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Swage & Jenny Machine

Safety Instructions

1.  Maintenance. 

Make sure the Swage & Jenny is 

turned off and disconnect from the main power 
supply and make sure all moving parts have come to 
a complete stop before any inspection, adjustment 
or maintenance is carried out.

2.  Swage & Jenny Condition. 

A Swage & Jenny must 

be maintained for a proper working condition. Never 
operate a Swage & Jenny that has damaged or 
worn parts. Scheduled routine maintenance should 
performed on a scheduled basis.

3.  Roll Condition. 

Never operate a Swage & Jenny 

with a damaged or badly worn rolls. Replace if 
required. Rolls should never be greased or lubricated 
as rolls will slip the material and will not bend.

4.  Roll Direction. 

Be aware of the correct rotational 

axis of the motor when a qualified electrician 
connects the Machine.

5.  Hand Hazard. 

Keep hands and fingers clear from 

moving parts. Serious injury can occur if hand or 
finger tips get pinched by rolls and can be dragged 
into machine.

6.  Personal Protection. 

Gloves, safety glasses and 

safety hat are recommended during operation.

7.  Avoiding Entanglement. 

Swage & Jenny guards 

must be used at all times. Tie up long hair and use 
the correct hair nets to avoid any entanglement with 
the Swage & Jenny moving parts. 

8.  Understand the machines controls. 

Make sure you 

understand the use and operation of all controls.

9.  Trained Operator. 

This machine must be operated 

by authorized and trained personnel.

10.  Power outage. 

In the event of a power failure 

during use of the machine, turn off all switches 
to avoid possible sudden start up once power is 
restored.

11.  Work area hazards. 

Keep the area around the 

Swage & Jenny clean from oil, tools, chips. Pay 
attention to other persons in the area and know 
what is going on around the area to ensure 
unintended accidents.

12.  Guards. 

Do not operate Swage & Jenny without the 

correct guards in place. Necessary guards protect 
you from injuries by gearbox, motors and other 
moving gears & parts. The only other area which 
needs to be carefully monitored during use is the 
rotational area of the rolls.

13.  Material condition. 

Material must be clean of oil 

and dry. Oily material can slip and will not bend.

14.  Material hardness. 

Make sure your hardness is 

the same throughout the material, we recommend 
that you use certified material. Never bend hard 
steel, glass or fragile material on this machine.

15.  Feeding material. 

Making a tight bend in one pass 

is not possible. So you need several passes before 
you can achieve a certain radius. Tighter curves 
and full radius always need more passes. 

16.  Stopping the Rolls. 

Do not stop or slow the rolls  

with your hand or workpiece. Allow the Swage & 
Jenny to stop on its own.

17.  Emergency stop. 

Use the emergency stop button 

in case of any emergency.

18.  Hearing protection and hazards. 

Always wear 

hearing protection as noise generated from 
machine and workpiece can cause permanent 
hearing loss over time.

19.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Содержание SJM-2.5

Страница 1: ...OPERATION MANUAL Edition No SJM 2 5 4 0 1 Date of Issue 09 2020 Models SJM 2 5 SJM 4 0 Order Code S636 Order Code S637 Motorised Swage Jenny...

Страница 2: ...JENNY MACHINE MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machine changes may be made at any time without obliga...

Страница 3: ...ety Features of the Machine 11 2 3 Lifting Instructions 12 3 SETUP 3 1 Clean Up 13 3 2 Site Preparation 13 3 3 Leveling The Machine 14 3 4 Electrical Installation 14 3 5 Full Load Current Rating 15 3...

Страница 4: ...hp 1 5 2 2 2 3 Voltage V 415 415 Amperage amp 15 15 Dimensions L x W x H cm 139 x 51 x 114 155 x 51 x 118 Nett Weight kg 296 403 1 2 ACCESSORIES INCLUDED Roving foot pedal control Adjustable depth gu...

Страница 5: ...Roving Foot Pedal 2 Emergency Stop Button 8 Forward Reverse Pedals 3 ON Switch 9 Bottom Roll Horizontal Adjustment 4 OFF Switch 10 Material Guide 5 Power ON Light 11 Rolls 6 Isolating Switch 12 Top R...

Страница 6: ...6 OPERATION MANUAL 1 4 SJM 2 5 DIMENSIONS...

Страница 7: ...7 OPERATION MANUAL 1 5 SJM 4 0 DIMENSIONS...

Страница 8: ...ctive equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING 2 1 GENERAL METALWORKING MACHINE SAFETY...

Страница 9: ...nd the machine to do the job safely Obtain first aid immediately for all injuries Understand that the health and fire hazards can vary from material to material Make sure all appropriate precautions a...

Страница 10: ...etc Biological contamination and waste Soft tissue injuries for example to the hands arms shoulders back or neck resulting from repetitive motion awkward posture extended lifting and pressure grip Ot...

Страница 11: ...the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowly and in small adjustments q Take care during the initial feeding of the workpiece into the dies q Hold...

Страница 12: ...ling angle and the loads that apply When the slings are at a 45 angle then each sling is carrying the equivalent of 50 of load weight Fig 2 1 When the slings are at a 90 angle then each sling will hav...

Страница 13: ...iece that will be processed through the machine and provide enough space around the machine for operat ing the machine safely Consideration should be given to the installation of auxiliary equip ment...

Страница 14: ...ear an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other hazards Make sure there is access to a means of disconnecting the power...

Страница 15: ...upply circuit that meets the requirements 3 5 FULL LOAD CURRENT RATING 3 6 TEST RUN Once assembly is complete test run the machine to ensure it is properly connected to the power and safety components...

Страница 16: ...is to provide the novice machine operator with a basic understanding of how the machine is used during operation and the machine controls and what they do It also helps the operator to understand if...

Страница 17: ...to remove the retaining nuts Fig 4 6 NOTE The upper retaining nut is a left hand thread Rotate it clockwise to loosen and counterclockwise to tighten The lower retaining nut is a right hand threads R...

Страница 18: ...the lower shaft in or out until the rolls are correctly aligned Fig 4 7 Fig 4 8 Not Aligned Aligned 4 4 ADJUSTING THE FENCE POSITION To create straight consistent forms that are parallel with an edge...

Страница 19: ...n of the machine these lubrication tasks may need to be performed more frequently than recommended here depending on usage Failure to follow reasonable lubrication practices as instructed in this manu...

Страница 20: ...box at fault 8 Run capacitor at fault 9 Centrifugal switch at fault 10 Foot pedal switch at fault 11 Motor bearings at fault 1 Reduce downward pressure of upper roller 2 Use correct type size of sheet...

Страница 21: ...be found on the specification plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified 3 Go to www machineryhouse com au contactus and fill out t...

Страница 22: ...22 OPERATION MANUAL ELECTRICAL DIAGRAM...

Страница 23: ...23 OPERATION MANUAL SJM 2 5 CABINET SPARE PARTS DIAGRAM...

Страница 24: ...24 OPERATION MANUAL SJM 2 5 SPARE PARTS DIAGRAM...

Страница 25: ...RING BEARING SCREW BEARING SEAT BLOCK BEARING 51210 GEAR FLAT KEY BOLT 1 1 4 8 1 1 1 2 1 2 2 2 1 6 6 1 2 2 2 1 1 1 1 4 4 1 4 4 1 1 1 4 2 2 2 1 2 4 1 1 2 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 5...

Страница 26: ...26 OPERATION MANUAL SJM 4 0 CABINET DIAGRAM...

Страница 27: ...27 OPERATION MANUAL SJM 4 0 SPARE PARTS DIAGRAM...

Страница 28: ...G RING BEARING SCREW BEARING SEAT BLOCK BEARING 51210 GEAR FLAT KEY BOLT 1 1 4 8 1 1 1 2 1 2 2 2 1 6 6 1 2 2 2 1 1 1 1 4 4 1 4 4 1 1 1 4 2 2 2 1 2 4 1 1 2 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56...

Страница 29: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 30: ...a power failure during use of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools...

Страница 31: ...ine has fully stopped Isolate power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured...

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