cardboard boxes which have to be unpacked with care ATTENTION Before starting dismant...

Страница 21: ...isolate thermally the burner from the boiler door 2 isolation pad is not a part of the set Scheme of assembly HYBRID line burners in a boiler Insert the burner s furnace pipe in the boiler mounting ho...

Страница 22: ...der Pic 5 Attach with joint flexible pouring pipe long enough to connect with upper part of the feeder no less however than 30 cm from vertical pouring axis of burner Second part of flexible pipe inse...

Страница 23: ...of burner it can not be damaged and must be tightly screwed to the cover In case when oven or boiler does not have its own STB protection a capillary thermostat with fastener should be added to the s...

Страница 24: ...atically 6 EXPLOITATION AND SAFETY REGULATIONS 6 1 Exploitation Before starting up burner s operation all connections and joints with feeder should be checked Mounting screws which join burner with bo...

Страница 25: ...of furnace plate in HYBRID 44 burner Palniki HYBRID 44 wyposa one s w rur paleniskow umieszczon w rurze os onowej Aby dosta si do paleniska nale y powt rzy operacje 1 i 2 ze schematu monta u palnika...

Страница 26: ...sor Check of the firewall with counterweight condition if any Fumes analysis and chimney draught measuring Record of service counters status Cleaning of the blowing nozzles and burner furnace Check of...

Страница 27: ...of a burner or a feeder must be done with disconnected powering cable from electricity The room in which a burner works must be well and constantly aired Exploitation can not be done in improper envir...

Страница 28: ...activities the cover of a burner should be mounted Frequency of cleaning the photosensor Bakeries once a month Boiler rooms every 3 months Pic 12 Position of photosensor in HYBRID burners 7 2 Electri...

Страница 29: ...he feeder should be assembled and checked 7 4 Burner cleaning One of the reasons of lack of firing up of a burner may be a slag filling in the burner chamber The igniter will not ignite the fire when...

Страница 30: ...most common reason of this breakdown is damage of thermo protection of a sensor which results in overheating of measuring part Despite burner cooling off the fault can not be cancelled in this case t...

Страница 31: ...29 S t r o n a 9 ELECTRICAL SCHEMES Electrical scheme of Pellas X controller See controller s user s manual Electrical scheme of HYBRID burners Pic 13 Electrical scheme of HYBRID burners...

Страница 32: ...30 P a g e 10 REPORTS 10 1 First start up report Table 10 The pattern of the first start up...

Страница 33: ...31 S t r o n a 10 2 Inspection report Table 11 The pattern of first inspection report...

Страница 34: ...32 P a g e 11 LIST OF PICTURES AND TABLES...

Страница 35: ...ers 22 Pic 11 Correct positioning of furnace in burner HYBRID Mini and HYBRID Mini 35 23 Pic 12 Position of photosensor in HYBRID burners 26 Pic 13 Electrical scheme of HYBRID burners 29 List of table...

Страница 36: ...34 P a g e NOTES...

Страница 37: ...35 S t r o n a NOTES...

Страница 38: ...36 P a g e...

Страница 39: ...37 S t r o n a...

Отзывы: