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Patriot Crop Sweeper, Руководство пользователя

Очиститель "Patriot Crop Sweeper" - это надежный помощник в уборке урожая. Получите руководство по эксплуатации бесплатно, загрузив его с manualshive.com. Этот мануал поможет вам настроить и использовать ваш оборудование правильно, чтобы достичь отличных результатов в работе с культурой.

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Table of Contents 

 

Safety and Operation Rules   - 

- 

- 

- 

- 

- 

- 

- 

- 

3 

 

General Safety Statements   - 

- 

- 

- 

- 

- 

- 

- 

3 

 

Safety Alert Symbol   - 

- 

- 

- 

- 

- 

- 

- 

- 

4 

 

Safety Equipment  

- 

- 

- 

- 

- 

- 

- 

- 

- 

4 

 

Safety Procedures  

- 

- 

- 

- 

- 

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- 

- 

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4 

 

Operator Qualifications  

- 

- 

- 

- 

- 

- 

- 

- 

5 

 

Safety Overview  

- 

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- 

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- 

- 

- 

- 

- 

5 

 

Safety Affirmation  

- 

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- 

- 

- 

- 

- 

- 

- 

6 

 

Sign Off Sheet   

- 

- 

- 

- 

- 

- 

- 

- 

- 

6 

 

Machine Inspection   - 

- 

- 

- 

- 

- 

- 

- 

- 

7 

 

Lighting and Marking - 

- 

- 

- 

- 

- 

- 

- 

- 

7 

 

Serial Number  

- 

- 

- 

- 

- 

- 

- 

- 

- 

7 

 

Safety Decals  - 

- 

- 

- 

- 

- 

- 

- 

- 

- 

7 

 

How to install Safety Decals  - 

- 

- 

- 

- 

- 

- 

- 

8 

 

Safety Decals  - 

- 

- 

- 

- 

- 

- 

- 

- 

- 

9 

Operating the Crop Sweeper  - 

- 

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- 

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- 

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10 

 

Controls  

- 

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- 

- 

- 

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10 

 

Operation  

- 

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- 

- 

- 

- 

- 

- 

- 

11 

 

Adjusting the height of the Crop Sweeper   - 

- 

- 

- 

- 

- 

12 

 

Fore and Aft Setting  - 

- 

- 

- 

- 

- 

- 

- 

- 

12 

 

Extra Electric Plug at Valve Block  - 

- 

- 

- 

- 

- 

- 

12 

 

Hints to Improve Performance 

- 

- 

- 

- 

- 

- 

- 

13 

Trouble Shooting 

- 

- 

- 

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- 

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- 

- 

- 

14 

 

Plugging 

- 

- 

- 

- 

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- 

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- 

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14 

 

Reel Doesn’t Lift or Work Properly  - 

- 

- 

- 

- 

- 

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14 

 

Reel Doesn’t Turn 

- 

- 

- 

- 

- 

- 

- 

- 

- 

14 

 

Hydraulic Motor Wobbles/Hanger Bearings Wobble  

- 

- 

- 

- 

15 

 

Crop Material Wrapping 

- 

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- 

- 

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- 

- 

15 

Limited Warranty 

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- 

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- 

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16 

Crop Sweeper Assembly 

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18 

Crop Sweeper Hydraulics 

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- 

- 

- 

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- 

- 

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46 

Electrical Control Box Installation 

- 

- 

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- 

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- 

- 

- 

65 

Control Valve Wiring  

- 

- 

- 

- 

- 

- 

- 

- 

- 

66 

Pre-Operation Adjustments  - 

- 

- 

- 

- 

- 

- 

- 

- 

67 

Check Machine Before Operation 

- 

- 

- 

- 

- 

- 

- 

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67 

 

Crop Sweeper V 10.0

2

Содержание Crop Sweeper

Страница 1: ...Crop Sweeper Owner s Manual Distributed By Equipment PO Box 356 1302 K Road Minden NE 68959 1 800 264 6587 www patriotequip com Instructions for Safety Operation and Assembly are included...

Страница 2: ...Sweeper 10 Controls 10 Operation 11 Adjusting the height of the Crop Sweeper 12 Fore and Aft Setting 12 Extra Electric Plug at Valve Block 12 Hints to Improve Performance 13 Trouble Shooting 14 Pluggi...

Страница 3: ...s of the Crop Sweeper We want you as our partner in safety A copy of this manual should be available to all persons who may operate this machine It is your responsibility as an owner operator or super...

Страница 4: ...e devices are installed and properly maintained If you find any shields or guards damaged or missing contact Patriot Equipment for the correct items Safety Procedures 1 Use only lifting equipment with...

Страница 5: ...operate and maintain or work around the Crop Sweeper must be familiar with the operating maintenance and safety information contained in the manual Remember YOU are the key to safety GOOD PRACTICES p...

Страница 6: ...efore servicing 7 I recognize the danger of the Crop Sweeper coming in contact with power lines 8 I have the safety lock up pins and know and understand where and when to use them 9 I understand that...

Страница 7: ...lity if necessary Serial Number To ensure efficient and prompt service please furnish us with the model and serial number of your Crop Sweeper in all correspondence or other contact The serial number...

Страница 8: ...t Decal CSP153 Hydraulic Oil Warning Decal BC2515 Decals are located on the upper chain cover BE ALERT YOUR SAFETY IS INVOLVED Important Install new safety decals immediately if the old decals are des...

Страница 9: ...Safety Decal Locations and Part Numbers CSP154 CSP152 CSP153 TS2004 TS2003 BC2515 Crop Sweeper V 10 0 9...

Страница 10: ...from the rear tube 3 Lift Adjustment adjusts the height of the paddle reel These circuits are used to control certain functions of the Crop Sweeper depending upon which circuit switch is selected The...

Страница 11: ...P SWEEPER being careful to avoid contact with the head 7 If the corn slides up and over the snouts bring the CROP SWEEPER back so that the paddles run right behind the rubber ear saver 8 In extreme do...

Страница 12: ...intain sweeping performance 2 The optimum position of the reel is to run in the dead space between the gathering chains and the auger grabbing the crop at the front of the reel and pushing it into the...

Страница 13: ...ut In the event you are experiencing this a long 19 paddle option is available for 30 or wider row spaced machines Place over standard paddle supplied 5 On rare occasions in extreme down crop conditio...

Страница 14: ...ctly Check for power to the switch box Check the switch box to see if it has more than one switch that is in the on position The crop sweeper is designed to have a single circuit active at a time Depe...

Страница 15: ...ution Crop material wrapping around center tube Add the 19 paddle CSP119 The taller paddle moves the center tube further away from the wrapping material The 19 paddle is placed over the existing paddl...

Страница 16: ...se and qualify the legitimacy of the claim Minden Machine Shop Inc upon acceptance of a warranty claim shall have a reasonable time to plan any repair or replacement and may affect repair or replaceme...

Страница 17: ...tion completely and email it to larry mindenmachine com with the subject as EQUIPMENT WARRANTY or fill it out and fax it to 308 832 1340 Dealer Information Not Applicable check here Dealer Name Addres...

Страница 18: ...CROP SWEEPER ASSEMBLY INSTRUCTIONS Crop Sweeper V 10 0 18...

Страница 19: ...ollowing is the assembly guide for the machine Please refer to the machine layout on this page as you assemble the crop sweeper Just a few references before the assembly process begins The left and ri...

Страница 20: ...43 160 22 162 8Row30 Adjustable Adjustable 30 29 60 61 214 30 222 8Row36 Adjustable Adjustable 36 35 72 73 256 36 266 42 8Row38 Adjustable Adjustable 38 37 76 77 256 38 278 42 8Row40 Adjustable Adjus...

Страница 21: ...Crop Sweeper V 10 0 21...

Страница 22: ...Geringhoff corn heads Geringhoff cornhead installation instructions are later in this manual To begin with installation of the crop sweeper 1 Find and mark the center location of the the corn head Thi...

Страница 23: ...teners 3 Repeat with the other side 4 Install the lift cylinder lower link plates Item 1 and Item 2 onto the universal mount Item 15 Mount the lower link plates in the center group of holes as a start...

Страница 24: ...ashers and nuts through the top holes and mount on the top bar of the corn head in the determined location 3 Use the clamp plate as a template and mark the location of the mounting holes and drill the...

Страница 25: ...Hex Bolt B5 8x1 5 2 3 Hex Bolt B1 2x1 5 2 4 Nylock Nut N5 8NYL 2 5 Nylock Nut N1 2NYL 2 6 Left Universal One Ear Bearing Bracket CS P084 1 7 Minden Machine Shop Inc 1302 K Road Minden NE 800 264 6587...

Страница 26: ...Mount Assembly 1 1 Hex Bolt B5 8x6 5 16 2 Plain Washer W5 8F 16 3 Nylock Nut N5 8NYL 16 4 Standard Mount Clamp Plate CS P080 4 5 Minden Machine Shop Inc 1302 K Road Minden NE 800 264 6587 308 832 0220...

Страница 27: ...eries mount is only used on the John Deere C Series heads that have a formed channel as the main beam at the top of the corn head Item 2 is used to provide a rigid surface for the attachment of the mo...

Страница 28: ...B5 8x6 5 Hex Bolt 5 16 B5 8x1 5 Hex Bolt 6 32 N5 8NY Nylock Nut Minden Machine Shop Inc 1302 K Road Minden NE 800 264 6587 308 832 0220 Case 800 900 1000 Series Head Mount 5 4 6 3 2 1 The adapter moun...

Страница 29: ...rd Mount Assembly 1 1 Clamp Plate CS P080 4 2 Hex Bolt B5 8x8 5 16 3 Plain Washer W5 8F 16 5 5 8 Std NC Nylock Nut N5 8NYL 16 6 Minden Machine Shop Inc 1302 K Road Minden NE 800 264 6587 308 832 0220...

Страница 30: ...5 16 3 Plain Washer W5 8F 8 4 Nylock Nut N5 8NYL 16 5 Metric Lock Washer WM12L 24 6 Metric Hex Bolt BM12x1 75x30 24 7 Minden Machine Shop Inc 1302 K Road Minden NE 800 264 6587 308 832 0220 Drago GT...

Страница 31: ...012 22 31 26 25 8 7 6 7 9 5 15 32 7 9 7 17 27 11 28 4 14 24 15 18 30 The assembly of the Geringhoff pre 2012 mount is relatively the same as the Geringhoff 2012 and later except the Geringhoff pre 201...

Страница 32: ...inder with 6 SAE Fittings HCY1004 2 16 Chain and Quick Pin 7 1 4 Overall Length CSP14 2 18 Rear Hyd Cylinder Lower Link Plate CS P001 2 20 Rear Hyd Cylinder Lower Link Plate MIR CS P002 2 21 Geringhof...

Страница 33: ...he corn head on the vertical support Attach loosely and begin building from that point Once all parts are assembled be sure to tighten all fasteners Items 4 5 and 6 will be mounted on the angled horiz...

Страница 34: ...CS P032 4 14 2 Bolt Flange with 1 1 4 Bearing P4 6 15 2 5 x 8 Cylinder with 6 SAE Fittings HCY1004 2 16 Chain and Quick Pin 7 1 4 Overall Length CSP14 2 18 Rear Hyd Cylinder Lower Link Plate Left Han...

Страница 35: ...Mount Plate CS P078 4 2 Plain Washer W5 8F 36 3 Nylock Nut N5 8NYL 16 4 Hex Bolt B5 8x6 5 16 5 Minden Machine Shop Inc 1302 K Road Minden NE 800 264 6587 308 832 0220 Lexion Mount 2 5 3 4 3 1 The cro...

Страница 36: ...her CS P064 4 5 Hex Bolt B5 8x1 5 36 6 Nylock Nut N5 8NYL 36 7 Sloped Side Mount RH CS P062 1 8 Sloped Side Mount LH CS P061 1 9 Minden Machine Shop Inc 1302 K Road Minden NE 800 264 6587 308 832 0220...

Страница 37: ...0 7 Plain Washer W5 8F 8 8 Hex Bolt B5 8x4 5 8 9 Minden Machine Shop Inc 1302 K Road Minden NE 800 264 6587 308 832 0220 Fantini Mount Assembly 2 1 4 4 9 6 7 3 6 6 9 4 4 The Fantini mount will fit ove...

Страница 38: ...l it into the clamps Detail B Use the 1 2 x 4 1 2 bolts and nuts to fasten into place Be sure rear tube is centered with the corn head The clamps are designed to be able to move the tube forward and b...

Страница 39: ...tion 2 Install the bearing arm Item 2 on all the arms except for the arm closest to the feeder house on the left side This is the location for the hydraulic drive motor Refer to main and pivot arm ass...

Страница 40: ...ners loosely so the arm can be adjusted to the correct location 2 Install the motor mount and bearing arm Item 13 on the arm closest to the feeder house on the left side This is the location for the h...

Страница 41: ...nstruction sheet for taper lock hub to complete installation Hydraulic Motor Installation 1 Mount the hydraulic motor using the 1 2 x 2 Carriage bolts and nuts Do not tighten completely at this time 2...

Страница 42: ...7 1 20 3020 2 7 8 Taper Lock Bushinig P10 1 20 1 Metal Shield Lower CS P009 1 21 Metal Shield Upper CS P008 1 22 Overcenter Cam Lock CS P011 1 23 Carriage Bolt B1 2x1 5CB 1 24 Hex Bolt B5 16x1 0 8 25...

Страница 43: ...tructions Recommended Torque Bushing Set Or Cap Screw Wrench Torque In Lbs 3020 5 8 11 Socket Set Screw 800 Note If two bushings are used on same component and shaft fully tighten one bushing before w...

Страница 44: ...ed location on the tube Add the third paddle with the 3 8 bolts and nuts Tighten the bolts lightly This is called a paddle set Repeat for each row of the crop sweeper 4 Slide the paddle sets to the ce...

Страница 45: ...ing the 3 8 bolts and nuts Item 5 and 6 Do not tighten completely 3 Fit the paddle assembly over the front tube in the center of the tube Add the third paddle with the 3 8 bolts and nuts Tighten the b...

Страница 46: ...CROP SWEEPER HYDRAULICS Crop Sweeper V 10 0 46...

Страница 47: ...801 LL 6 6 JIC 6M x SAE 6M 90 Elbow X Long 8 FF6801 6 6 ORFS 6M x SAE 6M 90 Elbow 9 6600 6 6 6 Male JIC 6 x Male JIC 6 x Female JIC 6 Swivel 10 6602 6 6 6 JIC 6M x JIC 6F x JIC 6M Run Tee 11 6510 6 6...

Страница 48: ...previous page 5 If not already done install the hydraulic fittings for the fore aft cylinders as shown in Detail D on the previous page 6 Next install the adapter fittings into the hydraulic motor as...

Страница 49: ...DROP HYD HOSE END R1706A 608668 14400 BLACK TIE 144 LONG 1 Locate the two 3 8 x 144 long hoses The hoses should have elbows on one end and are identified with black and black and white ties Refer to...

Страница 50: ...equipped with one On newer systems the fore aft control is located on the corn head as the deck plate control and the hoses will have to be connected here for correct operation 2 The next hoses to be...

Страница 51: ...2 3 3 4 4 1 CLEAR TIE 70 5 LONG R1704A 606606 07050 2 YELLOW TIE 63 5 LONG R1704A 606606 06350 3 YELLOW TIE 63 5 LONG R1704A 606606 06350 4 CLEAR TIE 70 5 LONG R1704A 606606 07050 5 BLUE TIE 114 5 LON...

Страница 52: ...ner right fore aft cylinder and then the other end of hose 1 will go to outlet 3 on the left side flow divider See Diagram A and machine diagram on previous page and Detail B on Hydraulic Fittings Pla...

Страница 53: ...NDER HOSE PLACEMENT 8 7 8 10 10 6 5 10 8 6 6 5 5 BLUE TIE 114 5 LONG R1704A 606666 11450 6 BLUE TIE 114 5 LONG R1704A 606666 11450 7 WHITE TIE 130 5 LONG R1704A 606606 13050 8 RED TIE 117 5 LONG R1740...

Страница 54: ...se 8 and hose 10 Connect one end of hose 8 to the lower fitting of the right outside fore aft cylinder and then connect the other end to the cross fitting at the center of the rear tube Next connect o...

Страница 55: ...Crop Sweeper Hydraulics for Single Set Fore Aft Arms 6 Row 30 As Example Crop Sweeper V 10 0 55...

Страница 56: ...JIC X 8M O RING 4 6801 6 6 90 ELBOW 6M JIC X 6M O RING 4 2 6803 6 6 6 TEE 6M JIC X 6M JIC X 6M O RING 5 12 6801 6 6 90 ELBOW 6M JIC X 6M O RING 6 2 6400 8 10 8M JIC X 10M O RING 7 1 6801 LL 6 6 LONG 9...

Страница 57: ...previous page 5 If not already done install the hydraulic fittings for the fore aft cylinders as shown in Detail D on the previous page 6 Next install the adapter fittings into the hydraulic motor as...

Страница 58: ...The hoses should have elbows on one end and are identified with black and black and white ties Refer to Detail A for attachment to the hydraulic motor 2 The hoses will go to the reel drive hydraulic...

Страница 59: ...A 606606 19800 GREEN TIE R1704A 606606 21000 BLUE TIE R1704A 606606 19800 GREEN TIE R1704A 606606 21000 BLUE TIE R1706A 606606 07200 NO TIE STRIPPER PLATES R1704A 606606 02800 NO TIE R1704A 606606 022...

Страница 60: ...er hoses Locate the 1 4 x 210 hydraulic hose with a blue tie and the 1 4 x 198 hydraulic hose with a green tie These hoses are attached at port three with the tee fittings See Detail A and Detail B fo...

Страница 61: ...08 832 0220 1704A 606666 11450 BLUE TIE 1 1704A 606666 11450 BLUE TIE 2 1704A 606606 09350 RED TIE 1704A 606606 09350 RED TIE R1704A 606606 10050 CLEAR TIE R1704A 606606 10050 CLEAR TIE ONE IN PORT ON...

Страница 62: ...n the right fore aft cylinder and then the other end of this hose will go to outlet 3 on the flow divider See Detail B and machine diagram on previous page Now attach one end of the other hose to the...

Страница 63: ...TIE 117 5 LONG R1704A 606506 06250 ON OUTSIDE CYLINDERS X 4 PCS R1704A 606506 03250 ON INSIDE CYLINDERS X 4 PCS R1704A 606506 03250 32 5 LONG 4 PCS R1704A 606506 06250 62 5 LONG 4 PCS REFER TO 8 ROW C...

Страница 64: ...ne Return Hose Black Tie 144 Long Connection to Combine Pressure Black and white tie 144 Long Shutoff Valve Ports Port 1 To motor inlet Port 2 Pressure coming from combine Port 3 Return to combine and...

Страница 65: ...control each of the functions stripper plates and reel Fore Aft Up Down and On Off The reel On Off switch is installed in the control box and the necessary wiring is in the harness but the reel contro...

Страница 66: ...WIRES 2 PIN SOCKET CONNECTORS PORT 2 GREEN AND BLACK WIRES 2 PIN SOCKET CONNECTORS PORT 3 2 PIN SOCKET CONNECTOR FOR OPTIONAL MOTOR SHUTOFF CIGARETTE LIGHTER POWER PORT CONTROL BOX MOUNTED IN THE CAB...

Страница 67: ...own 1 complete hole If this is still not enough adjustment move Bearing Holder Plates 7 up or down as needed Check Machine before Operating 1 Raise machine up and down to make sure it clears the cab i...

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