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4

1.3 Control System

Battery Charger
   Input Specification
   Output Specification
           Charging
           Maintaining

115 Vac, 1.0 Amp

12.0 Vdc, 2.0 Amp
13.3 Vdc, 0.1 Amp

Battery Charger Fuse

Bussman AGX 6
32Vdc, 6  Amp
1/4” X 1” Non-Time Delay

Convenience Receptacle

125Volt, 20 Amp, GFCI

Convenience Receptacle
Circuit Breaker

125 Volt, 20 Amp, Push
to Reset Style

Engine Controller
  Voltage
  Overspeed Shutdown
  High Temp. Shutdown
  Oil Pressure Shutdown
  Over Crank Shutdown

12 Vdc
4080 rpm (68 Hz.)
300

°

 F

14.22 psi (98 kPa)
3 Attempts at Starting

Engine Controller Fuse

12 Vdc, 20 Amp
ATO Series
(Automotive Style)

Fuel Lockoff Solenoid

12 Vdc.

Cooling Fan

12 Vdc.

     

Section 2: Installation

2.1 Introduction

 

DANGER

 

 

Only qualified electricians or

contractors should attempt installation of
either the stand by generator or transfer
sw itch. The installation must comply w ith all
applicable codes, regulations, or standards.

Note: Please read the entire manual before
attempting to install the stand by generator or
transfer switch.

NorthStar designs products that are safe to
operate and easily installed. We cannot predict all
installation procedures or methods required to
install our products. It is the installer’s
responsibility to follow safe work procedures, and
to correctly identify potential hazards while
installing this  product.

2.2 Assistance

1: For Home or Business installation, a  certified

electrician or contractor is required. To  arrange
for proper installation, contact one  of the
following sources:

  Electrical Contractors: Consult the local  phone

book under the classification “ Electrical
Contractors”.

   Heating and A/C Contractors: Look in your local

phone book under the classification “ Heating
Contractors” or “Air Conditioning Contractors.”

   Call Customer Service at 1-800-270-0810

between the hours of 7:30 a.m. and 5:00 p.m.
CST. Our Customer Service Department will
assist in finding the nearest qualified installer.

2: For installation by  a  Certified Electrician or

Contractor: all required information is contained
within this manual for proper  installation  and
startup. If further information  is  required please
call Customer Service directly at 1-800-270-
0810 between the hours of 7:30 a.m. and 5:00
p.m. Our Customer Service  Department  will
assist in finding the nearest qualified installer.

2.3 Unpacking the Product

 

WARNING

 

   

NEVER stand  underneath

this product w hile attempting to mov e or lift
this product. NEVER attempt to lift w ithout
proper help and equipment.

Please handle your NorthStar Stand By generator
with care. The shipping carton  cannot  protect  your
generator from damage due to bumping, dropping,
or collision. Always store the generator with  the
proper side up. Do not stack  other  items  on  top of
the carton.

If possible, loss of contents or damage should be
documented at time of delivery. The person(s)
delivering the Stand By generator should  note all
damage on the freight bill.

After unpacking the stand by generator, inspect  all
contents for damage during shipment.  If damage
is detected, contact the carrier for  their  damaged
claim procedures.

Concealed Damage

”  is damage to the contents

that was not evident when the product  was
delivered. This damage is discovered at a later
time. It is always prudent to take a photograph of
shipping damage.

Содержание 10500 SBG

Страница 1: ...0500 SBG Stand By Generator Installation and Operation Manual DANGER ONLY A QUALIFIED CONTRACTOR OR ELECTRICIAN SHOULD INSTALL THIS PRODUCT IT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE REGULATIO...

Страница 2: ...ator Observe the DANGER WARNING and CAUTION blocks carefully Their definitions are as follows DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Страница 3: ...ES ELECTRICAL HAZARDS The generator covered within this manual can and will produce dangerous electrical voltages that cause fatal electrical shocks The utility power that is connected to the transfer...

Страница 4: ...ness Page 21 Electrical Schematic Page 22 Stand By Generator Parts Explosion Page 23 24 Fuel System Parts Explosion Page 25 26 Control Panel Wiring Diagram Page 27 28 Section 1 Specifications 1 1 Engi...

Страница 5: ...hone book under the classification Electrical Contractors Heating and A C Contractors Look in your local phone book under the classification Heating Contractors or Air Conditioning Contractors Call Cu...

Страница 6: ...to the collection of rainwater 2 Never install the generator in an area that is prone to flooding 3 Never locate the generator on a roof 4 Always locate the generator as close to the transfer switch...

Страница 7: ...6 FIG 01165 GENERATOR DIMENSIONS...

Страница 8: ...7 FIG 01168 Mounting Pad Design...

Страница 9: ...FM 9 33 lb hr 2 2 gal hr BTU HR 161374 201718 2 7 Fuel System Components The fuel system is composed of four main components fuel lock off demand regulator load block and carburetor adapter See Figure...

Страница 10: ...exiting the generator is bonded to the ground circuit DANGER Always disconnect the battery prior to installation or servicing the generator or transfer switch This product can start automatically Disc...

Страница 11: ...ulation removed prior to insertion into the connection lug A lead wire that is inserted into a compression connection without adequate insulation removed may create an open circuit Inside most transfe...

Страница 12: ...URB LOCATION DIN RAIL CONNECTION LUGS 35 IN LBS TORQUE EXTERNAL ELECTRICAL CIRCUIT TO POWER THE GFCI RECEPTACLE AND BATTERY CHARGER HOT LEAD WIRE 120V CIRCUIT NEUTRAL LEAD WIRE GROUND LEAD WIRE LEAD W...

Страница 13: ...A C with a current rating of 20 Amps The GFCI receptacle accepts either NEMA 5 15P or NEMA 5 20P electrical plugs A 125 volt 20 amp circuit breaker protects the GFCI receptacle If the circuit breaker...

Страница 14: ...s designed to operate on either Liquid Propane Gas LPG or Natural Gas NG The fuel system was factory set for NG If the engine will not start starts poorly or requires conversion to LPG it may be neces...

Страница 15: ...mixture of 1 pound of bicarbonate of soda to 1 gallon of water The resulting solution is to be applied to the acid spill until evidence of reaction foaming has ceased Rinse the entire area with tap w...

Страница 16: ...e battery The positive battery charger cable is colored RED and is labeled There is also an inline fuse and fuse holder associated with the RED battery charger lead The negative battery charger cable...

Страница 17: ...ug prevents accidental loss of engine oil A 5 16 hex key Allan Wrench is required to remove the oil drain plug Reference 8 Engine Oil Drain Valve The engine oil drain valve provides a convenient metho...

Страница 18: ...meter provides a convenient way to monitor oil change intervals Reference 21 System Controller The system controller starts stops and monitors the generator set There are five alarm lamps associated...

Страница 19: ...lead wire 01A the three position switch closes a circuit between lead wires 06A and 07 The closure of lead wires O6A and O7 tells the system controller to send 12 volts dc to the engine start solenoid...

Страница 20: ...ia the two lead wires O10 and O11 Trouble Shooting Hint The system control board will shut down the engine if lead wires O10 and O11 are connected together If the thermo disk is closed lead wires O10...

Страница 21: ...enerator set and any underground gas piping Defective fuel lock off solenoid Check that 12 volts dc is present at solenoid Load block not set properly Readjust load block set screw See Section 2 10 Fu...

Страница 22: ...21...

Страница 23: ...22...

Страница 24: ...23...

Страница 25: ...8 25 19 34867 Patch Plate Weldment 1 20 32839 Positive Battery Cable 1 21 777108 Negative Battery Cable 1 22 34589 Engine Voltage Regulator 1 23 35011 Grommet 1 24 36749 Battery Charger 1 25 34873 Bas...

Страница 26: ...25...

Страница 27: ...ter Cap 1 14 35008 O Ring 1 15 82187 M6 1 0 x 70 mm Socket Head Cap Screw w patch 2 16 35037 Air Cleaner Riser 1 17 34242 High Temp Switch 1 18 34851 High Temp Bracket 1 19 36774 Honda 20 HP Engine 1...

Страница 28: ...27...

Страница 29: ...tch 1 10 30643 20A Thermal Circuit Breaker 1 11 31344 20A Receptacle 1 12 36750 End Bracket 2 13 305539 40A Circuit Breaker 1 14 36820 Terminal Block 1 15 36755 Grounding Terminal Block 1 16 36753 Ter...

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