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15

FUSE BLOCK

The Painless harness contains an 8 circuit fuse block that uses modern ATC

blade style fuses. This fuse block allows the convenience of having both flashers (turn
signal and hazard), as well as the horn relay, to be mounted in one location.

Horn Relay

On the fuse block you will find a horn

relay, which replaces the factory core
support/firewall mounted horn relay found
on older vehicles. The fuse block mounted
horn relay uses a standard 30 amp SPST
relay and is ground activated from a wire in
the Turn Signal Switch group of wires of the
fuse block harness. Replacement relays for
the horn relay can be found at any auto
parts store or by ordering

Painless part

number #80131

.

Flashers

The two flashers simply switch

power off and on going to the turn
signal switch and hazard switch. The
flasher found next to the horn relay is
the hazard flasher. The flasher on the
side of the fuse block by itself is the
turn flasher.

How a flasher functions is

simple. Power is switched off and on
according to heat built in the resistance wire inside the flasher. As soon as power is
drawn through the flasher, as when the turn signal or hazard switch is activated, the
resistance wire heats up and makes contact with the output side of the flasher. This
contact passes power through the flasher, into the switch and to the turn signal lamp(s).
Once this contact has been made, the resistance wire is no longer resisting any voltage,
so it begins to cool; this cooling causes the flasher to lose contact.

This loss of contact means that there is no longer any voltage going to the

switch, causing the turn signal light to turn off. Once contact is lost, the resistance wire
begins heating up and the entire process starts over again until the turn signal switch or
hazard switch is disengaged.

Some L.E.D. turn signals do not draw enough

voltage to activate a typical thermal flasher. If you are using
L.E.D. turn signals, and your turn signals do not work
properly and you are certain everything is connected
properly, a no load flasher will be required; Painless

part

number #80230

.

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Содержание 10309

Страница 1: ...s Harness 17 Circuit Painless Performance Products recommends you the installer read this installation manual from front to back before installing this harness Due to the variables in modifications th...

Страница 2: ...corrections or improvements that can be made If you have found any errors or omissions or if you simply have comments or suggestions concerning these instructions please write us at the address above...

Страница 3: ...ing the removal process avoid making any unnecessary cuts This harness is universal in nature meaning all ends are left open to allow you to cut wire to length and install the appropriate connection T...

Страница 4: ...Headlight 26 Headlight w Pigtails 28 Left Turn Park Light 29 Horn Right Turn Park Light Right Headlight 31 ENGINE IGNITION SECTION Coil ignition 32 Ballast Bypass 33 Tachometer 35 Engine Sending Units...

Страница 5: ...30 HEADLIGHT SECTION SCHEMATIC 34 COIL CONNECTIONS diagram BALLAST RESISTOR CONNECTIONS diagram MSD CONNECTIONS diagram 35 HEI COIL ON CAP CONNECTIONS photo 38 ENGINE SECTION SCHEMATIC 39 CHARGE INDIC...

Страница 6: ...of this manual are pretty straight forward and easy to follow The install portions are noted with a round bullet note as seen here Individual components and sections are labeled with printed tags for...

Страница 7: ...in this kit If you find that anything is missing or damaged please contact the dealer where you obtained the kit or Painless Performance at 800 423 9696 The Painless Wire Harness Kit should contain t...

Страница 8: ...to have shorter lengths than the fuse block harness but still provide ample length for just about any install These shorter lengths result in less waste when you route and cut these wires to length SM...

Страница 9: ...connections to an HEI distributor headlights and factory style alternator If none can be found locally these crimpers can be found using Painless part 70900 A good set of wire strippers are required t...

Страница 10: ...also depends a great deal on fuse block mounting location and to the extent you want to secure and conceal the harness This aspect will be more prominent in the ENGINE SECTION wiring where much of th...

Страница 11: ...short enough that only insulation is crimper by Strap 2 The photo to the left best demonstrates this Using the appropriate jaw on the crimpers crimp Strap 1 The appropriate jaw depends on the wire ga...

Страница 12: ...re installed like turn signal or tail light housings Components with plastic housings or non conductive housings like headlights which are glass get their grounds through wires from the chassis harnes...

Страница 13: ...round and back to the battery When this happens things that should not have power receive power coming from the park light bulb Since the turn signal wire also goes to the bulb the current will travel...

Страница 14: ...14...

Страница 15: ...How a flasher functions is simple Power is switched off and on according to heat built in the resistance wire inside the flasher As soon as power is drawn through the flasher as when the turn signal o...

Страница 16: ...n fuses These fuses are powered by wires coming from the ignition switch wires 931 932 and 933 and will have power depending on what position the ignition switch is in None of these fuses should have...

Страница 17: ...y is in the on position In these cases make certain the 12 volt wire you are using is an Ignition Switched 12 volt wire and not a battery constant hot The 12 volt activation wire can also be wired to...

Страница 18: ...ll need to find a suitable location that will allow easy access in the event you have to replace a fuse and also allow enough length for the wires to reach things like the ignition switch headlight sw...

Страница 19: ...19...

Страница 20: ...e or one created by you the installer If you are using a hydraulic brake switch mounted on or near the master cylinder the wire labeled BRAKE SWITCH will also be grouped and routed with these wires Ro...

Страница 21: ...21...

Страница 22: ...vehicle At this time route the following groups of wires towards their locations in the front of the vehicle ENGINE SECTION START CHARGE and HEADLIGHT SECTION If you are using a hydraulic brake switch...

Страница 23: ...arness The drawing below shows that if routed correctly both harnesses should be close if not side by side or one top of each other making tying them together rather easy If your harnesses are routed...

Страница 24: ...ead lamp This wire goes into a splice with a wire going to the right headlamp and also to a wire going to the high beam indicator in the dash and to the dimmer switch This wire will have power when th...

Страница 25: ...it you will need the larger terminals for this connection These terminals will be in the same compartment as the connectors Route the 3 wires for left driver side headlamp connection to the back of th...

Страница 26: ...ouch one of the colored wires to the positive side of the battery With the colored wire touching the positive side now touch the black wire or both black wires if your lamp also has turn park to the n...

Страница 27: ...corresponds with the wires function High Beam wire to the Painless Black Green wire printed 908 Low Beam wire to the Painless Black Tan wire printed 909 Ground wire to the Painless Black wire printed...

Страница 28: ...turn park lamp This wire is tied into the integrated ground circuit and can be seen in the Ground Schematic on page 14 If your light has a dual filament bulb and only 2 wires you will not connect the...

Страница 29: ...rn park light connections to connect the ground on the horn Using a ring terminal from the parts kit attach the other end of the ground wire to a chassis ground source on the vehicle Right Turn Park L...

Страница 30: ...30...

Страница 31: ...re coming from the fuse block The connection of this wire will vary depending on what ignition system factory or aftermarket you use The wire needed to supply a switched ignition power source is Black...

Страница 32: ...ack 920 wire to its proper connection point and cut to length install the appropriate terminal for your connection and connect Terminals and a factory style connector seen in the photo at right have b...

Страница 33: ...r to the diagrams on the next page for proper connection Terminals and a factory style connector have been supplied to allow connecting to the side of a HEI Coil seen in the photo at right rollover cr...

Страница 34: ...34...

Страница 35: ...r have a bad ground between the sending unit and engine intake manifold the gauges would peg to their highest reading Coolant Temp Locate the 18 gauge Black Green wire printed ENGINE SECTION TO TEMP S...

Страница 36: ...he sensor needs to read correctly Liquid tube sealant can be used Route this Black Green 921 wire to the coolant temp sensor cut to length install the appropriate terminal for your connection and conn...

Страница 37: ...a stud style sensor like the one shown above Rollover crimpers will be needed to properly install this terminal If you have a 2 wire sensor on a newer fuel injected donor engine it will not work for y...

Страница 38: ...the terminal of the electric choke install the appropriate terminal for your connection and connect Ensure the choke is properly grounded ground wire not supplied in the Painless harness before contin...

Страница 39: ...tion will be made using the large gauge red wire rolled in the kit it is Red 6 gauge wire with a label printed 915 ALTERNATOR OUTPUT this wire will provide power out of the alternator to the battery t...

Страница 40: ...he rubber boot can slide back down the wire if the charge wire is ever to be removed If your vehicle has an aftermarket ONE WIRE ALTERNATOR meaning it does not require a switched 12v souce or regulato...

Страница 41: ...into one side of the light pass through the light and out to the voltage regulator for the alternator Voltage moving through the filament will cause the light to illuminate This light will illuminate...

Страница 42: ...he middle image in the diagram above These are also known as Delco or Delcotron alternators The two remaining wires a 14 gauge black red wire printed 995 REGULATOR BATTERY POWER and a 16 gauge black b...

Страница 43: ...ternator the diode will let voltage flow towards the alternator but not away from the alternator towards the ignition system thus fixing the back feed run on issue General Motors CS 130 Series Alterna...

Страница 44: ...e been provided in the ALTERNATOR bag kit The resistor will simply need to be installed inline on the 914 wire as shown in the diagram on the next page In factory applications where this alternator wa...

Страница 45: ...rnator output post or removed from the harness Route the black brown 914 to the connector on the alternator and cut to length Strip of insulation The factory 4 pin alternator connector from a factory...

Страница 46: ...ck brown 914 ALTERNATOR EXCITER wire to provide a switched power source and a resisted power source to the 2 wires of a CS 130D alternator pigtail connector when a charge indicator light is NOT being...

Страница 47: ...tors they can be obtained online at a local auto parts store or you can use the loose piece insulated terminals in the parts kit to make connections Connect the black brown 914 wire to the 4 terminal...

Страница 48: ...terminal The two diagrams provided on the next page show two different ways to power the regulator The difference in the diagrams is where the 914 wire connects which in turn will decide how many wire...

Страница 49: ...tails can be bought in numerous places under the Motorcraft part numbers WPT 119 and WPT 851 The installer will also need to supply an inline fuse with a rating of 125 amps or more Painless offers a c...

Страница 50: ...on The 3G alternator requires a switched power source to pin I of the regulator this will be the 914 wire Using a splice and heat shrink provided in the ALTERNATOR bag kit splice the pigtail to the bl...

Страница 51: ...e black red wire printed 995 REGULATOR BATTERY POWER and a 16 gauge black brown wire labeled 914 ALTERNATOR EXCITER only the 914 will be used The 995 may be connected to the alternator output post or...

Страница 52: ...TPUT this wire provides power out of the alternator to the battery through the MIDI fuse This wire will have power at all times and comes from the large battery supply splice in the harness See Batter...

Страница 53: ...stalled and everything can be tightened down with the two retaining nuts provided with the fuse holder Once everything is tightened the cover can be reinstalled Depending on how your crimp flares the...

Страница 54: ...nition will not need to connect this wire it may be removed from the harness Route the black purple 919 If you are using a transmission mounted neutral safety switch MOPAR reverse switch NSS excluded...

Страница 55: ...ter and remote mounted solenoids like those found on ford vehicles Locate heat shrink and ring terminals from the parts kit that best fit the posts found on the starter solenoid crimp and connect The...

Страница 56: ...is applied when the key is in the START position The black yellow 970 wire if needed will connect to the BAL terminal found on a SR14 relay as seen in the diagram on the next page The BAL terminal onl...

Страница 57: ...m on the previous page If you have a mopar reverse neutral safety switch using a cut of piece of 16ga or 18ga wire from a previous connection connect as shown on the previous page Those without a Mopa...

Страница 58: ...NOTES...

Страница 59: ...Nostalgia Harness Painless Performance Products recommends you the installer read this installation manual from front to back before installing this harness Due to the variables in modifications that...

Страница 60: ...orrections or improvements that can be made If you have found any errors or omissions or if you simply have comments or suggestions concerning these instructions please write us at the address above s...

Страница 61: ...g the removal process avoid making any unnecessary cuts This harness is universal in nature meaning all ends are left open to allow you to cut wire to length and install the appropriate connection The...

Страница 62: ...ternal Clamp On Turn Signal Switch 75 SPDT Toggle Switch 76 Hazard Switch 76 Horn Button 78 BRAKE SWITCH 79 IGNITION SWITCH 80 GM Keyed Column 81 GM Dash Mounted 82 Ford Dash Mounted 83 INSTRUMENT PAN...

Страница 63: ...SWITCH SCHEMATIC 78 BRAKE SWITCHES photo 79 IGNITION SWITCH SCHEMATIC 80 GM COLUMN MOUNTED IGNITION SWITCH diagram 81 55 57 CHEVY GM TRUCK IGNITION SWITCHES diagram 82 FORD DASH MOUNTED IGNITION SWIT...

Страница 64: ...e a group of three wires with a section label reading DIMMER SWITCH These three wires will provide power to the headlights for low beam and high beam power These wires can be seen in the Headlight Swi...

Страница 65: ...witch incorporated into a headlight switch Painless offers this as part 80154 Route all 3 wires to the dimmer switch and cut to length If you are using a dimmer switch incorporated into the headlight...

Страница 66: ...ER 907 HEADLIGHT POWER HEADLIGHT SWITCH this wire supplies power to the dimmer switch for headlight operation This wire should have constant battery power any time the headlight switch knob is pulled...

Страница 67: ...61...

Страница 68: ...s commonly referred to as early and late styles The only difference is the tab to which the park lights connect see the diagrams for this difference Painless offers the early style switch with a headl...

Страница 69: ...nsulated terminals found in the parts kit to make these connections Painless Universal Headlight Switch Painless offers several universal switches one even with hi low beam dimmer functions Use the fo...

Страница 70: ...equire the use of 2 SPST relays The small black and red lines and seen in the diagrams are wires that need to be provided by the installer these can be small 18 gauge wires since they are only providi...

Страница 71: ...need to provide a power source to the backlight of the switch This will generally be a tab on the back of the switch that is opposite of the terminals for the input and output s as seen below You can...

Страница 72: ...You can easily tell if your vehicle has integrated turn brake signals or separate by looking at the lamp socket s on the rear of the vehicle Only looking at the passenger or the driver side how many...

Страница 73: ...is a battery power wire but it will have power only when the hazard switch is activated which causes the flasher to send power through this wire See Flashers on page 14 of the first manual for how thi...

Страница 74: ...each wire of the Turn Signal Switch section to its correct connection GM Columns Aftermarket GM style columns Locate the black connectors found in the bag kit that fits your column Most columns will...

Страница 75: ...ss harness as well as a mate to this connector onto the wires on your column Diagrams as well as a chart have been provided to help identify the factory wires found on your column Your column may diff...

Страница 76: ...70 The diagrams above show splicing the wires from the 10309 to an installer created pigtail from factory wiring...

Страница 77: ...wires found on your column Your column may differ from the information provided as there are numerous different columns Using the splices provided in the parts kit splice each wire of the TURN SIGNAL...

Страница 78: ...ey go to the flashers found on the fuse block which no longer have a purpose Using the fuse taps provided with the turn signal kit switched power can be sourced from the WIPER TURN fuse and Battery po...

Страница 79: ...ing from the turn signal relays this will allow you to use the fuse block mounted flasher instead of the inline flasher that comes pre installed on the turn signal kit The black purple 952 will not be...

Страница 80: ...be modified to accept a 3 prong flasher to allow the turn signal and turn indicators on the switch to function properly Locate the rolled piece of black red wire provided with this kit This wire will...

Страница 81: ...eled L on a 3 prong flasher Refer to the Turn Signal Schematic on page 77 to help match the wires of your turn signal to the wires found on this chassis harness SPDT Toggle switch If you do not have a...

Страница 82: ...The diagram below will show connection of the 951 wire If you have separate turn brake lights 918 can connect directly to the toggle If you have integrated lights then run a wire from the toggle swit...

Страница 83: ...77...

Страница 84: ...ower at all times Black White 16 gauge wire printed BRAKE SWITCH 918 TO BRAKE SWITCH OUTPUT This wire supplies power from the brake switch to the brake lights This wire goes into a splice with 2 other...

Страница 85: ...fuse block This wire powers all of the switched power circuits to the harness with the exception of the RADIO REVERSE fuse This wire will only have power when the ignition switch is in the ON RUN pos...

Страница 86: ...inals can also be used in the event you do not have connectors Locate the ignition switch on the top of the steering column seen in the photos on the next page route the IGNITION SWITCH wires to the s...

Страница 87: ...ounted ignition switches GM used until the early 1980 s Most will have functions printed next to each pin on the switch to allow for identification as to where wires will connect Below you will find d...

Страница 88: ...e ON position and the vehicle is not running This will give the driver a visual indication that all warning lights have functioning bulbs Connections for this pin are not supplied in this harness but...

Страница 89: ...ground signal from the fuel level sending unit in the fuel tank The resistance to ground will vary on this wire according to the amount of fuel in the tank This wire can also be seen in the Tail Secti...

Страница 90: ...o the wire going to the front right turn signal It will have interrupted switched ignition power through the turn flasher anytime the right turn signal is activated It will also have interrupted switc...

Страница 91: ...ers on the connectors as well as the circled reference points in the diagram for proper cavity location Black wire 969 GAUGE LIGHT GROUND will not be used Hard Wiring Those choosing to wire aftermarke...

Страница 92: ...er to each gage 2 Chaining or Jumpering Run the 935 wire to a power post before terminating the wire with the proper terminal you will insert another wire into the terminal and crimp You will now have...

Страница 93: ...GROUND and 969 GAUGE LIGHT GROUND wire and or seeing that a good ground source is not hard to find on vehicles the installer could run their own ground circuit for gauge connections To make these grou...

Страница 94: ...White 930 wire This wire will connect to one of the leads for the gauge light or to the gauge light tab found on gauges with LED backlighting To make these connections you can splice from this 930 wir...

Страница 95: ...res or signal wires These will be the wires which come from the temperature sending unit oil pressure sending unit and fuel level sending unit Not shown in the diagram but also provided in the Painles...

Страница 96: ...90...

Страница 97: ...RY SECTION 940 RADIO POWER BATTERY this wire will provide the radio a battery power source that will allow the time and radio presets to remain every time the ignition is turned off This wire comes fr...

Страница 98: ...be needed to identify the connections to the radio Many older radios require one power source Painless recommends connecting the 941 to the radio in these circumstances so that the radio will only op...

Страница 99: ...e a Neutral safety switch found on the shifter as well When testing the system if you notice the revere lights on when the transmission is in park or neutral you have the reverse switch wires connecte...

Страница 100: ...onal wires from the wiper switch to the wiper motor for correct operation GROUND A single wire can be found in this harness that is intended to connect to a clean chassis ground source This wire will...

Страница 101: ...a single open ended wire it is Black Pink 14 gauge wire printed TAIL SECTION 947 FUEL PUMP ACCESSORY IGN POWER this wire will provide a power source to the fuel pump This wire comes from the 30 amp CO...

Страница 102: ...drill a hole through the floor pan or firewall to make this connection easier if your sender is located under the vehicle Note If a hole in to be drilled in the trunk pan be sure to not puncture the...

Страница 103: ...wire going to the Tail Section Since Painless has no idea if this wire will be needed in your particular application and since it is not used in most applications we only provide one wire to prevent a...

Страница 104: ...light switch and will have power anytime the headlight switch is pulled into the PARK TAIL LIGHT ON and HEADLIGHT ON positions These wires can be seen in the Tail Section Schematic on page 100 101 of...

Страница 105: ...o the other will have to be done by you the installer If your vehicle does not have reverse lights tape it up into the harness this wire will not be used This wire will only have power if it is connec...

Страница 106: ...100...

Страница 107: ...101...

Страница 108: ...also make sure this cable is connected to the B side of the Starter Solenoid At this point this should also connect the red 915 from the MIDI fuse to the positive side of the battery either through th...

Страница 109: ...Dimmer Switch Black 14 969 DRIVER HEADLIGHT GROUND Ground Black Lt Blue 18 926 TO LEFT FRONT TURN SIGNAL Turn Switch Black Brown 18 927 TO FRONT LEFT PARK LIGHT Headlight Switch Black 18 969 LEFT TUR...

Страница 110: ...WITCH PWR 907 HEADLIGHT PWR Dimmer Switch Black Brown 18 927 TO FRONT PARK LIGHTS Headlight Section Black White 18 930 INSTRUMENT PANEL LIGHTING Instrument Panel Black Brown 18 929 TO REAR TAIL LIGHTS...

Страница 111: ...ch Black Lt Blue 18 937 LEFT TURN INDICATOR POWER Turn Switch Black Lt Green 18 936 HIGH BEAM INDICATOR POWER Dimmer Switch ACCESSORIES SECTION Color Gauge Wire Print Origin Black Yellow 18 940 RADIO...

Страница 112: ...106...

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