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8

2.6 Fuel System Introduction

The following information is only to assist the
gaseous fuel technician with installation and set-
up.  ALWAYS follow LOCAL and FEDERAL gas
codes when installing this product.  Consult your
local fuel supplier or Fire Marshall if questions or
installation problems occur.

When installing the fuel system, place a flexible
length of fuel line between the generator fuel
connection point and the rigid piping. The section
of flexible fuel line must be approved for gaseous
fuel use, and meet the requirements as dictated by
LOCAL and  FEDERAL gas  codes.

It is advised that a manual fuel shutoff valve be
placed in-line with the rigid piping.

This product is designed to operate on either
Natural Gas (NG) or Liquid Petroleum Gas (LPG).
Only use a vapor withdrawal system to deliver fuel
to the engine.  A vapor withdrawal system uses
the vapors that are formed on top of the liquid fuel.

Note

: This engine only burns vapor fuel.

The fuel system is factory preset for NG. If the fuel
source is LPG, follow the fuel reconfiguration
directions in Section 2.10.

To  achieve maximum horsepower  from the
engine, the recommended fuels should have a
minimum BTU content of 1,000 BTU per cubic foot
for Natural Gas (NG) and 2516 BTU per cubic foot
for Liquid Petroleum Gas (LPG). See Table 1.5 for
fuel

LPG Conv ersion Factors:

   1 lb. = 8.58 cubic feet
   1 gallon = 36.39 cubic feet

  Table 1.5 - Inlet Fuel Requirements

NG

LPG

Pressure

4-6 oz.

7-11” Water Column

Flow

3.25 CFM

9.33 lb/hr, 2.2 gal / hr

BTU/HR

161374

201718

2.7 Fuel System Components

The fuel system is composed of four main
components: fuel lock off, demand regulator, load
block, and carburetor adapter. See Figure 01174.

The

 fuel lock-off

 is a safety device that

electrically operates with 12 Vdc. The valve is
open  while 12  Vdc is  present at its  two electrical
terminals. If the engine should fail while
unattended, this device positively shuts off the flow
of fuel.  The fuel lock-off has 3/4” NPT inlet pipe
thread, labeled  “inlet”.  This  is  the 

fuel inlet

connection point.

The 

demand regulator

 allows low-pressure fuels

to pass through if 4 ounces of vacuum is applied
to the outlet side of the regulator.
This device is sometimes called a “zero governing”
or “secondary”.  The regulator is a vacuum
demand device, which is normally shut when the
engine is not running. Venturi vacuum causes the
secondary regulator to open and allow the flow of
fuel at a zero or negative pressure. 

This dev ice is

not to be considered as a satisfactory fuel
lock-off v alve, or a pressure regulator.

The 

load block

 is a device that adjusts the fuel

mixture. If this device is set incorrectly, the engine
will experience difficulty in starting, and cause
poor engine performance.

The 

adapter

 mounts between the engine

carburetor and the air cleaner. Inside the adapter
is a venturi. The venturi is a symmetrical restriction
that produces a pressure drop (vacuum) and
draws fuel into the air stream. The amount of fuel
drawn in is proportional to the volume and speed
of  the air passing  through the  venturi.

FIG 01174 - Fuel System Components

VENTURI

ADAPTER

FUEL LOCKOFF

(fuel inlet)

DEMAND
REGULATOR

LOAD BLOCK

Содержание 10500 SBG

Страница 1: ...0500 SBG Stand By Generator Installation and Operation Manual DANGER ONLY A QUALIFIED CONTRACTOR OR ELECTRICIAN SHOULD INSTALL THIS PRODUCT IT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE REGULATIO...

Страница 2: ...ator Observe the DANGER WARNING and CAUTION blocks carefully Their definitions are as follows DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Страница 3: ...ES ELECTRICAL HAZARDS The generator covered within this manual can and will produce dangerous electrical voltages that cause fatal electrical shocks The utility power that is connected to the transfer...

Страница 4: ...ness Page 21 Electrical Schematic Page 22 Stand By Generator Parts Explosion Page 23 24 Fuel System Parts Explosion Page 25 26 Control Panel Wiring Diagram Page 27 28 Section 1 Specifications 1 1 Engi...

Страница 5: ...hone book under the classification Electrical Contractors Heating and A C Contractors Look in your local phone book under the classification Heating Contractors or Air Conditioning Contractors Call Cu...

Страница 6: ...to the collection of rainwater 2 Never install the generator in an area that is prone to flooding 3 Never locate the generator on a roof 4 Always locate the generator as close to the transfer switch...

Страница 7: ...6 FIG 01165 GENERATOR DIMENSIONS...

Страница 8: ...7 FIG 01168 Mounting Pad Design...

Страница 9: ...FM 9 33 lb hr 2 2 gal hr BTU HR 161374 201718 2 7 Fuel System Components The fuel system is composed of four main components fuel lock off demand regulator load block and carburetor adapter See Figure...

Страница 10: ...exiting the generator is bonded to the ground circuit DANGER Always disconnect the battery prior to installation or servicing the generator or transfer switch This product can start automatically Disc...

Страница 11: ...ulation removed prior to insertion into the connection lug A lead wire that is inserted into a compression connection without adequate insulation removed may create an open circuit Inside most transfe...

Страница 12: ...URB LOCATION DIN RAIL CONNECTION LUGS 35 IN LBS TORQUE EXTERNAL ELECTRICAL CIRCUIT TO POWER THE GFCI RECEPTACLE AND BATTERY CHARGER HOT LEAD WIRE 120V CIRCUIT NEUTRAL LEAD WIRE GROUND LEAD WIRE LEAD W...

Страница 13: ...A C with a current rating of 20 Amps The GFCI receptacle accepts either NEMA 5 15P or NEMA 5 20P electrical plugs A 125 volt 20 amp circuit breaker protects the GFCI receptacle If the circuit breaker...

Страница 14: ...s designed to operate on either Liquid Propane Gas LPG or Natural Gas NG The fuel system was factory set for NG If the engine will not start starts poorly or requires conversion to LPG it may be neces...

Страница 15: ...mixture of 1 pound of bicarbonate of soda to 1 gallon of water The resulting solution is to be applied to the acid spill until evidence of reaction foaming has ceased Rinse the entire area with tap w...

Страница 16: ...e battery The positive battery charger cable is colored RED and is labeled There is also an inline fuse and fuse holder associated with the RED battery charger lead The negative battery charger cable...

Страница 17: ...ug prevents accidental loss of engine oil A 5 16 hex key Allan Wrench is required to remove the oil drain plug Reference 8 Engine Oil Drain Valve The engine oil drain valve provides a convenient metho...

Страница 18: ...meter provides a convenient way to monitor oil change intervals Reference 21 System Controller The system controller starts stops and monitors the generator set There are five alarm lamps associated...

Страница 19: ...lead wire 01A the three position switch closes a circuit between lead wires 06A and 07 The closure of lead wires O6A and O7 tells the system controller to send 12 volts dc to the engine start solenoid...

Страница 20: ...ia the two lead wires O10 and O11 Trouble Shooting Hint The system control board will shut down the engine if lead wires O10 and O11 are connected together If the thermo disk is closed lead wires O10...

Страница 21: ...enerator set and any underground gas piping Defective fuel lock off solenoid Check that 12 volts dc is present at solenoid Load block not set properly Readjust load block set screw See Section 2 10 Fu...

Страница 22: ...21...

Страница 23: ...22...

Страница 24: ...23...

Страница 25: ...8 25 19 34867 Patch Plate Weldment 1 20 32839 Positive Battery Cable 1 21 777108 Negative Battery Cable 1 22 34589 Engine Voltage Regulator 1 23 35011 Grommet 1 24 36749 Battery Charger 1 25 34873 Bas...

Страница 26: ...25...

Страница 27: ...ter Cap 1 14 35008 O Ring 1 15 82187 M6 1 0 x 70 mm Socket Head Cap Screw w patch 2 16 35037 Air Cleaner Riser 1 17 34242 High Temp Switch 1 18 34851 High Temp Bracket 1 19 36774 Honda 20 HP Engine 1...

Страница 28: ...27...

Страница 29: ...tch 1 10 30643 20A Thermal Circuit Breaker 1 11 31344 20A Receptacle 1 12 36750 End Bracket 2 13 305539 40A Circuit Breaker 1 14 36820 Terminal Block 1 15 36755 Grounding Terminal Block 1 16 36753 Ter...

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