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NANO 1000S Polisher

I

NSTRUCTION

M

ANUAL

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲

3601 E. 34th St. Tucson, AZ 85713 USA Tel. +1 520-882-6598 Fax +1 520-882-6599 email: [email protected] W eb: https://www.metallographic.com

Please read this instruction manual carefully and follow all installation, operating and safety guidelines.

18

4.5 Recirculating Filter System (Optional Attachment)

The recirculating-filter system allows for the
polisher to be both mobile as well as to filter and
remove polishing swarf and abrasives generated
from PACE Technologies NANO series polishers.
Utilizing a positive pressure pump, the recirculating
filter system is able to provide clean water
containing <0.1 μm particles, thus eliminating
waste flow to the building drainage system.

Description

Recirculating-Filter System

Filtering

Coarse (2-straining filters)

Fine Filters (0.5, >0.1 and 0.1 μm)

Electrical specification

110 / 220V (50/60 Hz

Chambers

3-section chamber

Pump

24VDC Diaphragm Pump,

0.8 GPM

Dimensions

(W x D x H)

31 x 16 x 19-inch

(790 x 400 x 480 mm)

Volume of Tank

18 gallons (70 L)

Weight

30 lbs (14 kg)

Part No.

RC-1000

Stage 1. Coarse
straining filter

Stage 2 Intermediate
straining filters (3 filters)

Stage 4-6 Exchangeable fine
particulate cartridge filters

(0.5, >0.1 and 0.1 μm)

Stage 3 Supply filter

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Содержание NANO 1000S

Страница 1: ...lographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines Equipment Type 8 and 10 inch diameter Single Grinder Polisher Model NANO 1000S Speed 100 1000 rpm Electrical Requirements 110 220 Volts Frequency 50 60 Hz Motor Power 1 Hp 750 W dynamic high torque servo motor Manual Revision Date January 2020 ...

Страница 2: ...ographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines i Contents Page Warranty ii 1 0 Product Description 1 2 0 Shipping Unpacking and Installation 4 3 0 Safety Guidelines 9 4 0 Start Up and Operation 11 5 0 Maintenance 51 6 0 Trouble Shooting 52 7 0 Metallographic Consumables 53 8 0 Spare Parts 59 ...

Страница 3: ... to accident abuse or misuse after release from PACE Technologies warehouse nor goods altered or repaired by anyone other than specifically authorized PACE Technologies representatives PACE Technologies shall not in any way be responsible for the consequences of any alteration modification or misuse unless previously approved in writing by an officer of PACE Technologies PACE TECHNOLOGIES MAKES NO...

Страница 4: ...one hundred percent 100 of the purchase price 3 DELIVERY Customer assumes and shall bear the risk of all loss or damage to the Products from every cause whatsoever whether or not insured and title to such Products shall pass to Customer upon PACE Technologies delivery of the Products to the common carrier of Pace Technologies choice or the carrier specified in writing by Customer for shipment to C...

Страница 5: ...fault and the original warranty period will not be extended beyond its original expiration date despite such suspension of warranty rights 7 MISCELLANEOUS PROVISIONS This agreement has been made in and shall be governed by the laws of the State of Arizona These terms and conditions and the description of the Products on the reverse side hereof or in any proposal submitted herewith constitute the e...

Страница 6: ...nstallation operating and safety guidelines 1 1 0 Product Description 1 1 General Description The NANO 1000S is an 8 or 10 inch single wheel grinding polishing machine used for manual wet grinding or polishing of metallographic specimens The NANO 1000S is a variable speed polisher 50 1000 rpm with programmable speed and time settings Speed and Time Controls Emergency Stop Button Retractable Faucet...

Страница 7: ... Technical Specifications Electrical Specifications 110 220 Volts 50 60 Hz Working Wheel Diameter 8 inch 200 mm 10 inch 250 mm Motor Power 750 W 1 HP Polishing Base Speed 50 1000 rpm variable speed Programmable speed settings Weight Approx 80 lbs 36 kg Dimensions W x H x D Approx 16 5in x 8 5in x 15in 419mm x 216mm x 381mm Working Temperature 32 100 F 0 40 C Shipping Temperature 32 130 F 0 54 C St...

Страница 8: ...elines 3 1 3 Basic Size Dimensions 1 4 Features Note Installation of the NANO 1000S should take place on a sturdy flat surface with access to water drain and electrical connections The NANO 1000S is equipped with a powerful 750W 1HP servo motor for better torque over the entire rpm range It also includes a full color LCD screen and easily programmable speed and time settings As well as a retractab...

Страница 9: ...ludes a low profile splash ring to prevent excess water from escaping the bowl Protective lid reduces the chance of contamination while storing 2 0 Shipping Unpacking and Installation 2 1 Shipping The NANO 1000S is shipped in a specially designed custom box When unpacking check that all parts are included and undamaged 2 2 Unpacking When moving box lift from the bottom It is recommended a minimum ...

Страница 10: ...cal connections are established the system is ready for operation by activating the main power switch Water Drain External Water Supply Power Switch Backside Connections Note Inspect operating voltage on name plate before operating Power Supply 110 220 V FEMTO Power Connector External Water Supply The water supply line requires a inch compression fitting It is recommended that the water supply be ...

Страница 11: ...ety guidelines 6 2 4 Screen Post Installation The NANO 1000S Polisher has a removable screen Follow the below steps to install the screen The steps can be completed in reverse if removing the screen in the instance that a FEMTO S head is being installed 2 4 1 Installation Steps 1 Remove the screen post from the box 2 Using a Phillips head screwdriver unscrew the 5 screws from the back panel of the...

Страница 12: ...arefully and follow all installation operating and safety guidelines 7 4 Place the bottom end of the post through the Screen Post Hole located on the top of the machine cover Feed the wires above the hole and towards the back of the machine Use the small cutout to assist with routing the wires DO NOT feed the wires into the Screen Post Hole 5 Connect the wires as follows Screen Post Hole Cutout fo...

Страница 13: ...ttps www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 8 6 Replace the fasteners taken from the back panel and close up the machine 7 Position the screens view to a comfortable orientation using the height pivot and rotational adjustment capabilities of the Screen Post ...

Страница 14: ...eration voids all warranty claims All service issues need to be reported to the manufacturer or supplier Operate unit as specified in this manual Disconnect from power before opening unit Do not rest anything on the working wheel Ensure that the air slots on the back panel remain unobstructed Turn off water when machine is not in use Hold all samples securely using two hands is recommended 3 3 Eme...

Страница 15: ...est 1 Activate main power switch to turn on machine 2 Start the motor 3 Depress emergency stop button Correct Response The machine immediately powers down Malfunction Machine does not lose power Corrective Measure If the system fails to lose power disconnect the power supply cord and call a service technician before continuing use Important The following safety check of the emergency stop button i...

Страница 16: ...metallographic com Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 11 4 0 Start up and Operation 4 1 General The NANO 1000S is a manual grinding polishing machine By adding the FEMTO power head semi automated polishing can be achieved ...

Страница 17: ...llation operating and safety guidelines 12 4 2 Control Panel Rpm Selection Three programmable rpm settings Directional Buttons Incrementally adjusts rpm and moves number digit selector Time Selection Three programmable run time settings Water On Off Stops and starts water Water Auto Water automatically activates when machine is running Wheel Direction Selects clockwise or counter clockwise wheel d...

Страница 18: ...ke to set until the screen changes to the number display 2 Using the Directional Buttons change the number to your desired preset 3 Press the desired program button again to save the preset 4 Now press the programed button to set the machine to the programmed value 4 3 Grinding and Polishing by Hand 1 Install working wheel and attach grinding surface polishing cloths 2 Switch on the machine in the...

Страница 19: ...ic semi automated polishing machines are available with individual single specimen loading FEMTO 1100S or with a fixed central and individual force FEMTO 1500S holders Individual Force The force is applied to each sample individually The main advantage for individual or single sample preparation is the elimination of the planar grinding steps resulting in fewer steps overall The primary disadvanta...

Страница 20: ...shed without having to re planarize the specimen Individual Force Disadvantages Can result in a loss of flatness across the specimen if heavy duty grinding is required It is recommended that the grinding and polishing steps only be done at matching head and base speeds with the rotation being in the same direction Central Force For central force holders the specimens are locked into a rigid positi...

Страница 21: ... specimens Specimens can be polished in both the contra and complementary head and base directions Central Force Disadvantages A minimum of 3 samples are required in the holder Typically requires 1 3 additional coarser grinding steps to planarize all specimens Additional grinding steps increase both consumable cost and total preparation time Coarser grinding can result in more surface and subsurfa...

Страница 22: ...ty guidelines 17 Individual vs Central Force Preparation Requirements Step Individual Force Central Force Planar Grinding N A 120 240 Grit SiC Rough Grinding 360 600 Grit SiC 360 600 Grit SiC Fine Grinding 800 1200 Grit SiC 800 1200 Grit SiC Intermediate Polishing 1 micron Polycrystalline Diamond on a Woven Pad 1 micron Polycrystalline Diamond on a Woven Pad Final Polishing 0 05 micron NANOMETER A...

Страница 23: ...es polishers Utilizing a positive pressure pump the recirculating filter system is able to provide clean water containing 0 1 μm particles thus eliminating waste flow to the building drainage system Description Recirculating Filter System Filtering Coarse 2 straining filters Fine Filters 0 5 0 1 and 0 1 μm Electrical specification 110 220V 50 60 Hz Chambers 3 section chamber Pump 24VDC Diaphragm P...

Страница 24: ...nual or automated dispensing of the abrasive suspension The ZETA 2000 has 4 fluid peristaltic dispensing pumps auto priming and a water flushing features Feature ZETA 2000 Technical Specifications Pumps 4 24V Programmable Peristaltic pumps Pump Control Frequency Duration Time Flow Rates 1 2 90 ml minute Dispenser Manual and Auto operation with priming and flushing Controls 7 inch touchscreen inter...

Страница 25: ...samples and to sample the specimens close to the area of interest Rough or Planar Grinding To obtain a planar surface To remove sectioning damage To approach the area of interest Rough Polishing Ideally to remove all the subsurface damage and microstructural damage produced during cutting and rough grinding Superficial scratches may still be present after this step Final Polishing Generally more f...

Страница 26: ...relative velocity distribution between the specimen and the polishing wheel Grinding Pressure Grinding polishing pressure is dependent upon the applied force pounds or Newton s and the area of the specimen and mounting material Pressure is defined as the Force Area psi N m2 or Pa For specimens significantly harder than the mounting compound pressure is better defined as the force divided by the sp...

Страница 27: ...rough grinding damage is removed when grinding by hand the specimen should be rotated 90 degrees and continually ground until all of the scratches from the previous grinding direction are removed When necessary the abrasive paper should be replaced with a newer paper to maintain cutting rates 4 7 2 Rough Polishing The purpose of the rough polishing step is to remove the damage produced during cutt...

Страница 28: ...cloths Ceramics and Ceramic Matrix Composites CMC Low napped polishing pads using polycrystalline diamond alternating with colloidal silica This provides a chemical mechanical polishing CMP effect which results in a damage free surface Polymer Matrix Composites PMC Diamond lapping films are recommended Biomaterials Low napped polishing pads with polycrystalline diamond alternating with colloidal s...

Страница 29: ...eralloys etc High napped polishing pads with a nanometer alumina polishing abrasive The polishing times should be nominally be less than 30 seconds Ceramics and Ceramic Matrix Composites CMC Low napped polishing pads using 1 μm polycrystalline diamond alternating with colloidal silica or colloidal silica alone Polymer Matrix Composites PMC Fine abrasive diamond lapping films followed by a very lig...

Страница 30: ...c specimen preparation requires knowledge of the specimen properties the most important characteristics are the hardness and ductility of the specimen Based on these material properties the proper metallographic consumables and equipment parameters can be determined 4 8 1 Metallographic CLASS Procedures Chart The following chart shows the hardness and ductility for most metallographic material cla...

Страница 31: ... Polymer Matrix Composites https www metallographic com Metallographic Preparation Procedures Class 1 Description html Precious Metals Refractory Metals https www metallographic com Metallographic Preparation Procedures Class 2 Description html Powder Metallurgy Cast Irons https www metallographic com Metallographic Preparation Procedures Class 3 Description html Powder Metallurgy Cast Irons https...

Страница 32: ...allographic com Metallographic Preparation Procedures Class 6 Description html Thermal Spray Coatings https www metallographic com Metallographic Preparation Procedures Class 7 Description html Hard Steels https www metallographic com Metallographic Preparation Procedures Class 8 Description html Metal Matrix Composites https www metallographic com Metallographic Preparation Procedures Class 9 Des...

Страница 33: ...tallographic CLASS Procedures Examples 4 8 3 1 CLASS 1 Soft Ductile Materials Example Aluminum Sectioning MAXCUT Abrasive Blade Cat No MAX C or MAX I series Mounting Compression Mounting with Phenolic Epoxy or Diallyl Phthalate compression mounting resins Polishing The difficulty in preparing CLASS 1 materials arises from the fact that these materials contain oxide inclusions in their microstructu...

Страница 34: ...ple Speed Head Base Time Individual Force Mode Central Force Mode P120 grit ALO paper P220 grit ALO paper Water 5 10 lbs 100 100 rpm Planar 1 min N A Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode P500 grit ALO paper P1200 grit ALO paper Water 5 10 lbs 100 100 rpm 1 min 1 μm DIAMAT Diamond on ATLANTIS polishing pad Water 5 10 lbs 100 100 rpm 2...

Страница 35: ...d abrasive particles can be easily embedded This makes specimen preparation very difficult because it will gum up diamond grinding disks or become embedded with fractured SiC particles when ground with SiC papers The key to preparation of this material is to use the tougher alumina abrasive and to chemically etch the specimen with each grinding step The purpose of etching is to remove the embedded...

Страница 36: ...olishing Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode P120 grit ALO paper P220 grit ALO paper Water 5 10 lbs 100 100 rpm Planar 1 min N A Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode P500 grit ALO paper P1200 grit ALO paper Water 5 10 lbs 100 100 rpm 1 min 1 μm DIAMAT Diamond on ATLANT...

Страница 37: ...ower Ductility Materials Example Cast Iron 0 05 μm Nanometer Acid Alumina on a BLACKCHEM 2 pad Polishing with 10 Diluted etchant below Rhenium 30 ml lactic acid 30 ml HNO3 1 ml HF 5 10 lbs 100 100 rpm 1 min Rhenium BF Etched Cast Irons are difficult materials to prepare properly because the graphite nodules or graphite flakes are easily pulled out during preparation By minimizing the sectioning da...

Страница 38: ...d Base Time Individual Force Mode Central Force Mode 120 grit SiC paper 240 grit SiC paper Water 5 10 lbs 200 200 rpm Planar 1 min N A Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode 360 grit SiC paper 600 grit SiC paper 800 grit SiC paper 1200 grit SiC paper Water 5 10 lbs 200 200 rpm 1 min Sectioning MAXCUT Abrasive Blade Cat No MAX D or MAX ...

Страница 39: ...ic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 34 1 μm DIAMAT diamond on GOLDPAD polishing pad DIALUBE Purple Extender 5 10 lbs 200 200 rpm 2 min 0 05 μm Nanometer Alumina on TRICOTE polishing pad N A 5 10 lbs 100 100 rpm 30 sec Cast Iron 2 Nital Etchant 100X DIC Graphite Cast Iron 2 Nital Etchant 500X ...

Страница 40: ...th Epoxy or Acrylic resins Polishing Specimen preparation of friable or brittle materials such as silicon offer a microstructural preparation challenge Proper microstructural preparation of these materials must minimize fracturing the silicon structure This is accomplished by first by cutting or sectioning with fine grit low concentration diamond blades Oftentimes microelectronic cross sections ar...

Страница 41: ... operating and safety guidelines 36 Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode 15 μm Diamond Lapping Film POLYLUBE Diamond Extender 5 10 lbs 200 200 rpm 3 min 9 μm Diamond Lapping Film POLYLUBE Diamond Extender 5 10 lbs 200 200 rpm 2 min 6 μm Diamond Lapping Film POLYLUBE Diamond Extender 5 10 lbs 200 200 rpm 2 min Required for central pol...

Страница 42: ...e Time Individual Force Mode Central Force Mode 120 grit SiC paper 240 grit SiC paper Water 5 10 lbs 200 200 rpm Planar 1 min N A 360 grit SiC paper 600 grit SiC paper 800 grit SiC paper 1200 grit SiC paper Water 5 10 lbs 200 200 rpm 1 min Stainless steels have high concentrations of chromium 12 and are generally relatively soft compared to heat treated steels This makes stainless steel more susce...

Страница 43: ...d safety guidelines 38 Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode 1 μm DIAMAT diamond on GOLDPAD polishing pad DIALUBE Purple Extender 5 10 lbs 200 200 rpm 2 min 0 05 μm Nanometer Alumina on TRICOTE polishing pad N A 5 10 lbs 100 100 rpm 30 sec Required for central polishing force 431 Series Stainless Steel etched with Modified Murakamis 4...

Страница 44: ...grit SiC paper Water 5 10 lbs 200 200 rpm Planar 1 min N A Superalloys are high performance alloys which exhibits excellent mechanical strength and creep resistance at high temperatures good surface stability and corrosion and oxidation resistance The base element in Superalloys are nickel cobalt nickel iron Iron cobalt nickel alloys are relatively easy to polish by standard metallographic techniq...

Страница 45: ... and safety guidelines 40 Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode 360 grit SiC paper 600 grit SiC paper Water 5 10 lbs 200 200 rpm 1 min 9 μm DIAMAT diamond on POLYPAD polishing pad DIALUBE Purple Extender 5 lbs 200 200 rpm 3 min 6 μm DIAMAT Diamond on TEXTPAN polishing pad DIALUBE Purple Extender 5 lbs 200 200 rpm 3 min Required for ce...

Страница 46: ... Force Mode 240 grit SiC paper Water 5 10 lbs 200 200 rpm Planar N A The metallographic specimen preparation of nickel aluminum thermal spray coatings is relatively straight forward Microstructural features of interest include porosity flow thickness and inclusions Since these materials can have inclusions and particles vibratory polishing with NANOMETER alumina for several minutes can significant...

Страница 47: ...e Sample Speed Head Base Time Individual Force Mode Central Force Mode 360 grit SiC paper 600 grit SiC paper 800 grit SiC paper 1200 grit SiC paper Water 5 10 lbs 200 200 rpm 1 min 3 μm DIAMAT Diamond on GOLDPAD polishing pad DIALUBE Purple Extender 10 lbs 200 200 rpm 2 min 1 μm DIAMAT Diamond on ATLANTIS polishing pad SIAMAT Colloidal Silica 10 lbs 200 200 rpm 2 min 0 05 μm NANOMETER Alumina on M...

Страница 48: ... lbs 200 200 rpm Planar 1 min N A 360 grit SiC paper 600 grit SiC paper Water 5 10 lbs 200 200 rpm 1 min Nitriding is a heat treating process used for producing a very hard case Vickers 1100 and is typically used to produce hard strong tough steels The process involves heating the steel to 500 540 C 930 1000 F in an atmosphere of ammonia gas for about 50 hours No further quenching or heat treatmen...

Страница 49: ...manual carefully and follow all installation operating and safety guidelines 44 Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode 9 μm DIAMAT Diamond on POLYPAD polishing pad DIALUBE Purple Extender 5 lbs 200 200 rpm 3 min 3 μm DIAMAT Diamond on TEXTPAN polishing pad DIALUBE Purple Extender 5 lbs 200 200 rpm 3 min Nitrided Steel Picral Etchant 20...

Страница 50: ...tructurally prepare because of particle pull out as well as excessive relief between the particles and the matrix The key to preparation of metal matrix composites MMC is to minimize damage at each preparation stage This includes sectioning with the appropriate diamond wafering blade and using the finest practical abrasive for initial grinding Polishing with SIAMAT colloidal silica provides a chem...

Страница 51: ...guidelines 46 Abrasive Surface Lubricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode 30 μm DIAMAT Diamond Suspension on CERMESH Metal mesh cloth N A 5 10 lbs 200 200 rpm 5 min 9 μm DIAMAT diamond on POLYPAD polishing pad DIALUBE Purple Extender 5 10 lbs 200 200 rpm 5 min 3 μm DIAMAT Diamond on GOLDPAD or ATLANTIS polishing pad N A 5 10 lbs 200 200 rpm 5 min Required ...

Страница 52: ...g with the appropriate diamond wafering blade and using the finest practical abrasive for initial grinding Planar grinding is best achieved with the use of as small a diamond abrasive as possible on a metal mesh cloth Note there is a trade off between planar grinding time abrasive size and induced damage In some cases for ceramics it is better to take more time and minimize damage at planar grindi...

Страница 53: ...bricant Force Sample Speed Head Base Time Individual Force Mode Central Force Mode 70 micron Diamond grinding disk Water 5 10 lbs 200 200 rpm Planar N A 30 μm DIAMAT Diamond Suspension on CERMESH Metal mesh cloth N A 5 10 lbs 200 200 rpm 5 min 6 μm DIAMAT Diamond on TEXTPAN polishing pad SIAMAT Colloidal Silica 10 lbs 200 200 rpm 5 min 1 μm DIAMAT Diamond on GOLDPAD or ATLANTIS polishing pad SIAMA...

Страница 54: ...ials require minimizing damage during cutting or sectioning Therefore the most important step in the preparation of glass ceramics is sectioning If the glass ceramic is chipped or excessively cracked during sectioning it may be impossible to remove this damage Wafer sectioning with a fine grit diamond wafering blade is essential Planar grinding is accomplished with diamond on a metal mesh cloth to...

Страница 55: ...Sample Speed Head Base Time Individual Force Mode Central Force Mode 70 micron Diamond grinding disk Water 5 10 lbs 200 200 rpm Planar N A 30 μm DIAMAT Diamond Suspension on CERMESH Metal mesh cloth N A 5 10 lbs 200 200 rpm 5 min 6 μm DIAMAT Diamond on TEXTPAN polishing pad SIAMAT Colloidal Silica 10 lbs 200 200 rpm 5 min 1 μm DIAMAT Diamond on GOLDPAD or ATLANTIS polishing pad SIAMAT Colloidal Si...

Страница 56: ...com Please read this instruction manual carefully and follow all installation operating and safety guidelines 51 Educational Etchant Database online at https database metallographic com pace etchant php Etchant Database Over 2200 etchants Search fields 1 Material or metal type 2 Specific alloys 3 Etchant name 4 Micro vs Macro etchant 5 Keyword MSDS for etchant chemicals ...

Страница 57: ...ction manual carefully and follow all installation operating and safety guidelines 52 5 0 Maintenance 5 1 Introduction The NANO 1000S requires very minimal maintenance However to increase the life of the polisher it is suggested that the unit be rinsed after use 5 2 Cleaning Outside Cover The cover should be cleaned occasionally with a moistened cloth Do not use any chemicals or cleaning abrasives...

Страница 58: ...y b Main power switch is off c Blown fuse a Verify electrical source and connection b Turn on main power switch c Replace fuse No Water Supply a Water valve is closed b Water tube is experimentally bent a Open valve b Straighten out water tube Working Wheel is not Running Flat a Dirt trapped abrasive between working wheel and carrier wheel a Clean or replace if necessary More extensive trouble sho...

Страница 59: ...nsitive adhesive backed silicon carbide papers PACE Technologies offers non PSA backed abrasive grinding foils Grinding foils utilize a polyester film backing which attaches to a reusable washable silicon adhesive receiver disk The grinding foils are a great lower cost alternative to PSA backed grinding papers 7 0 3 Diamond MD Grinding Disks Diamond Grinding Disks are commonly used for initial gri...

Страница 60: ...82 6599 email pace metallographic com Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 55 Abrasive Surface 2 D Line Profile 3 D Optical Contour Mapping 60 Grit SiC 240 Grit SiC 400 Grit SiC 600 Grit SiC 1200 Grit SiC ...

Страница 61: ...e minimizing damage POLYPAD Polishing Pad is a very tightly woven and rugged polishing pad for intermediate polishing Provides good removal and flatness TEXPAN Polishing Pad is commonly used as an intermediate polishing pad for metals and ceramics It is low napped for superior edge retention BLACK CHEM 2 Polishing Pad is a porometric polymer pad which has a consistency similar to a porous rubber t...

Страница 62: ...r most metals It is a stacked pad for better contouring to the specimen surface with minimal relief MICROPAD Polishing Pad are the most common high napped final polishing pad for metals and polymers The high nap provides a very soft and gentle polishing action TRICOTE Polishing Pad is a tight high napped final polishing pad for most metals It has a tighter nap than the MICROPAD polishing pads NAPP...

Страница 63: ... Diamond Monocrystalline Blocky Diamond Polycrystalline diamond is a synthetic diamond which provides better surface finishes and higher removal rates than monocrystalline diamond The following are advantages of a polycrystalline diamond over a monocrystalline diamond Higher removal rates self sharpening abrasive Very uniform surface finish More uniform particle size distribution Harder tougher pa...

Страница 64: ...on properties of the specimen Colloidal Silica Colloidal silica is a relatively soft abrasive with high chemical activity It is an ideal chemical mechanical polishing CMP abrasive The chemical activity of colloidal silica results from the electrochemical balance zeta potential required to keep very fine particles from aggregating This chemical balance also produces a surface phenomenon which makes...

Страница 65: ...lline colloidal alumina processed by a proprietary seeded gel process Polycrystalline alumina offers two significant improvements over conventional alumina calcining processes 1 Tighter more controlled particle size distributions 2 Harder alpha alumina particles The tighter more controlled particle size distribution is a result of less particle aggregation which produces significantly less scratch...

Страница 66: ...se read this instruction manual carefully and follow all installation operating and safety guidelines 61 Part Number Description Image Mechanical Components N1S M 001 Base Aluminum Casting PW 800A 8 in Anodized Working Wheel PW 1000A 10 in Anodized Working Wheel N1 002A Polishing Table Support Platen Anodized N1S SA A Bearing Housing N1S SA B Working Wheel Shaft 8 0 Spare Parts ...

Страница 67: ... https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 62 Part Number Description Image Mechanical Components N1S M 002 Shaft Pulley N1S M 003 Motor Pulley N1S SCA A Fixed Screen Post N1S SCA B Screen Post Sleeve N1S M 004 FEMTO Spacer N1S M 005 FEMTO Post Cylinder ...

Страница 68: ...ruction manual carefully and follow all installation operating and safety guidelines 63 Part Number Description Image Mechanical Components P FAUCET A Faucet Cap P FAUCET B Faucet Body P FAUCET C Faucet Base N1S M 006 Faucet Hose Retracting Mechanism Base N1S M 007 Faucet Hose Retracting Mechanism Slide N1S M 012 Faucet Hose Retracting Mechanism Hose Fixed N1S SCA C Control Box Back Metal Mount ...

Страница 69: ...82 6599 email pace metallographic com Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 64 Part Number Description Image Metalloid Components N1S 001 FRP Cover N1S SCA D FRP Screen Box N1S 002 Splash Ring N1S 003 Lid ...

Страница 70: ...c com Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 65 Part Number Description Image Sheet Metal Parts N1S F 001 Back Panel N1S SCA E Control Box PCB Adapter N1S SCA F Control Box Back Metal Panel N1S F 002 Solenoid Bracket N1S F 003 Belt Cover ...

Страница 71: ...ic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 66 Part Number Description Image Standard Parts N1S P 002 Faucet s Hose Roller P 3 4 M 25BARB Drain Hose Barb P 3 4 25MF Drain Reducer P 3 4 25FF Brass Female Adapter PTC M8 M 8MM 8mm Push to connect Fitting PTC 1 4 E M 8MM 8mm Push to connect Elbow Fitting ...

Страница 72: ... instruction manual carefully and follow all installation operating and safety guidelines 67 Part Number Description Image Standard Parts PTC M6 M 8MM 6mm Push to connect Fitting M8 FEET Rubber Foot N1S P 003 Rubber Drain Elbow Connector N1S P 004 Belt TC 25 50 12 Shaft Seal OR 13 1 Screen Post Rubber Gromit N1S P 005 Faucet s Hose Retracting Mechanism Spring N1S P 006 Hinge for Back Plate ...

Страница 73: ... com Please read this instruction manual carefully and follow all installation operating and safety guidelines 68 Part Number Description Image Electrical Components MOT SVO 750 750 W Servo Motor MD 110220 SVO Motor Controller SOL 24V R Water Solenoid PCB 24V NANO 1000S PCB SRN 2 2IN 2 2 inch LCD Screen PS 24V LRS15024 24V Power Supply NANOS T NANO 1000S Screen Template ...

Страница 74: ...graphic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 69 Part Number Description Image Electrical Components 80MM FAN Cooling Fan TS 55C Temperature Switch for Fan Control POW E STOP Emergency Stop Button E STOP LABEL Emergency Stop Label N1S E 001 NANO 1000S Front Template POW F SWITCH Power Switch ...

Страница 75: ...raphic com Please read this instruction manual carefully and follow all installation operating and safety guidelines 70 Part Number Description Image Assembly N1S A SCA NANO 1000S Screen Post Assembly Part Number Description Image Assembly P FAUCET Retractable Faucet Assembly N1S A BTC Belt Tension Assembly N1S A SA Spindle Assembly N1S A WIRE Electrical Assembly ...

Страница 76: ..._________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ __...

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