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05/09/05 M43_EN

ENGLISH

ENGLISH

NOTE

By maintenance at care of the utilizer we intend all the operatios 

concerning the verification of mechanical parts, electrical parts 

and of the fluids subject to use or consumption during the normal 

operation of the machine.

For  what  concerns  the  fluids  we  must  consider  as  mainte

-

nance even the periodical change and or the refills eventually 

necessary.
Maintenance operations also include machine cleaning 

operations when carried out on a periodic basis outside of the 

normal work cycle.
The repairs 

cannot be considered

 among the maintenance 

activities, i.e. the replacement of parts subject to occasional 

damages and the replacement of electric and mechanic com-

ponents consumed in normal use, by the Assistance Authorized 

Center as well as by manufacturer.

The replacement of tires (for machines equipped with trolleys) 

must be considered as repair since it is not delivered as standard 

equipment any lifting system.

The periodic maintenance should be performed according to 

the schedule shown in the engine manual. An optional hour 

counter  (M)  is  available  to  simplify  the  determination  of  the 

working hours.

ENGINE AND ALTERNATOR
PLEASE REFER TO THE SPECIFIC MANUALS 

PROVIDED.

Every engine and alternator manufacturer has maintenance 

intervals and specific checks for each model: it is necessary 

to  consult  the  specific  engine  or  alternator  USER  AND 
MAINTENANCE manual.

VENTILATION

Make certain there are no obstructions (rags, leaves or other) 

in the air inlet and outlet openings on the machine, alternator 

and motor.

ELECTRICAL PANELS

Check condition of cables and connections daily.

Clean  periodically  using  a  vacuum  cleaner, 

DO NOT USE 

COMPRESSED AIR.

DECALS AND LABELS

All warning and decals should be checked once a year and 

replaced

 if missing or unreadable.

STRENUOUS OPERATING CONDITIONS

Under extreme operating conditions (frequent stops and starts, 

dusty environment, cold weather,extended  periods of no load 

operation, fuel with over  0.5% sulphur content) do maintenance 

more frequently.

BATTERY WITHOUT MAINTENANCE

DO NOT  OPEN THE BATTERY

The battery is charged automatically from the battery charger 

circuit suppplied with the engine.

Check the state of the battery from the colour of the warning 

light which is in the upper part.

- Green colour: battery OK

- Black colour: battery to be recharged

- White colour: battery to be replaced

NOTE

THE ENGINE  PROTECTION NOT WORK WHEN THE OIL 
IS OF LOW QUALITY BECAUSE NOT CHARGED REGU

-

LARLY AT INTERVALS AS PRESCRIBED IN THE OWNER’S 
ENGINE MANUAL.

IMPORTANT

In the maintenance operations avoid that pol

-

luting substances, liquids, exhausted oils, etc. 

bring damage to people or things or can cause 

negative effects to surroindings, health or safety 

respecting completely the laws and/or disposi-

tions in force in the place.

!

!

WARNING

Have 

qualified

 personnel do maintenance and troubleshooting work.

Stop the engine before doing any work inside the machine. If for any

reason the machine must be operated while working inside, 

pay at-

tention

 moving parts, hot parts (exhaust manifold and muffler, etc.)

electrical parts  which may be unprotected when the machine is open.

Remove guards only when necessary to perform maintenance, and

replace them when the maintenance requiring their removal is complete.

Please wear the appropriate clothing and make use of the PPE (Per

-

sonal  Protective  Equipment),    according  to  the  type  of  intervention

(protective gloves, insulated gloves, glasses).

Do not modify the components if not authorized.

- See pag. M1.1 -

MOVING

PARTS

can injure

HOT surface

can

hurt you

!

M

43

MAINTENANCE

REV
.1-01/13

39

Содержание TS 400 YS

Страница 1: ...digo Edizione Edition dition Edici n Ausgabe Edi o Motosaldatrice EngineDrivenWelder Motosoudeuse Motosoldadoras Schwei aggregat Motosoldadora 10 2019 POWER WELDERS TS 400 YS STAGE V USE AND MAINTENA...

Страница 2: ......

Страница 3: ...7 INSTALLATION PAG 17 M2 6 INSTALLATION ADVICES PAG 18 ELECTROMAGNETIC COMPATIBILITY PAG 19 M20 SET UP FOR OPERATION DIESEL ENGINE PAG 20 EARTHING PAG 21 STARTING AND STOPPING PAG 22 M31 CONTROLS PAG...

Страница 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Страница 5: ...Driven Welder complies with its requirements 6 Welding process symbol 7 Symbol for Engine Driven Welders which can be used an environment with increased risk of electric shock 8 Welding current symbol...

Страница 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Страница 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Страница 8: ...en and pets so as to protect them from pos sible injury caused by any part of the machine SAFETY PRECAUTIONS DURING HANDLING AND TRAN SPORTATION Lift the machine using only the points allocated for th...

Страница 9: ...nal on the front of the machine Do not use the machine with wet or damp hands and or clothing Use plugs suitable for the output sockets of the machine and make sure that electrical cords are in good c...

Страница 10: ...intenance or repair Do not refuel while the engine is running or hot Do not smoke or use naked flames when refueling Refuel only outdoors or in well ventilated areas Avoid spilling fuel especially on...

Страница 11: ...rea If adequancy of ventilation or exhaust is uncertain have the air quality checked Arc rays can burn eyes and skin Use welding helmet with correct shade of filter While working protect your eyes usi...

Страница 12: ...of various parts such as engine alternator electric and electronic controls the fairing at a protective structure The assembling is made on a steel structure on which are provided elastic support whi...

Страница 13: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Страница 14: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Страница 15: ...e equipment contained inside the panel and to the instruments on the front To access the hook points on the top of the unit use ap proved ladders only or support from another operator climb the ladder...

Страница 16: ...ame it can not be towed on public roads Therefore it can only be used on private roads and no through traffic zones The maximum speed allowed is 40 km h on smooth surfaces asphalt cement and in any ca...

Страница 17: ...17 10 19 C1CQ3061_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE REV 0 10 19 M1 4 17...

Страница 18: ...cipitation unless sheltered M 2 6 INSTALLATION adviceS ENGINE DRIVEN WELDER REV 0 09 18 DANGER The machine must be positioned so that exhaust gas is dif fused without being inhaled by any living being...

Страница 19: ...ritical equipment for example guarding of industrial equipment E the health of the people around for example the use of pacemakers and hearing aids F equipment used for calibration or measurement G th...

Страница 20: ...s dangerous to fill the motor with too much oil as its com bustion can provoke a sudden increase in rotation speed REV 3 10 19 M 20 SET UP FOR OPERATION DIESEL ENGINE WATER COOLED SYSTEMS COOLING LIQU...

Страница 21: ...by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine Earthing WITH GROUND FAULT INTERRUPTER The grounding co...

Страница 22: ...emperature battery charging icons indicate the state of the corresponding sensors To start the engine press the START button for 1 second The controller runs the engine start procedure but makes only...

Страница 23: ...A lnterrupteur diff rentiel 30mA FI Schalter 30 mA GFI I2 Presa di corrente 48V c a 48V A C socket Prise de soudage 48V c a Steckdose 48 V AC I3 Commutatore riduzione scala saldatura Welding range swi...

Страница 24: ...n of the welding current AA Engine control unit RGK 420SA Start and stop the machine Fuel level gauge Hour meter Battery voltage RPM Three phase and single phase voltage Frequency Display with texts a...

Страница 25: ...sposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non sufficient please contact our Technical Assistance Service C...

Страница 26: ...unction standard on some models with A V digital instrument board fulfils the purpose of drastically reducing the harm which may result to a person from inadvertent contact with the electrode during n...

Страница 27: ...ectly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minut...

Страница 28: ...power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities con...

Страница 29: ...re Arc Control 1 9 Recommended electrode polarity 10 0 2 5 50 70 3 DC Welding thickness mm Diameter electrode mm Amp re Arc Control 1 9 Recommended electrode polarity 10 0 2 5 50 70 3 DC 10 0 3 25 90...

Страница 30: ...x 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and electric power con ditions see table 3 1 digits welding pos...

Страница 31: ...ged 2 Overload 3 Injectors defective Injection pump requires calibration 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of Service Department P4 White smoke 1 Oil le...

Страница 32: ...ode bridge P3 Defect in welding high and discontinued sparks 1 Defective welding current signal 2 Defect in diode bridge 3 Defect in card 1 Replace current sensor Check that cables from current sensor...

Страница 33: ...cept for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator Ask for intervention of S...

Страница 34: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Страница 35: ...an EGR lead valve Clean EGR cooler Check and refill fuel tank level Drain fuel filter water separator Check fuel filter water separator Clean fuel filter water separator Replace fuel filter Clean or r...

Страница 36: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Страница 37: ...n the engine use manual POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative humidity altitude 100 m above sea level It s admitted overload of 10 each hour every 12 h In an approx...

Страница 38: ...Service 400A 60 350A 100 Open circuit voltage no load voltage 72 Vcc 77 5 Vd c peak M 1 6 TECHNICAL DATA REV 0 10 19 SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simult...

Страница 39: ...17 10 19 C1CQ3061_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN REV 0 10 19 850 1720 1030 1128 1680 57 5 760 205 1300 30 13 1110 1030 1331 1653 2598 45...

Страница 40: ...11 01 01 Note NOTE 46...

Страница 41: ...11 01 01 Note NOTE 46...

Страница 42: ...11 01 01 Note NOTE 46...

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Страница 44: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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