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7.2

RECOMMENDED WELDING PARAMETERS

REV
.0-07/16

Welding thickness (mm)

Diameter electrode (mm)

Ampère

Arc Control 1/9

Recommended electrode

polarity

10,0

3,2

60/80

DC +

10,0

70/90

DC +

Welding thickness (mm)

Diameter electrode (mm)

Ampère

Arc Control 1/9

Recommended electrode

polarity

10,0

3,2

60/80

6/7

DC -

10,0

70/90

DC -

Welding thickness (mm)

Diameter electrode (mm)

Ampère

Arc Control 1/9

Recommended electrode

polarity

10,0

2,5

50/70

DC +

Welding thickness (mm)

Diameter electrode (mm)

Ampère

Arc Control 1/9

Recommended electrode

polarity

10,0

2,5

50/70

DC +

10,0

3,25

90/100

DC +

10,0

100/130

DC +

ellulose

e 6010 -

first

Coat

welding

ellulose

e 6010 -

first

Coat

welding

asiC

e 7016 -

filling

welding

asiC

e 7018 -

filling

welding

WELDING WITH ELECTRODES

10 mm

2 mm

- prima passata di saldatura

- first coat welding

- riempimento di saldatura

- filling welding

Vertical up

Vertical down

13/1

1/14 parametri saldatura_EN

ENGLISH

Содержание TS 400 YS

Страница 1: ...digo Edizione Edition dition Edici n Ausgabe Edi o Motosaldatrice EngineDrivenWelder Motosoudeuse Motosoldadoras Schwei aggregat Motosoldadora 10 2019 POWER WELDERS TS 400 YS STAGE V USE AND MAINTENA...

Страница 2: ......

Страница 3: ...7 INSTALLATION PAG 17 M2 6 INSTALLATION ADVICES PAG 18 ELECTROMAGNETIC COMPATIBILITY PAG 19 M20 SET UP FOR OPERATION DIESEL ENGINE PAG 20 EARTHING PAG 21 STARTING AND STOPPING PAG 22 M31 CONTROLS PAG...

Страница 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Страница 5: ...Driven Welder complies with its requirements 6 Welding process symbol 7 Symbol for Engine Driven Welders which can be used an environment with increased risk of electric shock 8 Welding current symbol...

Страница 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Страница 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Страница 8: ...en and pets so as to protect them from pos sible injury caused by any part of the machine SAFETY PRECAUTIONS DURING HANDLING AND TRAN SPORTATION Lift the machine using only the points allocated for th...

Страница 9: ...nal on the front of the machine Do not use the machine with wet or damp hands and or clothing Use plugs suitable for the output sockets of the machine and make sure that electrical cords are in good c...

Страница 10: ...intenance or repair Do not refuel while the engine is running or hot Do not smoke or use naked flames when refueling Refuel only outdoors or in well ventilated areas Avoid spilling fuel especially on...

Страница 11: ...rea If adequancy of ventilation or exhaust is uncertain have the air quality checked Arc rays can burn eyes and skin Use welding helmet with correct shade of filter While working protect your eyes usi...

Страница 12: ...of various parts such as engine alternator electric and electronic controls the fairing at a protective structure The assembling is made on a steel structure on which are provided elastic support whi...

Страница 13: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Страница 14: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Страница 15: ...e equipment contained inside the panel and to the instruments on the front To access the hook points on the top of the unit use ap proved ladders only or support from another operator climb the ladder...

Страница 16: ...ame it can not be towed on public roads Therefore it can only be used on private roads and no through traffic zones The maximum speed allowed is 40 km h on smooth surfaces asphalt cement and in any ca...

Страница 17: ...17 10 19 C1CQ3061_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE REV 0 10 19 M1 4 17...

Страница 18: ...cipitation unless sheltered M 2 6 INSTALLATION adviceS ENGINE DRIVEN WELDER REV 0 09 18 DANGER The machine must be positioned so that exhaust gas is dif fused without being inhaled by any living being...

Страница 19: ...ritical equipment for example guarding of industrial equipment E the health of the people around for example the use of pacemakers and hearing aids F equipment used for calibration or measurement G th...

Страница 20: ...s dangerous to fill the motor with too much oil as its com bustion can provoke a sudden increase in rotation speed REV 3 10 19 M 20 SET UP FOR OPERATION DIESEL ENGINE WATER COOLED SYSTEMS COOLING LIQU...

Страница 21: ...by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine Earthing WITH GROUND FAULT INTERRUPTER The grounding co...

Страница 22: ...emperature battery charging icons indicate the state of the corresponding sensors To start the engine press the START button for 1 second The controller runs the engine start procedure but makes only...

Страница 23: ...A lnterrupteur diff rentiel 30mA FI Schalter 30 mA GFI I2 Presa di corrente 48V c a 48V A C socket Prise de soudage 48V c a Steckdose 48 V AC I3 Commutatore riduzione scala saldatura Welding range swi...

Страница 24: ...n of the welding current AA Engine control unit RGK 420SA Start and stop the machine Fuel level gauge Hour meter Battery voltage RPM Three phase and single phase voltage Frequency Display with texts a...

Страница 25: ...sposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non sufficient please contact our Technical Assistance Service C...

Страница 26: ...unction standard on some models with A V digital instrument board fulfils the purpose of drastically reducing the harm which may result to a person from inadvertent contact with the electrode during n...

Страница 27: ...ectly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minut...

Страница 28: ...power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities con...

Страница 29: ...re Arc Control 1 9 Recommended electrode polarity 10 0 2 5 50 70 3 DC Welding thickness mm Diameter electrode mm Amp re Arc Control 1 9 Recommended electrode polarity 10 0 2 5 50 70 3 DC 10 0 3 25 90...

Страница 30: ...x 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating and electric power con ditions see table 3 1 digits welding pos...

Страница 31: ...ged 2 Overload 3 Injectors defective Injection pump requires calibration 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of Service Department P4 White smoke 1 Oil le...

Страница 32: ...ode bridge P3 Defect in welding high and discontinued sparks 1 Defective welding current signal 2 Defect in diode bridge 3 Defect in card 1 Replace current sensor Check that cables from current sensor...

Страница 33: ...cept for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator Ask for intervention of S...

Страница 34: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Страница 35: ...an EGR lead valve Clean EGR cooler Check and refill fuel tank level Drain fuel filter water separator Check fuel filter water separator Clean fuel filter water separator Replace fuel filter Clean or r...

Страница 36: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Страница 37: ...n the engine use manual POWER Declared power according to ISO 3046 1 temperature 25 C 30 relative humidity altitude 100 m above sea level It s admitted overload of 10 each hour every 12 h In an approx...

Страница 38: ...Service 400A 60 350A 100 Open circuit voltage no load voltage 72 Vcc 77 5 Vd c peak M 1 6 TECHNICAL DATA REV 0 10 19 SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simult...

Страница 39: ...17 10 19 C1CQ3061_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN REV 0 10 19 850 1720 1030 1128 1680 57 5 760 205 1300 30 13 1110 1030 1331 1653 2598 45...

Страница 40: ...11 01 01 Note NOTE 46...

Страница 41: ...11 01 01 Note NOTE 46...

Страница 42: ...11 01 01 Note NOTE 46...

Страница 43: ......

Страница 44: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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