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S t r o n a

 

 

It is forbidden to open boiler’s door during operation of burner. 

 

 

Opening the door of the boiler is allowed only after extinguishing the burner and 
disconnect of electric power. 

 
 

 

Burner  is  designed  for  burning  dry  biomass,  i.e.  “pellets”  in  boilers  operating  in  central 
heating system. 
 

 

Obligatorily    burner    must    be    electrically    zeroed    and    connected    to    a    socket    with 
zeroing pin 230V AC. 

 

 

Electrical    installation    must    be    done    accordingly    to    current    safety    rules    and 
regulations.  Electrical  installation  powering  a  burner  must  be  done  in  TN-S  system  and  
protected  by  a  RCD  –  residual  current  device  6A/30mA.  For  making  an installation a 
professional electrician must be responsible. 

 

 

Installation  of  a  burner  must  be  executed  by  an  authorized  installer trained  
by  PELLAS X sp. z o.o. sp. k. (The  Producer)  and  the  Acceptance  Report should  
be written – which is included in User’s Manual.

 

 

 

Any  sort  of  works  and  reparations  of  a  burner  or  a  feeder  must   be  done  with 
disconnected powering cable from electricity. 

 

 

The room in which a burner works must be well and constantly  aired. 

 

 

Exploitation  can not  be  done  in  improper  environmental  conditions,  i.e.  too  high 
temperature,    above    45ºC,    in    presence    of    aggressive    compounds,    dirt,    bad 
ventilation, etc.  

 

 

Following items must be connected to  the boiler: capillary  safety sensor  STB and boiler 
temperature sensor outgoing from a burner. 
 

Failure    in    observing    by    the    user    –    owner    of    a    burner    the    above    SAFETY 
REGULATIONS releases The Producer – PELLAS X sp. z o.o. sp. k. from any responsibility 
for improper work of a burner and results in loss of the warranty.

 

 

If    the    user    executes    the    installation    of    a    burner    not    in    accordance    with 
instructions  and  recommendations  of  the  producer  or  when  he  does  not  have the  
„Collection  Report”  written  during  first  firing-up  of  a  boiler  by  authorized installer 
and confirmed with the signature of the user, then he or she loses the right to warranty 
for burner faults. Also the guarantee is lost then.

 

 

 

6.4. Guarantee  

 

Details in the GUARANTEE CARD attached to the User’s Manual. 

 

 

 

 

 

Содержание HYBRID 44

Страница 1: ...1 S t r o n a...

Страница 2: ......

Страница 3: ...1 Chimney 13 3 2 Boiler oven 13 3 3 Fuel hopper 15 3 4 External feeder 16 3 5 STB protection 17 3 6 Boiler temperature sensor 17 4 BURNER AND FEEDER ASSEMBLY 18 5 ADDITIONAL CONNECTIONS AND FIRST STA...

Страница 4: ...2 P a g e The author of this Manual is the company PELLAS X Sp z o o Sp k The use of part or all of this manual in other publications is possible only with the written permission of the author...

Страница 5: ...hould be protected against unfavorable environmental conditions snow rain dust and it should not be exposed to shocks hits and the packaging should be protected against damages Loading and unloading m...

Страница 6: ...at there are no visible damages and if delivery is complete and not damaged Possible reservations and problems should be reported to the supplier immediately He is responsible for insuring the merchan...

Страница 7: ...mental usability of the technology considerably better with the burner being one of the most modern solutions in the world The unique solutions employed in the HYBRID line burners include Hybrid Drive...

Страница 8: ...be connected Blowing system 5 located between the blowing assembly and the combustion chamber with a quick coupling in the upper part 6 to be attached to the feeding pipe by turning it clockwise detac...

Страница 9: ...ipe connecting the burner to the fuel feeder is attached The chimney is mounted to the rectangular opening in the upper part of the burner chamber A steel barrier with a counterbalance is installed in...

Страница 10: ...umidity 10 12 Humidity when delivered Not specified Not specified Caloric value MJ kg 18 1 17 5 HW 19 5 2 Sulphur 0 04 1 0 08 Nitrogen 0 3 1 0 3 Chlorine 0 02 1 0 03 Dust collected 2 3 Additives facil...

Страница 11: ...r voltage failure memory of recent settings Furnace made of highest quality heat resistant steel Modern controlling system Automatic operation firing up cleaning flame control Stepless electronical po...

Страница 12: ...to 96 to 96 to 99 Efficiency in boiler to 96 to 96 to 96 Power modulation YES YES YES Lambda probe YES optional YES optional YES optional CH pump service YES YES YES HUW pump service YES YES YES Mixe...

Страница 13: ...g holes for given types of burners There are 2 groups of burners from HYBRID line Group 1 HYBRID Mini HYBRID Mini 35 Group 2 HYBRID 44 Table 3 Dimensions of burners Type of burner Picture of mounting...

Страница 14: ...is founded on physical phenomenon which takes place in inner feeder of burner 3 Chimney for pouring fuel In upper part of the burner there is a chimney for pouring fuel It is equipped with a barring...

Страница 15: ...d too high or too low chimney have influence on efficiency of burner and its settings In such cases it is advised to install a stabilizer of chimney draft which will ventilate chimney and help in main...

Страница 16: ...ONS OF FURNACE CHAMBER MINIMUM LENGHT OF FURNACE CHAMBER mm HYBRID Mini 0 023 400 HYBRID Mini 35 0 030 520 HYBRID 44 0 038 520 Table 6 Exemplary minimum dimensions of rectangular furnace chamber TYPE...

Страница 17: ...ave any capacity and should be located in proper distance from burner Pic 7 In lower part of fuel hopper a spiral feeder in covering pipe is mounted The slope of feeder should not be bigger than 45 in...

Страница 18: ...is mounted in the lower part of the fuel hopper and its upper part is connected to the burner with the flexible polypropylene pipe Feeder assembly 1 Connect both pipes 1 and 2 with the bolt M8 3 and n...

Страница 19: ...per with pellets and fill the feeder until pellets will start falling into the burner 3 5 STB protection In case when oven or boiler does not have its own STB protection a thermostat with a capillary...

Страница 20: ...llation in boiler room Burner and feeder are delivered in ready made state ready for installing They are packed in cardboard boxes which have to be unpacked with care ATTENTION Before starting dismant...

Страница 21: ...isolate thermally the burner from the boiler door 2 isolation pad is not a part of the set Scheme of assembly HYBRID line burners in a boiler Insert the burner s furnace pipe in the boiler mounting ho...

Страница 22: ...der Pic 5 Attach with joint flexible pouring pipe long enough to connect with upper part of the feeder no less however than 30 cm from vertical pouring axis of burner Second part of flexible pipe inse...

Страница 23: ...of burner it can not be damaged and must be tightly screwed to the cover In case when oven or boiler does not have its own STB protection a capillary thermostat with fastener should be added to the s...

Страница 24: ...atically 6 EXPLOITATION AND SAFETY REGULATIONS 6 1 Exploitation Before starting up burner s operation all connections and joints with feeder should be checked Mounting screws which join burner with bo...

Страница 25: ...of furnace plate in HYBRID 44 burner Palniki HYBRID 44 wyposa one s w rur paleniskow umieszczon w rurze os onowej Aby dosta si do paleniska nale y powt rzy operacje 1 i 2 ze schematu monta u palnika...

Страница 26: ...sor Check of the firewall with counterweight condition if any Fumes analysis and chimney draught measuring Record of service counters status Cleaning of the blowing nozzles and burner furnace Check of...

Страница 27: ...of a burner or a feeder must be done with disconnected powering cable from electricity The room in which a burner works must be well and constantly aired Exploitation can not be done in improper envir...

Страница 28: ...activities the cover of a burner should be mounted Frequency of cleaning the photosensor Bakeries once a month Boiler rooms every 3 months Pic 12 Position of photosensor in HYBRID burners 7 2 Electri...

Страница 29: ...he feeder should be assembled and checked 7 4 Burner cleaning One of the reasons of lack of firing up of a burner may be a slag filling in the burner chamber The igniter will not ignite the fire when...

Страница 30: ...most common reason of this breakdown is damage of thermo protection of a sensor which results in overheating of measuring part Despite burner cooling off the fault can not be cancelled in this case t...

Страница 31: ...29 S t r o n a 9 ELECTRICAL SCHEMES Electrical scheme of Pellas X controller See controller s user s manual Electrical scheme of HYBRID burners Pic 13 Electrical scheme of HYBRID burners...

Страница 32: ...30 P a g e 10 REPORTS 10 1 First start up report Table 10 The pattern of the first start up...

Страница 33: ...31 S t r o n a 10 2 Inspection report Table 11 The pattern of first inspection report...

Страница 34: ...32 P a g e 11 LIST OF PICTURES AND TABLES...

Страница 35: ...ers 22 Pic 11 Correct positioning of furnace in burner HYBRID Mini and HYBRID Mini 35 23 Pic 12 Position of photosensor in HYBRID burners 26 Pic 13 Electrical scheme of HYBRID burners 29 List of table...

Страница 36: ...34 P a g e NOTES...

Страница 37: ...35 S t r o n a NOTES...

Страница 38: ...36 P a g e...

Страница 39: ...37 S t r o n a...

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