background image

18

is different from a conventional receptacle. In  the
event of a ground fault, the GFCI will trip and
quickly stop the flow the  flow of electricity,  to
prevent serious injury. A ground fault is  defined  as
a condition where electricity does not follow its
normal path, but passe s through a person’s body
to  reach ground. A  defective power  tool  can  cause
a ground fault.

The GFCI receptacle designation is  a  NEMA 5-
20R, and will accept either a NEMA 5-15P or a
NEMA 5-20P electrical plug. This receptacle  is
powered from a separate circuit-not  the generator,
and will not work during  a utility  power  outage.
This receptacle is rated for 125 volts  at 20  amps
and will power most portable hand tools.

Reference 23: GFCI Test Button

. This  button

tests the operation of the GFCI receptacle. When
pressing the TEST button, the receptacle will trip.
Then press the reset button to reactivate the
GFCI. Test the GFCI receptacle every month.

Reference 24: Circuit Breaker

. A 125-volt, 20-

amp push to reset circuit breaker  protects  the
GFCI receptacle. If this circuit breaker trips,  the
black center post will be extended. Allow the
circuit breaker to cool for 1 minute and press  the
black post beak into the housing.

Reference 25: GFCI Reset Button

. If the GFCI

trips, press the reset button to reactivate  the
receptacle.

Section 4

 Theory of Operation

When starting the 165952A generator in manual
mode (Section 3, Reference  17),  the  following
sequence of events occur:

1

: 12 volts (dc) is delivered from the battery “+”

terminal on the engine starter to  the on/off/auto
three position switch located on the control panel
via lead wire “012” which is located inside the
engine wiring harness.

2

: If the  three position  switch is  in  the manual

mode, 12 volts (dc) is then delivered to the  system
control board which is located inside the control
box via lead wire “01A”.

3

: Simultaneous to delivering 12 volts via lead wire

“01A” the three position switch closes a circuit
between lead wires “06A and 07”. The closure of
lead wires “O6A and O7” tells the  system
controller to send 12 volts (dc) to the engine start
solenoid via lead wire “O3”. Lead wire “O3” is
located inside the engine wiring harness.
 

Trouble Shooting Hint

: When the system  control

board inputs (leads “O7 and O6A”) are connected
together, the engine will attempt to  start if 12  volts
is present between lead wires “01A” and “G2B”.

System Control Board

4

: At the same time the engine is cranking, both

the LP/NG fuel lock off valve and compartment fan
are energized by 12 volts via lead wire “O4”. Lead
wire  “O4” exits  the  control box inside the  engine
wiring harness.

5

: As the engine cranks, the pistons create

vacuum. The vacuum will influence the secondary
gas regulator to open and allow fuel to flow. The
secondary regulator reacts to a minimum of 4
ounces per square inch of vacuum.

Trouble Shooting Hint

: It is crucial to have both

correct gas inlet pressure and fuel mixture for
quick starting. There is a 1/8” NPT port on the side
of the regulator that provides a convenient point to
measure inlet pressure.

6

: As the engine comes up to operating speed

(3600 rpm), the engine continually sends an
electrical signal through a black with red stripe
lead wire that exits the engine. The black with red
stripe lead  wire is  connected into lead  wire  “O5A”.
Lead wire “O5A” is located inside of the engine
wiring harness and terminates at the system
control board. The importance  of  this  signal is  that
once a stable frequency is measured from the
magneto, the system control board takes the
engine starter off line. Secondly, if the frequency
exceeds  4080rpm  for a  time interval of 5  seconds
or greater, the system control board will alarm and
shutdown the  engine  down as  a  result of an over
speed condition.

7

: During start up, the control board disregards low

oil pressure for 15 seconds. If after that period of
time, oil pressure has not developed, the system
control board  will alarm and  shut down  the  engine
as  a  result of low oil pressure.

1/8” NPT PORT

Содержание 10500 SBG

Страница 1: ...0500 SBG Stand By Generator Installation and Operation Manual DANGER ONLY A QUALIFIED CONTRACTOR OR ELECTRICIAN SHOULD INSTALL THIS PRODUCT IT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE REGULATIO...

Страница 2: ...ator Observe the DANGER WARNING and CAUTION blocks carefully Their definitions are as follows DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Страница 3: ...ES ELECTRICAL HAZARDS The generator covered within this manual can and will produce dangerous electrical voltages that cause fatal electrical shocks The utility power that is connected to the transfer...

Страница 4: ...ness Page 21 Electrical Schematic Page 22 Stand By Generator Parts Explosion Page 23 24 Fuel System Parts Explosion Page 25 26 Control Panel Wiring Diagram Page 27 28 Section 1 Specifications 1 1 Engi...

Страница 5: ...hone book under the classification Electrical Contractors Heating and A C Contractors Look in your local phone book under the classification Heating Contractors or Air Conditioning Contractors Call Cu...

Страница 6: ...to the collection of rainwater 2 Never install the generator in an area that is prone to flooding 3 Never locate the generator on a roof 4 Always locate the generator as close to the transfer switch...

Страница 7: ...6 FIG 01165 GENERATOR DIMENSIONS...

Страница 8: ...7 FIG 01168 Mounting Pad Design...

Страница 9: ...FM 9 33 lb hr 2 2 gal hr BTU HR 161374 201718 2 7 Fuel System Components The fuel system is composed of four main components fuel lock off demand regulator load block and carburetor adapter See Figure...

Страница 10: ...exiting the generator is bonded to the ground circuit DANGER Always disconnect the battery prior to installation or servicing the generator or transfer switch This product can start automatically Disc...

Страница 11: ...ulation removed prior to insertion into the connection lug A lead wire that is inserted into a compression connection without adequate insulation removed may create an open circuit Inside most transfe...

Страница 12: ...URB LOCATION DIN RAIL CONNECTION LUGS 35 IN LBS TORQUE EXTERNAL ELECTRICAL CIRCUIT TO POWER THE GFCI RECEPTACLE AND BATTERY CHARGER HOT LEAD WIRE 120V CIRCUIT NEUTRAL LEAD WIRE GROUND LEAD WIRE LEAD W...

Страница 13: ...A C with a current rating of 20 Amps The GFCI receptacle accepts either NEMA 5 15P or NEMA 5 20P electrical plugs A 125 volt 20 amp circuit breaker protects the GFCI receptacle If the circuit breaker...

Страница 14: ...s designed to operate on either Liquid Propane Gas LPG or Natural Gas NG The fuel system was factory set for NG If the engine will not start starts poorly or requires conversion to LPG it may be neces...

Страница 15: ...mixture of 1 pound of bicarbonate of soda to 1 gallon of water The resulting solution is to be applied to the acid spill until evidence of reaction foaming has ceased Rinse the entire area with tap w...

Страница 16: ...e battery The positive battery charger cable is colored RED and is labeled There is also an inline fuse and fuse holder associated with the RED battery charger lead The negative battery charger cable...

Страница 17: ...ug prevents accidental loss of engine oil A 5 16 hex key Allan Wrench is required to remove the oil drain plug Reference 8 Engine Oil Drain Valve The engine oil drain valve provides a convenient metho...

Страница 18: ...meter provides a convenient way to monitor oil change intervals Reference 21 System Controller The system controller starts stops and monitors the generator set There are five alarm lamps associated...

Страница 19: ...lead wire 01A the three position switch closes a circuit between lead wires 06A and 07 The closure of lead wires O6A and O7 tells the system controller to send 12 volts dc to the engine start solenoid...

Страница 20: ...ia the two lead wires O10 and O11 Trouble Shooting Hint The system control board will shut down the engine if lead wires O10 and O11 are connected together If the thermo disk is closed lead wires O10...

Страница 21: ...enerator set and any underground gas piping Defective fuel lock off solenoid Check that 12 volts dc is present at solenoid Load block not set properly Readjust load block set screw See Section 2 10 Fu...

Страница 22: ...21...

Страница 23: ...22...

Страница 24: ...23...

Страница 25: ...8 25 19 34867 Patch Plate Weldment 1 20 32839 Positive Battery Cable 1 21 777108 Negative Battery Cable 1 22 34589 Engine Voltage Regulator 1 23 35011 Grommet 1 24 36749 Battery Charger 1 25 34873 Bas...

Страница 26: ...25...

Страница 27: ...ter Cap 1 14 35008 O Ring 1 15 82187 M6 1 0 x 70 mm Socket Head Cap Screw w patch 2 16 35037 Air Cleaner Riser 1 17 34242 High Temp Switch 1 18 34851 High Temp Bracket 1 19 36774 Honda 20 HP Engine 1...

Страница 28: ...27...

Страница 29: ...tch 1 10 30643 20A Thermal Circuit Breaker 1 11 31344 20A Receptacle 1 12 36750 End Bracket 2 13 305539 40A Circuit Breaker 1 14 36820 Terminal Block 1 15 36755 Grounding Terminal Block 1 16 36753 Ter...

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