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10/06/00 Compatibilita Elettromagnetica (TS)_EN

ENGLISH

ENGLISH

ELECTROMAGNETIC COMPATIBILITY (EMC)

ENGINE DRIVEN WELDERS

REV
.0-01/18

This equipment is built in compliance with standard IEC-

EN60974-10. 

The equipment should be installed and used in accordance 

with the information below to achieve electromagnetic 

compatibility. The limits required by IEC-EN60974-10 may not 

be adequate to completely eliminate interference when the 

affected equipment is in close proximity or has a high degree 

of sensitivity. In such cases it may be necessary to use other 

measures to further reduce interference

warning

this Class A equipment is not intended for use in residential 

locations where the electrical power is provided by the public 

low-voltage supply system. There may be potential difficulties 

in ensuring electromagnetic compatibility in those locations, 

due to conducted as well as radiated disturbances.

!

installation and use

The user is responsible for installing and using the arc welding 

equipment according to the manufacturer’s instructions. 

If electromagnetic disturbances are detected, then it shall be 

the responsibility of the user resolve the situation with the

technical assistance of the manufacturer. 

In some cases this remedial action may be as simple as 

earthing the welding circuit (see note). In other cases, it could 

involve constructing an electromagnetic screen enclosing the 

welding power source and the work complete with

associated filters

 In all cases electromagnetic disturbances shall be reduced to 

the point where they are no longer troublesome.

note

 : The welding circuit may or may not be earthed for 

safety reasons. Changing the earthing arrangements should 

only be authorized by a person who is competent to assess 

whether the changes will increase the risk of injury, for 

example, by allowing parallel welding current return paths, 

which may damage the earth circuits of other equipment. 

Further guidance is given in IEC/TS 620812.

assessment of area

Before installing arc welding equipment the user shall make 

an assessment of potential electromagnetic problems in the 

surrounding area. The following shall be taken into account:

A)  other supply cables, control cables, signalling and 

telephone cables, above, below and adjacent to the arc 

welding equipment;

B)  radio and television transmitters and receivers;

C)  computer and other control equipment;

D)  safety critical equipment, for example guarding of industrial 

equipment;

E)  the health of the people around, for example the use of 

pacemakers and hearing aids;

F)  equipment used for calibration or measurement;

G)  the immunity of other equipment in the environment. The 

user shall ensure that other equipment being used in the 

environment is compatible. This may require additional 

protection measures;

H)  the time of day that welding or other activities are to be 

carried out.

The size of the surrounding area to be considered will depend 

on the structure of the building and other activities that are 

taking place. The surrounding area may extend beyond the 

boundaries of the premises.

methods of reducing emissions

maintenance of the arc welding equipment

The arc welding equipment should be routinely maintained 

according to the manufacturer’s recommendations.  All access 

and service doors and covers should be closed and properly 

fastened when the arc welding equipment is in operation.  The 

arc  welding  equipment  should  not  be  modified  in  any  way, 

except for those changes and adjustments covered in the 

manufacturer’s instructions. 

welding cables

The welding cables should be kept as short as possible and 

should be positioned close together, running at or close to the 

floor level.

equipotential bonding

Bonding of all metallic objects in the surrounding area should 

be considered. However, metallic objects bonded to the work 

piece will increase the risk that the operator could receive 

an electric shock by touching these metallic objects and the 

electrode at the same time. The operator should be insulated 

from all such bonded metallic objects.

earthing of the workpiece

Where the workpiece is not bonded to earth for electrical 

safety, nor connected to earth because of its size and position, 

for example, ship’s hull or building steelwork, a connection 

bonding the workpiece to earth may reduce emissions in 

some, but not all instances. Care should be taken to prevent 

the earthing of the workpiece increasing the risk of injury to 

users or damage to other electrical equipment. 

Where necessary, the connection of the workpiece to earth 

should be made by a direct connection to the workpiece, but in 

some countries where direct connection is not permitted, the 

bonding should be achieved by suitable capacitance, selected 

according to national regulations.

screening and shielding

Selective screening and shielding of other cables and 

equipment in the surrounding area may alleviate problems 

of interference. Screening of the entire welding area may be 

considered for special applications.

19

Содержание TS 400 YS

Страница 1: ...digo Edizione Edition dition Edici n Ausgabe Edi o Motosaldatrice EngineDrivenWelder Motosoudeuse Motosoldadoras Schwei aggregat Motosoldadora 10 2019 POWER WELDERS TS 400 YS STAGE V USE AND MAINTENA...

Страница 2: ......

Страница 3: ...7 INSTALLATION PAG 17 M2 6 INSTALLATION ADVICES PAG 18 ELECTROMAGNETIC COMPATIBILITY PAG 19 M20 SET UP FOR OPERATION DIESEL ENGINE PAG 20 EARTHING PAG 21 STARTING AND STOPPING PAG 22 M31 CONTROLS PAG...

Страница 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Страница 5: ...Driven Welder complies with its requirements 6 Welding process symbol 7 Symbol for Engine Driven Welders which can be used an environment with increased risk of electric shock 8 Welding current symbol...

Страница 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Страница 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Страница 8: ...en and pets so as to protect them from pos sible injury caused by any part of the machine SAFETY PRECAUTIONS DURING HANDLING AND TRAN SPORTATION Lift the machine using only the points allocated for th...

Страница 9: ...nal on the front of the machine Do not use the machine with wet or damp hands and or clothing Use plugs suitable for the output sockets of the machine and make sure that electrical cords are in good c...

Страница 10: ...intenance or repair Do not refuel while the engine is running or hot Do not smoke or use naked flames when refueling Refuel only outdoors or in well ventilated areas Avoid spilling fuel especially on...

Страница 11: ...rea If adequancy of ventilation or exhaust is uncertain have the air quality checked Arc rays can burn eyes and skin Use welding helmet with correct shade of filter While working protect your eyes usi...

Страница 12: ...of various parts such as engine alternator electric and electronic controls the fairing at a protective structure The assembling is made on a steel structure on which are provided elastic support whi...

Страница 13: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Страница 14: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Страница 15: ...e equipment contained inside the panel and to the instruments on the front To access the hook points on the top of the unit use ap proved ladders only or support from another operator climb the ladder...

Страница 16: ...ame it can not be towed on public roads Therefore it can only be used on private roads and no through traffic zones The maximum speed allowed is 40 km h on smooth surfaces asphalt cement and in any ca...

Страница 17: ...17 10 19 C1CQ3061_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE REV 0 10 19 M1 4 17...

Страница 18: ...cipitation unless sheltered M 2 6 INSTALLATION adviceS ENGINE DRIVEN WELDER REV 0 09 18 DANGER The machine must be positioned so that exhaust gas is dif fused without being inhaled by any living being...

Страница 19: ...ritical equipment for example guarding of industrial equipment E the health of the people around for example the use of pacemakers and hearing aids F equipment used for calibration or measurement G th...

Страница 20: ...s dangerous to fill the motor with too much oil as its com bustion can provoke a sudden increase in rotation speed REV 3 10 19 M 20 SET UP FOR OPERATION DIESEL ENGINE WATER COOLED SYSTEMS COOLING LIQU...

Страница 21: ...by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine Earthing WITH GROUND FAULT INTERRUPTER The grounding co...

Страница 22: ...emperature battery charging icons indicate the state of the corresponding sensors To start the engine press the START button for 1 second The controller runs the engine start procedure but makes only...

Страница 23: ...A lnterrupteur diff rentiel 30mA FI Schalter 30 mA GFI I2 Presa di corrente 48V c a 48V A C socket Prise de soudage 48V c a Steckdose 48 V AC I3 Commutatore riduzione scala saldatura Welding range swi...

Страница 24: ...n of the welding current AA Engine control unit RGK 420SA Start and stop the machine Fuel level gauge Hour meter Battery voltage RPM Three phase and single phase voltage Frequency Display with texts a...

Страница 25: ...sposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non sufficient please contact our Technical Assistance Service C...

Страница 26: ...unction standard on some models with A V digital instrument board fulfils the purpose of drastically reducing the harm which may result to a person from inadvertent contact with the electrode during n...

Страница 27: ...ectly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minut...

Страница 28: ...power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities con...

Страница 29: ...re Arc Control 1 9 Recommended electrode polarity 10 0 2 5 50 70 3 DC Welding thickness mm Diameter electrode mm Amp re Arc Control 1 9 Recommended electrode polarity 10 0 2 5 50 70 3 DC 10 0 3 25 90...

Страница 30: ...x 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and electric power con ditions see table 3 1 digits welding pos...

Страница 31: ...ged 2 Overload 3 Injectors defective Injection pump requires calibration 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of Service Department P4 White smoke 1 Oil le...

Страница 32: ...ode bridge P3 Defect in welding high and discontinued sparks 1 Defective welding current signal 2 Defect in diode bridge 3 Defect in card 1 Replace current sensor Check that cables from current sensor...

Страница 33: ...cept for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator Ask for intervention of S...

Страница 34: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Страница 35: ...an EGR lead valve Clean EGR cooler Check and refill fuel tank level Drain fuel filter water separator Check fuel filter water separator Clean fuel filter water separator Replace fuel filter Clean or r...

Страница 36: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Страница 37: ...n the engine use manual POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative humidity altitude 100 m above sea level It s admitted overload of 10 each hour every 12 h In an approx...

Страница 38: ...Service 400A 60 350A 100 Open circuit voltage no load voltage 72 Vcc 77 5 Vd c peak M 1 6 TECHNICAL DATA REV 0 10 19 SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simult...

Страница 39: ...17 10 19 C1CQ3061_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN REV 0 10 19 850 1720 1030 1128 1680 57 5 760 205 1300 30 13 1110 1030 1331 1653 2598 45...

Страница 40: ...11 01 01 Note NOTE 46...

Страница 41: ...11 01 01 Note NOTE 46...

Страница 42: ...11 01 01 Note NOTE 46...

Страница 43: ......

Страница 44: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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