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12

Route the ground wire from the transfer switch to
the generator control panel (Figure 01192).  The
ground lead wire shall only be connected to DIN
rail terminal block location #2  (Figure  01197). This
terminal block is colored GREEN and is rated  for
lead wires ranging  from 22 AWG  to  6 AWG. To
install the ground lead wire into the  terminal block,
rotate the set screw counterclockwise to open the
funnel (Figure 01198).

Fig. 01197 - Ground Terminal Block

The set screw that opens the funnel is a size M4.
Strip adequate insulation from the GROUND lead
wire and insert the lead wire completely into the
funnel (Figure 01198). Turn the set screw
clockwise to close the funnel. The set  screw  has  a
torque specification of 16 inch-pounds minimum.

Fig. 01198 - Terminal Block

      

2.9.2 A.C.  Battery Charger Connection

The battery charger is configured to plug into  the
Ground Fault Circuit Interrupt (GFCI) receptacle.
This receptacle is  located on the left  side  of the
control box (Figure 01199). The  GFCI  receptacle
is rated for 125 volts A.C. with a current rating of
20 Amps. The GFCI  receptacle accepts  either
NEMA 5-15P or NEMA 5-20P electrical plugs. A
125 volt, 20-amp circuit breaker, protects the GFCI
receptacle. If the circuit breaker  trips,  the  black
post in the center  of the  circuit  breaker  will be
extended. Allow the circuit breaker to cool and
then press the black post back into the  circuit
breaker. The circuit breaker is resettable, and is
located adjacent to the GFCI receptacle.

The battery charger electrical requirements  are
115 Volts A.C. with a current rating of 0.8 Amps.

For the battery charger to operate, separate power
must be routed from the home to the generator  set
by a separate circuit. Protect the wires with
electrical conduit. This separate circuit connects
into the control box at terminal blocks #2, #3, and
#4 (See figure 01192). Terminal block location #2
is designated for the Ground wire. Terminal block
location #3 is designated for the Neutral lead  wire.
Terminal #4 is designated for the “hot” lead  wire.
Insert the respective lead wires  into the  funnels
per Figure 01196.

FACTORY INSTALLED

(DO NOT DISTURB)

LOCATION #2

SET SCREW

CUSTOMER INSTALLED

(GROUND WIRE)

SET SCREW

FUNNEL

CUSTOMER INSTALLED

AUTO/OFF/MANUAL

SELECTOR SWITCH

Содержание 10500 SBG

Страница 1: ...0500 SBG Stand By Generator Installation and Operation Manual DANGER ONLY A QUALIFIED CONTRACTOR OR ELECTRICIAN SHOULD INSTALL THIS PRODUCT IT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE REGULATIO...

Страница 2: ...ator Observe the DANGER WARNING and CAUTION blocks carefully Their definitions are as follows DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious in...

Страница 3: ...ES ELECTRICAL HAZARDS The generator covered within this manual can and will produce dangerous electrical voltages that cause fatal electrical shocks The utility power that is connected to the transfer...

Страница 4: ...ness Page 21 Electrical Schematic Page 22 Stand By Generator Parts Explosion Page 23 24 Fuel System Parts Explosion Page 25 26 Control Panel Wiring Diagram Page 27 28 Section 1 Specifications 1 1 Engi...

Страница 5: ...hone book under the classification Electrical Contractors Heating and A C Contractors Look in your local phone book under the classification Heating Contractors or Air Conditioning Contractors Call Cu...

Страница 6: ...to the collection of rainwater 2 Never install the generator in an area that is prone to flooding 3 Never locate the generator on a roof 4 Always locate the generator as close to the transfer switch...

Страница 7: ...6 FIG 01165 GENERATOR DIMENSIONS...

Страница 8: ...7 FIG 01168 Mounting Pad Design...

Страница 9: ...FM 9 33 lb hr 2 2 gal hr BTU HR 161374 201718 2 7 Fuel System Components The fuel system is composed of four main components fuel lock off demand regulator load block and carburetor adapter See Figure...

Страница 10: ...exiting the generator is bonded to the ground circuit DANGER Always disconnect the battery prior to installation or servicing the generator or transfer switch This product can start automatically Disc...

Страница 11: ...ulation removed prior to insertion into the connection lug A lead wire that is inserted into a compression connection without adequate insulation removed may create an open circuit Inside most transfe...

Страница 12: ...URB LOCATION DIN RAIL CONNECTION LUGS 35 IN LBS TORQUE EXTERNAL ELECTRICAL CIRCUIT TO POWER THE GFCI RECEPTACLE AND BATTERY CHARGER HOT LEAD WIRE 120V CIRCUIT NEUTRAL LEAD WIRE GROUND LEAD WIRE LEAD W...

Страница 13: ...A C with a current rating of 20 Amps The GFCI receptacle accepts either NEMA 5 15P or NEMA 5 20P electrical plugs A 125 volt 20 amp circuit breaker protects the GFCI receptacle If the circuit breaker...

Страница 14: ...s designed to operate on either Liquid Propane Gas LPG or Natural Gas NG The fuel system was factory set for NG If the engine will not start starts poorly or requires conversion to LPG it may be neces...

Страница 15: ...mixture of 1 pound of bicarbonate of soda to 1 gallon of water The resulting solution is to be applied to the acid spill until evidence of reaction foaming has ceased Rinse the entire area with tap w...

Страница 16: ...e battery The positive battery charger cable is colored RED and is labeled There is also an inline fuse and fuse holder associated with the RED battery charger lead The negative battery charger cable...

Страница 17: ...ug prevents accidental loss of engine oil A 5 16 hex key Allan Wrench is required to remove the oil drain plug Reference 8 Engine Oil Drain Valve The engine oil drain valve provides a convenient metho...

Страница 18: ...meter provides a convenient way to monitor oil change intervals Reference 21 System Controller The system controller starts stops and monitors the generator set There are five alarm lamps associated...

Страница 19: ...lead wire 01A the three position switch closes a circuit between lead wires 06A and 07 The closure of lead wires O6A and O7 tells the system controller to send 12 volts dc to the engine start solenoid...

Страница 20: ...ia the two lead wires O10 and O11 Trouble Shooting Hint The system control board will shut down the engine if lead wires O10 and O11 are connected together If the thermo disk is closed lead wires O10...

Страница 21: ...enerator set and any underground gas piping Defective fuel lock off solenoid Check that 12 volts dc is present at solenoid Load block not set properly Readjust load block set screw See Section 2 10 Fu...

Страница 22: ...21...

Страница 23: ...22...

Страница 24: ...23...

Страница 25: ...8 25 19 34867 Patch Plate Weldment 1 20 32839 Positive Battery Cable 1 21 777108 Negative Battery Cable 1 22 34589 Engine Voltage Regulator 1 23 35011 Grommet 1 24 36749 Battery Charger 1 25 34873 Bas...

Страница 26: ...25...

Страница 27: ...ter Cap 1 14 35008 O Ring 1 15 82187 M6 1 0 x 70 mm Socket Head Cap Screw w patch 2 16 35037 Air Cleaner Riser 1 17 34242 High Temp Switch 1 18 34851 High Temp Bracket 1 19 36774 Honda 20 HP Engine 1...

Страница 28: ...27...

Страница 29: ...tch 1 10 30643 20A Thermal Circuit Breaker 1 11 31344 20A Receptacle 1 12 36750 End Bracket 2 13 305539 40A Circuit Breaker 1 14 36820 Terminal Block 1 15 36755 Grounding Terminal Block 1 16 36753 Ter...

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