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General Machinery Safety Instructions

1.  Read the entire Manual before starting 

machinery. 

Machinery may cause serious injury if 

not correctly used.

2.  Always use correct hearing protection when 

operating machinery. 

Machinery noise may cause 

permanent hearing damage.

3.  Machinery must never be used when tired, or 

under the influence of drugs or alcohol. 

When 

running machinery you must be alert at all times.

4.  Wear correct Clothing. 

At all times remove all loose 

clothing, necklaces, rings, jewelry, etc. Long hair 
must be contained in a hair net. Non-slip protective 
footwear must be worn.

5.  Always wear correct respirators around fumes 

or dust when operating machinery. 

Machinery 

fumes & dust can  cause serious respiratory illness. 
Dust extractors must be used where applicable.

6.  Always wear correct safety glasses. 

When 

machining you must use the correct eye protection 
to prevent injuring your eyes.

7.  Keep work clean and make sure you have good 

lighting. 

Cluttered and dark shadows may cause 

accidents.

8.  Personnel must be properly trained or well 

supervised when operating machinery. 

Make 

sure you have clear and safe understanding of the 
machine you are operating.

9.  Keep children and visitors away. 

Make sure 

children and visitors are at a safe distance for you 
work area.

10.  Keep your workshop childproof. 

Use padlocks, 

Turn off master power switches and remove start 
switch keys.

11.  Never leave machine unattended. 

Turn power off 

and wait till machine has come to a complete stop 
before leaving the machine unattended.

12.  Make a safe working environment. 

Do not use 

machine in a damp, wet area, or where flammable 
or noxious fumes may exist.

13.  Disconnect main power before service 

machine. 

Make sure power switch is in the off 

position before re-connecting.

14.  Use correct amperage extension cords. 

Undersized extension cords overheat and lose 
power. Replace extension cords if they become 
damaged.

15.  Keep machine well maintained. 

Keep blades 

sharp and clean for best and safest performance. 
Follow instructions when  lubricating and changing 
accessories.

16.  Keep machine well guarded. 

Make sure guards 

on machine are in place and are all working 
correctly.

17.  Do not overreach. 

Keep proper footing and 

balance at all times.

18.  Secure workpiece. 

Use clamps or a vice to 

hold the workpiece where practical. Keeping the 
workpiece secure will free up your hand to operate 
the machine and will protect hand from injury.

19.  Check machine over before operating. 

Check 

machine for damaged parts, loose bolts, Keys and 
wrenches left on machine and any other conditions 
that may effect the machines operation. Repair and 
replace damaged parts.

20.  Use recommended accessories. 

Refer to 

instruction manual or ask correct service officer 
when using accessories. The use of improper 
accessories may cause the risk of injury.

21.  Do not force machinery. 

Work at the speed and 

capacity at which the machine or accessory was 
designed.

22.  Use correct lifting practice. 

Always use the 

correct lifting methods when using machinery. 
Incorrect lifting methods can cause serious injury.

23.  Lock mobile bases. 

Make sure any mobile bases 

are locked before using machine.

24.  Allergic reactions. 

Certain metal shavings and 

cutting fluids may cause an ellergic reaction in 
people and animals, especially when cutting as the 
fumes can be inhaled. Make sure you know what 
type of metal and cutting fluid you will be exposed 
to and how to avoid contamination.

25.  Call for help. 

If at any time you experience 

difficulties, stop the machine and call you nearest 
branch service department for help.

Machinery House  

requires you to read this entire Manual before using this machine.

Содержание SJM-2.5

Страница 1: ...OPERATION MANUAL Edition No SJM 2 5 4 0 1 Date of Issue 09 2020 Models SJM 2 5 SJM 4 0 Order Code S636 Order Code S637 Motorised Swage Jenny...

Страница 2: ...JENNY MACHINE MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the Metalmaster machine changes may be made at any time without obliga...

Страница 3: ...ety Features of the Machine 11 2 3 Lifting Instructions 12 3 SETUP 3 1 Clean Up 13 3 2 Site Preparation 13 3 3 Leveling The Machine 14 3 4 Electrical Installation 14 3 5 Full Load Current Rating 15 3...

Страница 4: ...hp 1 5 2 2 2 3 Voltage V 415 415 Amperage amp 15 15 Dimensions L x W x H cm 139 x 51 x 114 155 x 51 x 118 Nett Weight kg 296 403 1 2 ACCESSORIES INCLUDED Roving foot pedal control Adjustable depth gu...

Страница 5: ...Roving Foot Pedal 2 Emergency Stop Button 8 Forward Reverse Pedals 3 ON Switch 9 Bottom Roll Horizontal Adjustment 4 OFF Switch 10 Material Guide 5 Power ON Light 11 Rolls 6 Isolating Switch 12 Top R...

Страница 6: ...6 OPERATION MANUAL 1 4 SJM 2 5 DIMENSIONS...

Страница 7: ...7 OPERATION MANUAL 1 5 SJM 4 0 DIMENSIONS...

Страница 8: ...ctive equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING 2 1 GENERAL METALWORKING MACHINE SAFETY...

Страница 9: ...nd the machine to do the job safely Obtain first aid immediately for all injuries Understand that the health and fire hazards can vary from material to material Make sure all appropriate precautions a...

Страница 10: ...etc Biological contamination and waste Soft tissue injuries for example to the hands arms shoulders back or neck resulting from repetitive motion awkward posture extended lifting and pressure grip Ot...

Страница 11: ...the area is clear before using equipment OPERATIONAL SAFETY CHECKS q Adjust the chosen dies slowly and in small adjustments q Take care during the initial feeding of the workpiece into the dies q Hold...

Страница 12: ...ling angle and the loads that apply When the slings are at a 45 angle then each sling is carrying the equivalent of 50 of load weight Fig 2 1 When the slings are at a 90 angle then each sling will hav...

Страница 13: ...iece that will be processed through the machine and provide enough space around the machine for operat ing the machine safely Consideration should be given to the installation of auxiliary equip ment...

Страница 14: ...ear an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other hazards Make sure there is access to a means of disconnecting the power...

Страница 15: ...upply circuit that meets the requirements 3 5 FULL LOAD CURRENT RATING 3 6 TEST RUN Once assembly is complete test run the machine to ensure it is properly connected to the power and safety components...

Страница 16: ...is to provide the novice machine operator with a basic understanding of how the machine is used during operation and the machine controls and what they do It also helps the operator to understand if...

Страница 17: ...to remove the retaining nuts Fig 4 6 NOTE The upper retaining nut is a left hand thread Rotate it clockwise to loosen and counterclockwise to tighten The lower retaining nut is a right hand threads R...

Страница 18: ...the lower shaft in or out until the rolls are correctly aligned Fig 4 7 Fig 4 8 Not Aligned Aligned 4 4 ADJUSTING THE FENCE POSITION To create straight consistent forms that are parallel with an edge...

Страница 19: ...n of the machine these lubrication tasks may need to be performed more frequently than recommended here depending on usage Failure to follow reasonable lubrication practices as instructed in this manu...

Страница 20: ...box at fault 8 Run capacitor at fault 9 Centrifugal switch at fault 10 Foot pedal switch at fault 11 Motor bearings at fault 1 Reduce downward pressure of upper roller 2 Use correct type size of sheet...

Страница 21: ...be found on the specification plate mounted on the machine 2 A scanned copy of your parts list diagram with required spare part s identified 3 Go to www machineryhouse com au contactus and fill out t...

Страница 22: ...22 OPERATION MANUAL ELECTRICAL DIAGRAM...

Страница 23: ...23 OPERATION MANUAL SJM 2 5 CABINET SPARE PARTS DIAGRAM...

Страница 24: ...24 OPERATION MANUAL SJM 2 5 SPARE PARTS DIAGRAM...

Страница 25: ...RING BEARING SCREW BEARING SEAT BLOCK BEARING 51210 GEAR FLAT KEY BOLT 1 1 4 8 1 1 1 2 1 2 2 2 1 6 6 1 2 2 2 1 1 1 1 4 4 1 4 4 1 1 1 4 2 2 2 1 2 4 1 1 2 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 5...

Страница 26: ...26 OPERATION MANUAL SJM 4 0 CABINET DIAGRAM...

Страница 27: ...27 OPERATION MANUAL SJM 4 0 SPARE PARTS DIAGRAM...

Страница 28: ...G RING BEARING SCREW BEARING SEAT BLOCK BEARING 51210 GEAR FLAT KEY BOLT 1 1 4 8 1 1 1 2 1 2 2 2 1 6 6 1 2 2 2 1 1 1 1 4 4 1 4 4 1 1 1 4 2 2 2 1 2 4 1 1 2 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56...

Страница 29: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Страница 30: ...a power failure during use of the machine turn off all switches to avoid possible sudden start up once power is restored 11 Work area hazards Keep the area around the Swage Jenny clean from oil tools...

Страница 31: ...ine has fully stopped Isolate power to machine prior to any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Ensure machine is bolted down A HIGH Make sure all guards are secured...

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