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www.ochsner.com  |  00_400_200_202_02_split_Planung_Errichtung-EN  

Refrigerant lines

6.  Refrigerant lines

6.1  Preparing the refrigerant lines

 

Note

Only OCHSNER customer service or authorised 

OCHSNER customer service partners may con-

nect the refrigerant lines to the indoor and outdoor 

units.

 

Note

If the appliance, the refrigerant lines, the pipe 

fixings and the wall conduits are not installed cor

-

rectly, structure-borne sounds can be transmitted 

to the building.

 

»

Ensure that the refrigerant lines are in-

stalled in a way that ensures insulation from 

structure-borne noise. The system installer 

carrying out the work is responsible for this.

 

»

Never lay the refrigerant lines in a bricked-in 

sleeve tube. Noise transmission to the living 

space is unavoidable when bricked-in sleeve 

tubes are used, due to the resonating body 

effect.

 

»

Use insulating refrigerant pipe clamps for ver-

tical installation of the refrigerant lines. The 

distance between the refrigerant pipe clamps 

must not exceed 1.25 m.

 

Material damage

Thin-walled pipes are at risk of bursting.

 

»

Only use copper pipes suitable for refrigerant 

(EN 12735-2).

 

Material damage

Dirt and contamination in the refrigerant lines can 

result in a clogged expansion valve or compressor 

damage.

Incorrect or premature opening of the refrigerant 

connections can allow dirt and moisture to enter 

the refrigerant circuit.

 

»

Only use copper pipes suitable for refrigerant 

(EN 12735-1).

 

»

Do not open the connections on the indoor 

and outdoor units.

 

»

Ensure that no dirt enters the refrigerant 

pipes.

 

Note

Systems with incorrectly sized refrigerant pipes 

cannot be commissioned.

 

»

Observe the machine-specific dimensions for 

the refrigerant pipes.

The refrigerant connections (suction gas and liquid lines) 

on the indoor and outdoor units are supplied soldered 

closed.

 

Note

Appropriate copper pipes for refrigerant lines are 

supplied sealed at both ends and filled with nitro

-

gen.

Please note the following with regard to routing of the re-

frigerant pipes:

 

»

Keep the distance between the indoor and outdoor 

units to a minimum to prevent heat loss from the re-

frigerant pipes.

 

»

Select the installation sites for the indoor and outdoor 

units so that the maximum permissible line lengths 

and height differentials are observed.

 

»

Avoid routing the lines in the vicinity of rooms that are 

sensitive to sound (e.g. bedrooms). The refrigerant in 

the lines can generate noise under certain operation-

al conditions.

 

»

Use the largest possible bending radii to avoid high 

pressure losses.

6.1.1  Line lengths

 

»

Observe the maximum permissible line lengths for 

the refrigerant lines.

 

»

Observe the maximum permissible height differential 

between the indoor and outdoor units.

 

Note

The machine-specific information on engineering 

and preparation can be found in this document‘s 

machine-specific engineering and preparation sec

-

tion. 

Содержание AIR FALCON 212 C11A T200

Страница 1: ...TRANSLATION OF THE ORIGINAL MANUAL HIGH EFFICIENCY AIR WATER HEAT PUMPS DESIGN AND INSTALLATION MANUAL AIR FALCON 212 C11A T200 AIR FALCON 212 C11B T200 AIR FALCON 212 C11B T201...

Страница 2: ...2 www ochsner com PIA 982043 AIR FALCON T200 ih EN...

Страница 3: ...the outdoor unit 29 8 4 7 Temperature sensor 29 8 4 8 Pumps and servomotors 30 8 4 9 PSU signal contact 30 8 4 10 Smart grid 30 8 4 11 High limit safety cut out STB PUM HK1 30 8 4 12 Outdoor unit hard...

Страница 4: ...heat pump is not enabled as the heat generator This can happen if there is a fault or the limits of use have been exceeded The auxiliary heater switches on if more output is required than the heat pum...

Страница 5: ...ents are available and must be used 1 3 Units of measurement Note In these documents unless otherwise specified all linear measurements e g in tables and illus trations are given in millimetres 1 4 Sp...

Страница 6: ...ontroller is not certified as a safety device safety measures in case of breakdown or damage to the heat pump e g additional external switching of the safety devic es in use must comply with local reg...

Страница 7: ...PIA 982043 AIR FALCON T200 sh EN www ochsner com 7 Safety...

Страница 8: ...t system consists of an indoor unit and a separately installed outdoor unit The outdoor air is routed through the outdoor unit by means of a fan The indoor and outdoor units are connected through refr...

Страница 9: ...00_400_200_202_01_split_Funktionsweise EN www ochsner com 9 How split systems work...

Страница 10: ...re installed in the outdoor unit Evaporator Expansion valve Fan Compressor 1 outdoor temperature sensor 2 solder adaptors 4 adjustable feet 1 Ochsner log book 4 2 Indoor unit hydraulics The system mus...

Страница 11: ...the inside of the tank against cor rosion The heating water heated by the heat pump is pumped through an internal indirect coil into the DHW tank The in ternal indirect coil transfers the absorbed hea...

Страница 12: ...re capable of automatically controlling heat pump heating systems with a cooling function as well as DHW heating All the settings required in the system can be made using the controller on the heat pu...

Страница 13: ...00_200_202_08_02_002 EN www ochsner com 13 Device description...

Страница 14: ...Avoid installation in an open and exposed location with high expected wind loads e g flat roof of a house in a raised location Select an installation location where the appliance is on the side of the...

Страница 15: ...erwise the thermal insulation value of the material will be im paired 5 4 Sound Please note the following with regard to sound emissions from the outdoor unit Avoid installing on reverberant flooring...

Страница 16: ...and moisture to enter the refrigerant circuit Only use copper pipes suitable for refrigerant EN 12735 1 Do not open the connections on the indoor and outdoor units Ensure that no dirt enters the refri...

Страница 17: ...outdoor units to prevent the formation of condensation and corrosion When passing above ground outside the insulating material must also have UV protection Note Where the refrigerant pipes run horizon...

Страница 18: ...ner must also be protected from a build up of conden sation and corrosion using appropriate insulating material Outside the insulating material must also have UV protection Note Insulation used beneat...

Страница 19: ...zontal floor with adequate load bearing capacity for the weight of the indoor unit Not directly below or next to rooms that are sensitive to sound e g bedrooms Max room temperature 30 C Installation r...

Страница 20: ...aterial damage The outdoor unit must be positioned so that the air flow is not blocked by accumulation of snow in winter Take into account the expected depth of snow at the installation site and posit...

Страница 21: ...clearances are observed It is permissible to install the outdoor unit under a roof if the unit is permanently surrounded by open space on three sides and the machine specific minimum clearances are ob...

Страница 22: ...d must be at least 1 5 times as large as the outdoor unit When constructing the wall observe the ma chine specific minimum clearances Before installation remove any salt residues from the installation...

Страница 23: ...B C D E AIR FALCON 212 200 820 560 100 300 Foundation with optional anti vibration base 1 Outdoor unit 2 Foundation 3 Anti vibration base 4 Level of surrounding terrain A B C D E AIR FALCON 212 200 88...

Страница 24: ...pecified loads for the respective outdoor unit The applicable engineer ing standards must be observed Install the insulating plates between the outdoor unit and the wall bracket and between the wall b...

Страница 25: ...the outdoor unit ensuring a clearance of 150 mm 8 2 Refrigerant lines When laying the refrigerant lines observe the following guidelines No bends with centre line radii smaller than 2 5 x the diameter...

Страница 26: ...erant lines shown below applies provided the following is observed Maximum 8x90 bending radii Use suitable fittings for bends Bending radii of 1 m are considered as straight runs Hot gas line Copper p...

Страница 27: ...door gap WARNING Do not block door gaps and ventilation openings used to enlarge the space 8 4 Preparing the electrical connections WARNING Electrocution All electrical connection and installation wor...

Страница 28: ...risk of copper corrosion when using gal vanised earthing pipe clamps Do not use galvanised earthing pipe clamps In the case of a fault the fuse protection on the main electrical circuit compressor an...

Страница 29: ...Type Min CAT 5 Connections RJ45 connector 8 4 7 Cables to sensors and actuators Description Cores Min cable cross sec tion Supply to pumps and servo motors L N PE 1 0 mm Sensor leads system temperatu...

Страница 30: ...is temporarily shut down by the power supply utility A PSU signal contact is provided for this purpose on the indoor unit To activate this function it is necessary to remove a cable jumper in the cont...

Страница 31: ...00_200_202_08_01_002 EN www ochsner com 31...

Страница 32: ...crews The transport packaging or one way pallet is suitable for transportation using a forklift truck For level transportation to the installation location the appliance may remain in the transport pa...

Страница 33: ...ition the appliance at the intended installation location Observe minimum clearances Align the appliance horizontally using the adjustable feet 9 1 3 Disassembling the appliance casing Removing the fr...

Страница 34: ...dirt and dust with a suitable covering 9 1 4 Assembling the appliance casing Install the appliance casing in reverse order 9 1 5 Separating the appliance sections Pull out the heating sensor from the...

Страница 35: ...he top section towards the back Use the grip rail for better grip 1 Grip rail Set the top appliance section on a pad or mat to avoid damage 9 1 6 Assembling the appliance sections Assemble the applian...

Страница 36: ...ge Plug in the heating sensor on the buffer tank Route the sensor cable in the guiding groove in the thermal insulation element 9 2 Installing the outdoor unit 9 2 1 Delivery and transportation Note S...

Страница 37: ...ssible to provide sufficient drainage outside the appliance due to lack of space the drainage pipe must be fitted to the outdoor unit Insert the drainage plug into the drainage hole on the underside o...

Страница 38: ...ote A heavily soiled heating protection filter can lead to a high pressure safety shutdown or a fault shut down based on flow metering heat sink Ensure that the heating protection filter is easy to cl...

Страница 39: ...al tests If the valve is activated the water is drained off via a hose on the rear of the indoor unit Size the safety valve drain so that the water can drain freely via an open and readily visible was...

Страница 40: ...ed flushing water according to the relevant standards Foreign bodies such as rust sealing material and swarf will impair the operational reliability of the heat pump Make the appropriate connections f...

Страница 41: ...opera tional tests Install the hose with a consistent fall to the drain Avoid kinking the hose Secure the drain hose to prevent movement when water is running out 9 3 8 Filling the DHW tank Fill the...

Страница 42: ...ing electrical connection and installation work the heat pump system must be isolated from the power supply WARNING Electrocution Work on electrical connections and installation may only be conducted...

Страница 43: ...let into the control box Connect the bus cable between the indoor and out door units to the terminals provided Connect the temperature sensor required for your system to the corresponding terminals Co...

Страница 44: ...7 Preparing the electrical connections Controller outputs Abbreviations Description MIV HK2 Mixed circuit valve heating cir cuit 2 PUM HK2 Pump heating circuit 2 PUM HK1 Pump heating circuit 1 Abbrevi...

Страница 45: ...l box To do this use a 1 5 2 5 M5 ring terminal blue Connect the outdoor unit supply to the corresponding appliance connection on the terminal box Use an external power contactor to enable the outdoor...

Страница 46: ...be shut down via the specified safety device The safety device must be accessible so that an emergency shutdown can be performed at any time WARNING Electrocution The initial start up of electrical sy...

Страница 47: ...PIA 982043 AIR FALCON T200 in EN www ochsner com 47...

Страница 48: ...o sys tem requirements A DHW tank is present and has been filled for commissioning All shut off valves have been opened adjusted and checked The flow meters installed on site have been checked for cor...

Страница 49: ...mmissioned using the factory settings of the controller OCHSNER will accept no responsibility for any faulty operation for example heating curve too low bivalent point too high etc Any additional work...

Страница 50: ...he service book Handing the system over to the system user or end customer Explanation of the basic functions of the heat pump system controller operation etc Preparation of a Declaration of Conformit...

Страница 51: ...00_400_01_01 EN www ochsner com 51...

Страница 52: ...l 168 168 168 Internal indirect coil capacity l 21 21 21 Draw off rate l min 25 25 25 Max permissible operating pressure MPa 0 70 0 70 0 70 Test pressure MPa 1 50 1 50 1 50 Standby heat loss W 55 55...

Страница 53: ...stage 1 V 220 240 L2 N PE 220 240 L1 N PE 220 240 L1 N PE Electric auxiliary heater stage 2 V 220 240 L3 N PE 220 240 L1 N PE 220 240 L1 N PE Control circuit V 220 240 L1 N PE 220 240 L1 N PE 220 240...

Страница 54: ...200 AIR FALCON 212 C11B T200 AIR FALCON 212 C11B T201 Heating output EN14511 kW 4 19 4 19 4 19 Power consumption EN14511 kW 1 22 1 22 1 22 Coefficient of performance COP EN14511 3 44 3 44 3 44 A 7 W34...

Страница 55: ...age 3 2 Residual pump head average output stage 2 13 3 Temperature sensor pressure drop curve Temperature Resistance C 50 803 1 40 842 7 30 882 2 20 921 6 10 960 9 0 1000 10 1039 20 1077 9 25 1097 4 3...

Страница 56: ...IA 982043 AIR FALCON T200 td EN Pump curve 14 Pump curve 14 1 Buffer charging pump 14 2 Heating circulation pump 15 Limits of use for heating X Outdoor temperature C Y Flow temperature C 1 Maximum des...

Страница 57: ...ature C 17 Performance diagram X Outdoor temperature C Y Heating output kW Pmin min output Pmax 35 C max output at 35 C flow Pmax 55 C max output at 55 C flow Heating output at standard outdoor temper...

Страница 58: ...t 5 Outdoor temperature 6 Heat source system bus connection between indoor and outdoor units 7 KNX connection room temperature sensor 8 High limit safety cut out pump heating circuit 1 9 Heat source s...

Страница 59: ...ng circuit 1 8 Pump heating circuit 2 9 Mixed circuit valve heating circuit 2 10 Heat source system bus connection between indoor and outdoor units 11 KNX connection room temperature sensor 12 Heat so...

Страница 60: ...andards apply Harmonic Maximum proportion 2 2 00 3 5 00 4 1 00 5 6 00 6 0 50 7 5 00 8 0 50 9 1 50 10 0 50 11 3 50 12 0 50 13 3 00 14 0 50 15 0 50 16 0 50 17 2 00 18 0 50 19 1 50 20 0 50 21 0 50 22 0 5...

Страница 61: ...imensions and connections 20 Dimensions and connections 20 1 Indoor unit 20 1 1 T200 1 Liquid line refrigerant 2 Hot gas line refrigerant 3 Heating water flow 4 Cold water inlet 5 DHW outlet 6 Heating...

Страница 62: ...EN Dimensions and connections 20 1 2 T201 1 Liquid line refrigerant 2 Hot gas line refrigerant 3 Heating water flow 4 Cold water inlet 5 DHW outlet 6 Heating water return 7 Safety valve drain 8 DHW ci...

Страница 63: ...PIA 982043 AIR FALCON T200 td EN www ochsner com 63 Dimensions and connections 20 2 Outdoor unit 1 Liquid line refrigerant 2 Hot gas line refrigerant 3 Pipe entry points 4 Drainage holes...

Страница 64: ...64 www ochsner com PIA 982043 AIR FALCON T200 td EN Dimensions and connections 20 2 1 Drainage plug...

Страница 65: ...PIA 982043 AIR FALCON T200 td EN www ochsner com 65...

Страница 66: ...and recycled Disposal of the appliance Dispose of the appliance properly and professionally at a regional waste collection facility Observe environmental regulations and standards applicable to your r...

Страница 67: ...PIA_982043_AIR_FALCON_T200_EN06 1 www ochsner com 67...

Страница 68: ...www ochsner com OCHSNER W rmepumpen GmbH Switzerland Uraniastrasse 18 8001 Zurich Switzerland Customer service hotline 41 0 800 100 911 kontakt ochsner com www ochsner com Head Office Factory Ochsner...

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