A
B
C
D
E
F
G
H
I
L
M
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P
36
G
EARBOX
B
A
A
Afstand die men moet verkrugen met het monteren von 2 of 4 ringen: mm144,7 ÷ 145,2
Mittels des einbaus von 2 oder 4 unterlegscheiben zu erhaltendes mass: mm144,7 ÷ 145,2
Size to be obtained by fitting 2 or 4 washers: mm144,7 ÷ 145,2
Gebruik sterlingen om deze afstand te verkrijgen
Um die angegebenen werte zu erhalten auf die passcheiben einwirken
To obtain the above-mentioned values fit suitable washers
D
C
Secondary shaft shimming
• Assemble the abutments washer on the 4
th
-speed side,
then the adjustment washers until the established
distance of 144.7 ÷ 145.2 mm is reached between
the adjustment washers and the 5
th
-speed gear.
(To measure remove the O-ring between the 1
st
and
5
th
-speed gear) (see page 16 of this section)
• Assemble the roller bearing on the shaft, 4
th
-speed side.
• Screw the nut on the secondary shaft, 4
th
-speed side,
by using “Loctite” and then caulk it.
• Assemble the complete secondary shaft on the
gearbox housing.
Control forks and splined drum assembly on the
gearbox housing
Before reassembling the splined drum in the gearbox, it
is necessary to measure the distance between the two
side stops “A” of the drum housing, and between housing
and cover.
This measurement shall be carried out with a depth gauge
in the housing and in the cover and shall include also the
gasket thickness.
Measure now the “B” unit of the splined drum after
inserting the rod, the 1-mm base washer from the clutch
housing side (see picture page 42 of this section) and
the pin retaining washer on the opposite side. Then insert
on the pin retaining washer a shim with a thickness that
allows a size of 0.2 – 0.3 mm lower than the measure of
the side stops between housing and cover.
Insert the splined drum complete with shims in the housing
and assemble:
• The 1
st
-2
nd
-3
rd
-4
th
speed control forks on the sliding
sleeves on the secondary shaft.
Looking through the hole of the gear retainer pawl,
one of the six grooves for gear retainer on the drum in
line with the said hole shall be visible.
• The fork retaining keys within the drum splines; to place
the fork retaining keys in the drum splines, use the
relevant tool code 14929300 see chapter 5 section B.
• The pawl in the hole on the housing, the spring and
the plug “C” by screwing it temporarily. Insert the
support rod on the sleeve control forks.
• Assemble the neutral indicator “D” on the housing.
B
A
C
D
E
F
G
H
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Содержание CALIFORNIA EV 1997-2000
Страница 1: ...WORKSHOP MANUAL WERKSTATTHANDBUCH ONDERHOUDS EN REPARATIEHANDBOEK...
Страница 3: ...I INDEX FOR THE SECTIONS ABSCHNITTSINDEX INHOUD VAN DE SECTIES...
Страница 7: ...VIII...
Страница 8: ...CALIFORNIA EV 1997 2000 CALIFORNIA EV 2001...
Страница 9: ...CALIFORNIA JACKAL CALIFORNIA STONE...
Страница 10: ...CALIFORNIA SPECIAL SPORT CALIFORNIA SPECIAL...
Страница 11: ...A B C D E F G H I L M N O P 1 GENERAL INFORMATION ALLGEMEINE INFORMATIONEN ALGEMENE INLICHTINGEN...
Страница 15: ...A B C D E F G H I L M N O P 1 MODEL FEATURES MODELLEIGENSCHAFTEN KARAKTERISTIEKEN MODEL...
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Страница 41: ...A B C D E F G H I L M N O P 1 SCHEDULED MAINTENANCE REGELM IGE WARTUNG PERIODIEK ONDERHOUD...
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Страница 71: ...A B C D E F G H I L M N O P 1 TRIMMINGS VERKLEIDUNG KLEDING...
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Страница 83: ...A B C D E F G H I L M N O P 1 WHEEL PARTS R DERTEILE WIELINSTALLATIES...
Страница 127: ...A B C D E F G H I L M N O P 1 CONTROLS SCHALTUNGEN BEDIENINGEN...
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Страница 135: ...A B C D E F G H I L M N O P 1 CHASSIS RAHMEN CHASSIS...
Страница 145: ...A B C D E F G H I L M N O P 1 FUEL SYSTEM KRAFTSTOFFZUFUHRANLAGE VOEDINGSINSTALLATIES...
Страница 177: ...A B C D E F G H I L M N O P 1 EXHAUST SYSTEM AUSPUFFANLAGE AFVOERINSTALLATIE...
Страница 181: ...A B C D E F G H I L M N O P 1 ENGINE MOTOR MOTOR...
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Страница 223: ...A B C D E F G H I L M N O P 1 GEARBOX GETRIEB VERSNELLING...
Страница 259: ...A B C D E F G H I L M N O P 1 ELECTRICAL SYSTEM ELEKTROANLAGE ELEKTRISCHE INSTALLATIE...
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