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Troubleshooting

5-1

1998 Nordson Corporation

303 815A

Issued 3/98

Manual 37-32

Section 5

Troubleshooting

WARNING:

Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in

this document and all other related documentation.

This section contains troubleshooting procedures. These procedures

cover only the most common problems that you may encounter. If you

cannot solve the problem with the information given here, contact your

local Nordson representative for help.

Problem

Page

Powder does not flow when control unit turned on

5-1

Powder puffing from gun

5-2

Poor powder charging—no electrostatic wrap or adhesion

5-2

Inadequate powder flow

5-2

Problem

Possible Cause

Corrective Action

1. Powder does

not flow when

control unit

turned on

No supply air or pressure set too

low

Make sure control unit is getting air. Check supply

air pressure.

Blockage in system

Shut down and clean system starting with pump.

Check air dryer for proper operation. Drain air filters

and inspect filter elements. Make sure powder

supply in feed hopper is dry.

Control unit malfunction. Solenoid

valve is not opening

Repair or replace control unit.

Flow-rate (ejector) air pressure too

low

Increase flow-rate air pressure.

1. Introduction

2. Troubleshooting Charts

Содержание Tribomatic 2

Страница 1: ...SON CORPORATION D AMHERST OHIO D USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This docum...

Страница 2: ...of Nordson Corporation The information contained in this publication is subject to change without notice Trademarks 100 Plus Blue Box ChromaFlex CleanSleeve CleanSpray Control Coat Cross Cut Easy Coa...

Страница 3: ...7 Less Obvious Dangers 1 7 8 Action in the Event of a System or Component Malfunction 1 7 9 Maintenance and Repair 1 7 10 Disposal 1 9 11 Safety Labels 1 11 1 Introduction 2 1 2 Operation 2 2 3 Optio...

Страница 4: ...ction 7 1 Using the Illustrated Parts List 7 1 2 PTFE Charge Module Parts 7 2 3 Positioning and Spacing Ring Service Kit 7 4 4 In Line Ball Mount Kit Parts 7 5 1 Shur Lok Gun Mount 8 1 2 Sprayheads 8...

Страница 7: ...specific tasks and working with specific equipment S store this manual within easy reach of personnel installing operating maintaining or repairing this equipment S follow all applicable safety proce...

Страница 8: ...may result in serious injury WARNING System or material pressurized Relieve pressure Failure to observe this warning may result in serious injury or death CAUTION Failure to observe may result in equi...

Страница 9: ...not genuine Nordson replacement parts S failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards S using materials or au...

Страница 10: ...Make sure they will not be damaged by moving equipment Do not bend electrostatic cables around a radius of less than 6 in 152 mm S Install safety interlocks and approved fast acting fire detection sy...

Страница 11: ...not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves S Know where EMERGENCY STOP buttons shutoff valves and fire extinguishers are located Make...

Страница 12: ...equipment and performing maintenance or cleaning tasks Avoid getting powder coatings on your skin S Never point manual guns at yourself or other persons S Do not smoke in the spray area A lit cigarett...

Страница 13: ...component malfunctions turn the system OFF immediately S Disconnect and lock out electrical power Close and lock out hydraulic and pneumatic shutoff valves and relieve pressures S Allow only qualified...

Страница 14: ...room where you are working is sufficiently ventilated S If a power on test is required perform the test carefully and then shut off and lock out power as soon as the test is over S Connect all discon...

Страница 15: ...ntainers of flammable materials far enough away from spray booths to prevent their inclusion in a booth fire If a fire or explosion occurs flammable materials in the area will increase the chances and...

Страница 17: ...in ground circuit on all conductive objects below 1 meg ohm to prevent sparking ANSI NFPA 33 Chapter 9 or local codes 5 Shut down operation and correct grounds if sparking occurs 6 Install fixed fire...

Страница 18: ...to supplier s MSDS If exposed to dust during operation maintenance or clean up operators must use appropriate personal protective equipment 13 Do not use compressed air or organic solvents for remova...

Страница 21: ...rge module used with organic powder coatings The gun mount is used with a 5 8 in diameter mounting bar to mount the gun to a reciprocator or oscillator or to a fixed gun stand An optional gun holder a...

Страница 22: ...ength of the charge the powder receives will vary depending on many factors including the powder type and its speed through the gun The options listed in Table 2 1 are available for use with the Tribo...

Страница 23: ...Usage Material Appearance Usage PTFE Opaque white Standard material for inlet and outlet distributors and wear sleeves in automatic guns Optional for manual guns Shorter wear life than Tivar but redu...

Страница 27: ...gun mounting bar 2 on a fixed gun stand or gun mover arm 1 2 Unscrew the adjuster 4 from the ball mount cap 7 Slide it over the end of the mounting bar 3 3 Loosen the two set screws 6 in the ball moun...

Страница 28: ...into the charge module body 2 2 Install 6 mm blue air tubing 7 between the diffuser and the control unit and 6 mm black flow rate air tubing between the control unit and the powder pump 3 Connect pow...

Страница 29: ...nd wire 1 Diffuser 2 Charge module body 3 Sprayhead 4 Ground stud 5 Feed hose 6 Ground wire 7 Air tubing 6 See Figure 3 3 Before installing a sprayhead on the gun remove the nozzle cone 1 from the int...

Страница 30: ...nozzles using cylindrical nozzles as connectors These nozzles are not threaded Pinpoint flat cylindrical and 8 orifice nozzles Install on sprayhead tubing ends or on threaded or angled nozzles The 8...

Страница 33: ...l unit which houses electrical controls a digital display and regulators and gauges for flow rate and diffuser air Refer to the control unit manual for operation instructions Powder volume velocity an...

Страница 34: ...diffuser from the gun body Disassemble the diffuser and clean the parts with compressed air and a clean soft cloth Check the powder contact parts for wear and replace worn parts NOTE Never use a knife...

Страница 37: ...r does not flow when control unit turned on 5 1 2 Powder puffing from gun 5 2 3 Poor powder charging no electrostatic wrap or adhesion 5 2 4 Inadequate powder flow 5 2 Problem Possible Cause Correctiv...

Страница 38: ...d Check conveyor and hangers with standard ohmmeter for coating buildup that could affect ground Resistance between parts and ground must not exceed 1 megohm For best results resistance should not exc...

Страница 41: ...This illustration shows how the parts of the charge module fit together Refer to this drawing when assembling the charge module 3732001A 2 3 4 5 6 7 9 8 1 10 11 12 13 14 15 16 Fig 6 1 Charge module 1...

Страница 42: ...6 2 Push the extension 3 toward the body 1 and twist it counterclockwise to release it from the body pins Pull the extension out of the body and slide it off the inner and outer wear sleeve assembly...

Страница 43: ...assembly 1 Body 2 Inner and outer wear sleeve assembly 3 Extension 4 Outlet wear sleeve assembly 3732002A 2 7 1 6 3 4 5 8 9 10 Fig 6 3 Removing the inlet and outlet wear sleeve assemblies 1 Body 2 Inl...

Страница 44: ...ve assembly 2 Outlet wear sleeve assembly 3 Body 4 Extension 5 See Figure 6 5 Insert the inner and outer wear sleeve assembly 2 into the body 1 with the inlet distributor cone shaped end first Make su...

Страница 45: ...rights reserved 303 815A Issued 3 98 Manual 37 32 3720012B 2 1 3 4 5 Fig 6 5 Installing the inner and outer wear sleeve assembly 1 Body 2 Inner and outer wear sleeve assembly 3 Positioning ring 4 Spa...

Страница 46: ...sion 2 Pull the inner and outer wear sleeve assembly from the body The inlet wear sleeve assembly will stay in the body 3 See Figure 6 6 Hold the outer wear sleeve 3 in your hand and push on the outle...

Страница 47: ...or 5 onto the threaded rod and tighten it securely by hand 3720014A 1 2 3 4 5 Fig 6 7 Inner wear sleeve assembly 1 Inlet distributor 2 Threaded rod 3 Positioning ring 4 Inner wear sleeve 5 Outlet dist...

Страница 48: ...ring 3 fits into the groove in the ID of the inlet wear sleeve 6 Make sure the spacing ring 4 is in place in the end of the outer wear sleeve Slide the extension 5 over the inner and outer wear sleev...

Страница 51: ...e Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies and parts Item Part Des...

Страница 52: ...ivar 1 9 940 066 S O ring silicone 0 125 x 0 250 x 0 063 in 1 10 631 236 S Distributor outlet PTFE 1 11 631 216 S Sleeve wear inner PTFE 1 12 631 210 S Ring positioning 1 A 13 631 211 S Stud M8 x 9 65...

Страница 53: ...son Corporation All rights reserved 303 815A Issued 3 98 Manual 37 32 3732003A 1 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 18 31 30 22 25 26 27 28 29 24 23 2 15 Fig 7 1 Charge module 2 PTFE Charg...

Страница 54: ...S S Connector diffuser 1 28 939 247 S S Clamp hose 1 29 247 006 S S Clamp hose 0 673 0 786 OD 1 30 941 193 S S O ring silicone 0 937 x 1 125 x 0 093 in 2 31 183 539 In line ball mount 1 C NOTE C Refer...

Страница 55: ...6 S S Flange bar ball mount 1 4 982 067 S S Screw set cup M5 x 5 black 2 5 941 176 S S O ring silicone 0 813 x 1 00 x 0 094 in 1 6 183 818 S S Ball pivot VS2 gun mount 1 7 183 549 S S Cap ball mount 1...

Страница 59: ...alternative to the in line ball mount The Shur Lok uses the same size mounting rod as the in line ball mount Item Part Description Quantity Note 133 409 Mount gun w pivot 1 1 982 067 S Screw set cup...

Страница 60: ...ayhead fixed 130 mm A 4 630 169 Sprayhead fixed 165 mm A 4 630 201 Sprayhead fixed 200 mm A 4 630 322 Sprayhead fixed 235 mm A 4 630 008 Sprayhead fixed 270 mm A 4 630 184 Sprayhead fixed 305 mm A 4 6...

Страница 61: ...aduated 90 deg 200 mm A 10 630 327 Sprayhead graduated 90 deg 235 mm A 10 630 332 Sprayhead graduated 90 deg 315 mm A 10 630 333 Sprayhead graduated 90 deg 375 mm A 10 630 358 Sprayhead graduated 90 d...

Страница 63: ...B 16 630 368 Sprayhead graduated 90 deg 235 mm 16 tubes B 16 630 367 Sprayhead graduated 90 deg 390 mm 16 tubes B 17 630 359 Sprayhead cross 45 deg 230 mm B 17 630 362 Sprayhead cross 30 deg 260 mm B...

Страница 64: ...018 Nozzle flat 3 630 019 Nozzle 8 orifice 4 630 166 Nozzle pinpoint 5 630 092 Nozzle threaded A 6 630 093 Nozzle threaded D 7 630 094 Nozzle threaded C 8 630 095 Nozzle threaded B 9 630 182 Nozzle 1...

Страница 65: ...zzle flat 16 tube 3 630 390 Nozzle 8 orifice 16 tube 4 630 392 Nozzle pinpoint 16 tube 5 630 386 Nozzle 15 deg 16 tube 6 630 387 Nozzle 30 deg 16 tube 7 630 388 Nozzle 45 deg 16 tube 8 630 389 Nozzle...

Страница 66: ...one 630 006 adjustable 8 nozzle sprayhead Part Description Quantity 630 063 Kit repair sprayhead 8 nozzle adjustable 1 630 017 S Nozzle cylindrical 16 630 092 S Nozzle threaded A 2 630 093 S Nozzle th...

Страница 67: ...S O ring silicone 0 875 x 1 063 x 0 093 in 2 3 144 758 S Nozzle 32 mm 1 4 941 205 S O ring silicone 1 00 x 1 18 x 0 093 in 1 5 144 759 S Adjuster pattern 26 mm 1 6 631 390 S Support deflector 1 631 3...

Страница 69: ...clamps onto a oscillator reciprocator or fixed gun stand arm The bar is 90 cm 36 in long The length and angle of the bar can be adjusted The mounting bar clamp is designed for 1 inch round or square...

Страница 70: ...justing rod must be grounded to prevent electrical shock Dangerous electrostatic charges can accumulate on ungrounded conductive parts in the spray booth Item Part Description Quantity Note 631 451 Ki...

Страница 71: ...ng polyethylene 1 4 in OD black B 900 730 Tubing polyurethane 1 4 in OD blue B 900 741 Tubing polyurethane 6 mm OD black B 900 742 Tubing polyurethane 6 mm OD blue B 630 597 Tubing PVC 6 mm OD blue A...

Страница 72: ...criptions of the three type of plastics used in the Tribomatic II manual guns and the powder compatible with each type Use this table to determine the types of plastics used in your gun Table 8 1 Mate...

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