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THANK YOU

Thank you for purchasing a NorthStar Standby Generator.  Your machine is designed for long

life, dependability, and the top performance you demand.  Please take time now to read through
this manual so you can better understand the generator  installation,  maintenance  and  safety
precautions.  Everyone who installs, or maintains this generator must  read and  understand  this
manual.  The time you take now will prolong  your  generator’s  life and  prepare  you for its  safe
operation.  Enjoy the exceptional performance of your NorthStar product.

IMPORTANT INSTRUCT IONS

Make certain:

- The operator and installer read and understand this manual.
- If any portion of this manual is unclear, or portions of this manual are missing please call:
                                        NorthStar 

Customer Serv ice at 1-800-270-0810

                                        

Monday - Friday, 7:00 AM to 5:00 PM, CST

                                        

Saturday 7:30 AM to 11:30 AM, CST

 Throughout this manual and on safety decals located on the machinery, 

DANGER, WARNING,

 and CAUTION

 headings are used to identify special instruction that must be understood prior

 to installation, repair, or operation of this generator. Observe the 

DANGER

WARNING

, and

 CAUTION

 blocks carefully. Their definitions are as follows:

                

 

DANGER

 indicates an imminently hazardous situation which, if not avoided,

                              will result in death or serious injury.  This signal word is to be limited to the most
                              extreme situations.

                

 

WARNING

  indicates  a potentially hazardous  situation  which, if not avoided,  could  result in a

                             death or serious injury.

                

 

CAUTION

  indicates  a potentially hazardous  situation,  which if not avoided,  may  result in minor

                              or moderate injury.  It may also be used to alert against unsafe practices.

After the DANGER, WARNING, and CAUTION headings, appropriate instructions are relayed

about specific functions or installation procedures that may be hazardous if the safety instructions
are not followed.

HOW TO OBTAIN SERVICE

When your NorthStar product requires service or repair, simply call our NorthStar Customer

Service Department. We will locate the nearest authorized service center.  Please call this
number:
                                                            NorthStar Customer Service

                                                            1-800-270-0810

                                                            

Monday - Friday, 7:00 AM to 5:30 PM, CST

   

                                                            

Saturday 7:30 AM to 11:30 AM, CST

NOTICE

NTE Manufacturing reserves the right to make improvements in design and/or changes in

specifications at any time without incurring any obligation to install them on units previously sold.

Содержание 10500 SBG

Страница 1: ...0500 SBG Stand By Generator Installation and Operation Manual DANGER ONLY A QUALIFIED CONTRACTOR OR ELECTRICIAN SHOULD INSTALL THIS PRODUCT IT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE REGULATIO...

Страница 2: ...ator Observe the DANGER WARNING and CAUTION blocks carefully Their definitions are as follows DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Страница 3: ...ES ELECTRICAL HAZARDS The generator covered within this manual can and will produce dangerous electrical voltages that cause fatal electrical shocks The utility power that is connected to the transfer...

Страница 4: ...ness Page 21 Electrical Schematic Page 22 Stand By Generator Parts Explosion Page 23 24 Fuel System Parts Explosion Page 25 26 Control Panel Wiring Diagram Page 27 28 Section 1 Specifications 1 1 Engi...

Страница 5: ...hone book under the classification Electrical Contractors Heating and A C Contractors Look in your local phone book under the classification Heating Contractors or Air Conditioning Contractors Call Cu...

Страница 6: ...to the collection of rainwater 2 Never install the generator in an area that is prone to flooding 3 Never locate the generator on a roof 4 Always locate the generator as close to the transfer switch...

Страница 7: ...6 FIG 01165 GENERATOR DIMENSIONS...

Страница 8: ...7 FIG 01168 Mounting Pad Design...

Страница 9: ...FM 9 33 lb hr 2 2 gal hr BTU HR 161374 201718 2 7 Fuel System Components The fuel system is composed of four main components fuel lock off demand regulator load block and carburetor adapter See Figure...

Страница 10: ...exiting the generator is bonded to the ground circuit DANGER Always disconnect the battery prior to installation or servicing the generator or transfer switch This product can start automatically Disc...

Страница 11: ...ulation removed prior to insertion into the connection lug A lead wire that is inserted into a compression connection without adequate insulation removed may create an open circuit Inside most transfe...

Страница 12: ...URB LOCATION DIN RAIL CONNECTION LUGS 35 IN LBS TORQUE EXTERNAL ELECTRICAL CIRCUIT TO POWER THE GFCI RECEPTACLE AND BATTERY CHARGER HOT LEAD WIRE 120V CIRCUIT NEUTRAL LEAD WIRE GROUND LEAD WIRE LEAD W...

Страница 13: ...A C with a current rating of 20 Amps The GFCI receptacle accepts either NEMA 5 15P or NEMA 5 20P electrical plugs A 125 volt 20 amp circuit breaker protects the GFCI receptacle If the circuit breaker...

Страница 14: ...s designed to operate on either Liquid Propane Gas LPG or Natural Gas NG The fuel system was factory set for NG If the engine will not start starts poorly or requires conversion to LPG it may be neces...

Страница 15: ...mixture of 1 pound of bicarbonate of soda to 1 gallon of water The resulting solution is to be applied to the acid spill until evidence of reaction foaming has ceased Rinse the entire area with tap w...

Страница 16: ...e battery The positive battery charger cable is colored RED and is labeled There is also an inline fuse and fuse holder associated with the RED battery charger lead The negative battery charger cable...

Страница 17: ...ug prevents accidental loss of engine oil A 5 16 hex key Allan Wrench is required to remove the oil drain plug Reference 8 Engine Oil Drain Valve The engine oil drain valve provides a convenient metho...

Страница 18: ...meter provides a convenient way to monitor oil change intervals Reference 21 System Controller The system controller starts stops and monitors the generator set There are five alarm lamps associated...

Страница 19: ...lead wire 01A the three position switch closes a circuit between lead wires 06A and 07 The closure of lead wires O6A and O7 tells the system controller to send 12 volts dc to the engine start solenoid...

Страница 20: ...ia the two lead wires O10 and O11 Trouble Shooting Hint The system control board will shut down the engine if lead wires O10 and O11 are connected together If the thermo disk is closed lead wires O10...

Страница 21: ...enerator set and any underground gas piping Defective fuel lock off solenoid Check that 12 volts dc is present at solenoid Load block not set properly Readjust load block set screw See Section 2 10 Fu...

Страница 22: ...21...

Страница 23: ...22...

Страница 24: ...23...

Страница 25: ...8 25 19 34867 Patch Plate Weldment 1 20 32839 Positive Battery Cable 1 21 777108 Negative Battery Cable 1 22 34589 Engine Voltage Regulator 1 23 35011 Grommet 1 24 36749 Battery Charger 1 25 34873 Bas...

Страница 26: ...25...

Страница 27: ...ter Cap 1 14 35008 O Ring 1 15 82187 M6 1 0 x 70 mm Socket Head Cap Screw w patch 2 16 35037 Air Cleaner Riser 1 17 34242 High Temp Switch 1 18 34851 High Temp Bracket 1 19 36774 Honda 20 HP Engine 1...

Страница 28: ...27...

Страница 29: ...tch 1 10 30643 20A Thermal Circuit Breaker 1 11 31344 20A Receptacle 1 12 36750 End Bracket 2 13 305539 40A Circuit Breaker 1 14 36820 Terminal Block 1 15 36755 Grounding Terminal Block 1 16 36753 Ter...

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