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Parker VitaPump, Инструкция по установке, эксплуатации и обслуживанию

Parker VitaPump - это высококачественный насос, предоставляющий надежную работу и долговечность. Загрузите бесплатное руководство по установке, эксплуатации и обслуживанию с нашего сайта manualshive.com. Обеспечьте оптимальную производительность и долгий срок службы вашего насоса с помощью этого руководства.

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Table of Contents: 

Standards .................................................................................................................................. 6 
Installation & Start-Up .............................................................................................................. 6 
Introduction: ............................................................................................................................. 6 
Start-up: Vitamin Addition by Weight ..................................................................................... 8 

VitaPump™ Specifications:

 Summary

 .................................................................................. 13 

Part A: Hardware

 .................................................................................................................... 15 

1.0 VitaPump™: 

Overview

 ................................................................................................... 15 

2.0 Front Panel: ................................................................................................................... 16 
3.0 Back Panel: .................................................................................................................... 17 

Part B: Software

 ..................................................................................................................... 19 

1.0 Main Menu ..................................................................................................................... 19 
2.0 Vitamin Metering: Edit / Alarms ...................................................................................... 20 
3.0. Metering: Exec .............................................................................................................. 22 

4.0 Setup: Edit ............................................................................................................... 23 
4.10 Setup: Scale .......................................................................................................... 25 
4.4 Printer Documentation: ............................................................................................ 26 
4.7 Setup: External Run/Stop ........................................................................................ 27 

5.0 Serial Mode: Remote Control by PC: Printer & PC Control ............................................ 28 

5.1 Printer: Commands & Data format ........................................................................... 28 
5.2 PC Control: Commands and Data format ................................................................ 29 

6.0 Manual Mode ................................................................................................................. 31 

Appendix “A”

 Tandem Pump Head Installation and Maintenance ......................................... 32 

Appendix “B”

 FMI Q1 Pump Head Installation and Maintenance .......................................... 37 

 

 

 

 

Содержание VitaPump

Страница 1: ...VitaPump System Installation Operation Maintenance Instructions ...

Страница 2: ...mers informed of any alterations This publication is for general information only and customers are requested to contact your local Parker Sales Representative for detailed information and advice on a product s suitability for specific applications All products are sold subject to the company s Standard conditions of sale SciLog Tandem and VitaPump are registered trademarks of Parker Hannifin Corp...

Страница 3: ...EFORE INSTALLING SERVICING CLEANING OR REMOVING THE FUSE FAILURE TO DO SO COULD RESULT IN BODILY HARM AND OR PROPERTY DAMAGE CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT EXERCISE CARE WHEN MAKING CHECKS TEST AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN...

Страница 4: ... LE FUSIBLE NE PAS OBSERVER CES PRÉCAUTIONS RISQUERAIT DE CAUSER DES BLESSURES CORPORELLES OU ET D ENDOMMAGER L ÉQUIPEMENT PRUDENCE SOYEZ PRUDENT LORSQUE VOUS MANIPULEZ DES APPAREILS SENSIBLES À L ÉLECTROSTATIQUE ATTENTION AUTORISEZ SEULEMENT LE PERSONNEL QUALIFIÉ À ENTRETENIR CET ÉQUIPEMENT SOYEZ PRUDENT LROSQUE DES VÉRIFICATIONS TESTS ET AJUSTEMENTS DOIVENT ÊTRE EFFECTUÉS SOUS TENSIONS NE PAS OB...

Страница 5: ... 0 Main Menu 19 2 0 Vitamin Metering Edit Alarms 20 3 0 Metering Exec 22 4 0 Setup Edit 23 4 10 Setup Scale 25 4 4 Printer Documentation 26 4 7 Setup External Run Stop 27 5 0 Serial Mode Remote Control by PC Printer PC Control 28 5 1 Printer Commands Data format 28 5 2 PC Control Commands and Data format 29 6 0 Manual Mode 31 Appendix A Tandem Pump Head Installation and Maintenance 32 Appendix B F...

Страница 6: ...ied by the manufacturer Maintenance Cleaning The VitaPump is practically maintenance free The Tandem peristaltic pump head should periodically have tubing debris cleaned from it but requires no lubrication If equipped with a piston head no lubrication is needed but does require annual preventative maintenance along with the rest of the unit To remove dust dirt and stains the outer surfaces of the ...

Страница 7: ... Birtley Co Durham Oxnard California USA 93030 DH3 2SF England toll free 877 784 2234 phone 44 0 191 4105121 phone 1 805 604 3400 fax 44 0 191 4105312 fax 1 805 604 3401 email bioscience emea parker com email bioscience na parker com www parker com bioprocessing www parker com bioprocessing Parker customer service personnel will be able to serve you more efficiently if you have the following infor...

Страница 8: ...e rear panel of the VitaPump The other end of the cable plugs into the round M12 connector on the bottom of the scale s terminal Connect the Printer cable between the Printer connector on the rear panel of the VitaPump and the connector on the Printer 4 Connect the Alarm Status and Remote On Off Cable set to the External I O connector on the rear of the VitaPump The Remote On Off Cable can be conn...

Страница 9: ...ARM PUMP RATE The VitaPump will maintain the pump rate based on feedback from the balance When it is unable to maintain the rate E G when the vitamin reservoir is empty it will increase its speed to compensate If it reaches 100 of motor speed for 30 seconds it will activate the pump rate alarm This is considered a critical alarm and should be set to Pump Stop to avoid over under fortification ALAR...

Страница 10: ...P RATE grams minute TW TOTAL WEIGHT kilograms This a long term cumulative weight designed for weekly monthly or longer recording of vitamins dispensed It should only be reset with a supervisor s approval BW BATCH WEIGHT kilograms This weight is reset every time the metering program is exited and re executed i e when the vitamin bottle is changed NOTE The Remote On Off connected to your PLC flow co...

Страница 11: ... PR PUMP RATE gravimetric metering rate expressed in grams minute ST STATUS Pump Status Start Run Pause Run Exit AL ALARM Print out of Alarm condition AL PR represents Pump Rate Alarm AL BW represents Batch Weight Alarm AL BI represents the Interrupt Alarm NOTE Three alarm levels are defined and displayed in the program header of the printout as follows 1 Off Deactivated 2 Alert Metering continues...

Страница 12: ...gain and press RUN when ready The VitaPump will tare the scale zero the batch weight and resume normal operations If you are changing the reservoir in response to a Pump Rate Alarm the same procedure applies You do not want to leave the pump running at 100 motor speed 2 Remote On Off This is generally connected to your flow controller and can work in a steady state or pulse mode Under Mode Setup R...

Страница 13: ...encoded servo controlled motors Encoder 100 lines per rev for 600 RPM motor 120 lines per rev for 8 and 160 RPM motors I O Ports Printer Female DB9 connector for data collection with Printer or PC S1 Male DB9 connector for RS 232 connection to an electronic scale S2 Male DB9 connector Not utilized on PureTec Do not remove the cover S3 Male DB9 connector Not utilized on PureTec Do not remove the co...

Страница 14: ...ge fluctuations 10 Pollution degree 2 Software Main menu with the following three 3 operational modes Metering Mode Gravimetric vitamin metering requires electronic balance Several Labels available i e Vitamin A D Vitamin A etc Two user definable alarms Setup Mode Selection of user preferences and interface options Manual Mode Simple pump control Speed no alarms ...

Страница 15: ...f the Check Your Pump Head message does not disappear after the above suggested measures have been taken Pump tubing can become frayed when overused When this happens the pump tubing tends to wind itself around the pump rotor To avoid this problem check your pump tubing at regular intervals move the used tube section 3 4 inches to the pump discharge side Use only high quality correctly sized pump ...

Страница 16: ...e main keypad consists of eight hard keys whose function does not change These keys are used for basic control and programming of the VitaPump The basic key definitions are Executes the selected operational mode and starts pump Interrupts current operational mode and stops pump Sets pump Rate in gm min depending on Mode being implemented Has no function on the VitaPump Pump direction counter clock...

Страница 17: ...P2 P3 Not utilized by the VitaPump SciTemp Disposable Temperature Sensor Conxall 2 pin connector Labeled Temperature Not utilized by the VitaPump Scale Ports The male DB9 ports labeled S1 S2 and S3 are RS 232 ports for electronic scales For the VitaPump only S1 is used This port allows the user to interface with a number of different electronic scales i e Mettler Ohaus and Sartorius top loading sc...

Страница 18: ...ipped An additional TTL output will provide you with a similar signal to provide a Status Signal that is On 5 volts when the VitaPump s motor runs and Off 0 volts when it isn t two wire cable between pins 12 31 5 0VDC output control signal requires use of a solid state relay that will trip at 3 volts A TTL input two wire cable between pin 19 and pin 37 allows remote RUN STOP by means of dry contac...

Страница 19: ...19 ...

Страница 20: ...des METERING SETUP and MANUAL You can use the Up and Down keys to scroll through the menu Press the Select key to enter the first sub level menu and the Exit key again to return to the previous level METERING Mode allows you to set the Pump Rate and Direction as well as configure both the Pump Rate Alarm and the Batch Weight Alarm SETUP Mode is used to configure the Scale Clock Printer Pump Serial...

Страница 21: ...21 2 0 Vitamin Metering Edit Alarm ...

Страница 22: ...larms All alarms have 3 options OFF disabled BEEP ONLY Audible Alarm and PUMP STOP Stops the pump and provides Audible Alarm The VitaPump is equipped with a Remote Alarm feature that will provide a 5VDC signal for a PLC controlled alert device 2 3 BATCH WEIGHT Used in conjunction with Weight Alarm 2 5 below to alert the operator that the vitamin bottle is nearly empty Usually set to weight of full...

Страница 23: ...23 3 0 Metering Exec ...

Страница 24: ...24 4 0 Setup Edit ...

Страница 25: ... parameters in the various balances 4 2 Setup Clock Used to set Day Month Year and Time Time is in 24 hr military format Print Enable allows choice between actual time and relative time output 4 3 Setup System Test Allows you to diagnose the outputs of the VitaPump requires you to connect a set of test jumpers P N 080 058 into the DB37 labeled I O port for testing 4 4 Setup Printer Select paramete...

Страница 26: ...nd an interactive menu screen is presented Use the displayed arrows and the related buttons to navigate the menu and confirm the following settings are enabled Level 1 Level 2 Level 3 Selected Menu Item SCALE Disp Unit res Disp Unit 1 g Disp Unit 2 g Disp resolution OFF sets to default value Zero AZM OFF Filter Vibration Medium Process Dosing Stability Standard Comm COM1 Mode Dialog Param RS232 Ba...

Страница 27: ...pressed in grams minute ST STATUS Pump Status Start Run Pause Run Exit AL ALARM Print out of Alarm condition AL PR represents Pump Rate Alarm AL BW represents Batch Weight Alarm NOTE Three alarm levels are defined and displayed in the program header of the printout as follows 1 Off Deactivated 2 Alert Metering continues auditory beep 5V output to remote alarm occurs 3 Pump Stop Stops the pump audi...

Страница 28: ...id switch will close the connection between the Common and Normally Open which provides the signal for the VitaPump to start metering The VitaPump will stop metering when the solenoid switch is de energized When the EXT RUN STOP function has been Disabled or PULSE in the SETUP mode the Foot Switch function is active A momentary contact closure will start the VitaPump another momentary contact clos...

Страница 29: ...educe the HyperTerminal window to one half of its original size Open Note Pad Accessories or New Text Document in HyperTerminal reduce the Note Pad window to one half size The Note Pad is used here as a text editor Place the HyperTerminal window in the upper half of your monitor and the Note Pad window in the lower half of the monitor Both windows are now displayed and are readily accessible 5 0 P...

Страница 30: ...ge on the VitaPump display during transfer 1 If the Upload occurs while in the Press RUN when Ready screen the VitaPump will start the program once the upload is complete 2 If the Upload occurs while a VitaPump program is running the pump will stop the balance is re initialized and the tare is activated After the balance is tarred the newly uploaded program starts at the beginning ...

Страница 31: ...and starts VitaPump metering S Stop command stops VitaPump halts metering P Print command gets a single line of data showing VitaPump status in this format aa aa bbb cccc c dd ddd e eee ffff fff X Y Z where aa aa is current mass flow rate setting in gm min bbb is actual pump speed 0 100 cccc c is the current displayed balance weight in grams dd ddd is the current batch dispensed weight in kg e eee...

Страница 32: ...ect any other available Comport Press Ok 3 From the Com 1 Property screen select the following Port Setting parameters 3 1 Bits per Second 9600 3 2 Data Bits 8 3 3 Parity None 3 4 Stop Bits 2 3 5 Flow Control None Press Ok NOTE Make sure you enter same communications parameters in the VitaPump under SETUP Printer Baud Rate 9600 Parity None Stop Bits 2 Data Bits 8 Set Print Delay 0 set Print Time 1...

Страница 33: ...rify the speed required to obtain the correct addition rate From the Mode Select screen scroll to Manual and press Select You will see the following screens Mode Select MANUAL Up Down Select MANUAL 100 0 SW 0000 CW Use the RATE key to increase or decrease the motor speed Use the Double Arrow key to set or change the pump direction Use the RUN and STOP keys to start and stop the pump The SWITCH key...

Страница 34: ...34 Appendix A Tandem Pump Head Installation and Maintenance ...

Страница 35: ... for the two 8 32 cap screws inside the lower pump channel 4 On the front panel of the VitaPump locate the mounting holes and the slotted pump head coupler 5 Before fastening the TANDEM align the two mounting screws and pump shaft tang of the TANDEM with the holes and slotted coupler of the VitaPump front panel mounting plate 6 Make sure the TANDEM pump shaft tang is properly seated in the mating ...

Страница 36: ...e two ends of the tubing in opposite directions and away from the pump head This pulling action insures that the pump tubing is taut and within the pump channel TANDEM Pump Tube Replacement The pump tubing section located in the TANDEM pump head should be advanced at regular time intervals if the VitaPump is heavily used Only use high quality correctly sized pump tubing WARNING When advancing pump...

Страница 37: ...37 TANDEM Dual Channel Peristaltic Pump Parts Identification ...

Страница 38: ...m Lower Pump Shoe 1 5 500 410 Bearing Block Front 1 6 500 411 Bearing Block Cap Screw 2 7 500 420 Pump Shoe Upper 1 8 500 310 Lever Pump 1 9 500 430 Pump Shoe Lower 1 10 500 452 Pump Shoe Screw 8 11 500 440 Tube Holding Fork 4 12 500 451 Pump Shoe Bracket 1 13 500 450 Pump Base 1 14 500 220 Cam Upper Pump Shoe 1 14A 500 230 Cam Shaft Cylinder 1 15 Fig 3 500 100 Assembly Roller Housing 1081 500 110...

Страница 39: ...39 Appendix B FMI Q1 Pump Head Installation and Maintenance ...

Страница 40: ...40 ...

Страница 41: ...41 ...

Страница 42: ...42 ...

Страница 43: ...43 ...

Страница 44: ...44 ...

Страница 45: ...Co Durham DH3 2SF England phone 44 0 191 4105121 fax 44 0 191 4105312 email bioscience emea parker com www parker com bioprocessing Parker Hannifin Corporation Bioscience Division N A 2340 Eastman Avenue Oxnard California USA 93030 toll free 877 784 2234 phone 1 805 604 3400 fax 1 805 604 3401 email bioscience na parker com www parker com bioprocessing ...

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